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Documenti di Professioni
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Supervised by
and
Dr Raffaele VINAI
Lecturer at 2iE Foundation
International S.A
Promotion [2010/2011]
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
[2011]
Table of contents
DEDICATION ......................................................................................................................................... I
ACKNOWLEDGMENT ......................................................................................................................... II
ABSTRACT .......................................................................................................................................... III
RESUME ............................................................................................................................................... IV
LIST OF ABBREVIATIONS ................................................................................................................ V
LIST OF FIGURES ............................................................................................................................... VI
LIST OF TABLES ............................................................................................................................... VII
GENERAL INTRODUCTION ............................................................................................................... 1
A. PRESENTATION OF COGEB INTERNATIONAL ........................................................................ 6
B. BLAST PATTERN ANALYSIS ........................................................................................................ 9
CHAPTER I. NATURAL MILIEU ........................................................................................................ 9
CHAPTER II. MATERIAL AND METHOD ....................................................................................... 12
CHAPTER III. RESULTS ON BLAST PATTERN ANALYSIS AND PROPOSALS ....................... 19
CHAPTER IV. DISCUSSION AND INTERPRETATION OF BLAST PATTERN ANALYSIS AND
PROPOSAL .......................................................................................................................................... 26
CHAPTER V. RESULTS OF INQUIRY SHEET AND PRELIMINARY RISK ASSESSMENT ...... 30
GENERAL CONCLUSION.................................................................................................................. 36
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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RECOMMENDATIONS ...................................................................................................................... 37
PERSPECTIVES ................................................................................................................................... 39
ANNEX 1: Calculations of blast pattern used to determine powder factor in English units ................ 42
ANNEX 2. Inquiry sheet on the notion of work saety at the quarry by workers .................................. 43
ANNEX 3: Table 10: Preliminary risk assessment and preventive measures ....................................... 44
ANNEX 4: Table 11: Preliminary risk assessment and preventive measures when handling explosive
(AEL, 2000)........................................................................................................................................... 45
ANNEX 5: Conversion table from English units to metric units .......................................................... 46
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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DEDICATION
I dedicate this work the entire JIOMENECK family for all their support to my studies and
endeavors.
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
[2011]
ACKNOWLEDGMENT
This work was smoothly conducted thanks to the full collaboration of the COGEB
International S.A quarry plant personnel. I would like to express my gratitude to:
The General Manager of COGEB International S.A, Mr. Moctar MANDO, for
awarding me an internship in his enterprise;
The Quarry Manager of COGEB International S.A, Mr. Pegdwind TORO, my mentor
who supervised me on the field. His assistance in blasting operations, blast pattern
analysis and quarry plant management contributed to my understanding of blasting
operations and quarry plant management;
Dr. Raffaele VINAI, lecturer at 2iE Foundation, for his appreciations to the work and
for providing me with literature review on blasting operations;
Mrs. YOUGBARE commercial manager of COGEB International S.A quarry for her
assistance to having an internship within COGEB International S.A;
Lilly DAVE, senior engineering consultant and Baron FIDLER Bulk emulsion
Manager at DYNO Nobel Inc. for proving me with literature review on blast
operations optimization; and
My friends: Regis EGANFACK, Honorine MELI and Thierry NANGUE for their
moral support throughout my studies here in Burkina Faso,
My class mates for all their advice and support throughout my studies here at 2iE
Foundation.
II
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ABSTRACT
This work deals with blasting operations at the Ramongo quarry plant and some safety issues
undertaken by COGEB International S.A. The Ramongo quarry is located 86 km from
Ouagadougou, along the road leading to the town of Koudougou. Based on field observations
of blasting operations at the quarry plant, this works aimed at optimizing blasting operations
and making recommendations on some safety issues to which personnel is exposed.
On the basis of some empirical formulae and methods used in designing blast patterns at
quarry plants, we analyzed the current blasting operation and proposed 2 (two) blast patterns.
The first blast pattern used an electric firing cap and the second used a non electric firing cap.
From our findings, the proposed blast pattern was more advantageous to use but since blasting
is not an exact science it needs to be tested on the field in oder to give a final conclusion.
The environmental aspects of our work aimed at assessing the notion of work safety by the
personnel and also carry out a preliminary risk assessment related to work post occupied by
the personnel. We used the work risk assessment and control (WRAC) method. It is a
participatory approach to examining all parts of work site and ensures that risks are
understood by the personnel. From our findings, most of the personnel are negligent as
concerns the use of their personal protective equipments (PPEs) and most of them are
ignorant on safety precautions at work site.
Keywords: blasting; optimizing; safety; risk; quarry, Burkina Faso.
III
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RESUME
Le prsent travail porte sur les oprations dabattage la carrire de Ramongo et certains
problmes de scurit exploit par COGEB International SA. Cette carrire est 86 km de
Ouagadougou laxe Ouagadougou Koudougou route national N 2. Bas sur les
observations de terrain la carrire de Ramongo, ce travail vise optimiser les oprations
dabattage et de faire des recommandations sur certains problmes de scurit auxquels le
personnel est expos.
Sur la base de quelques formules empiriques et des mthodes utilises dans la conception du
plan de tire en carrire, nous avons analys les oprations dabattage et propos deux (02)
modles : le premir utilise un tir lectrique et le deuxime un tir non lectrique. De nos
constat, il est plus avantageux dutilis les models proposs mais puisque labattage n'est pas
une science exacte, il doit tre test sur le terrain avant de tirer une conclusion dfinitive.
Laspect environnemental de notre travail vise valuer la notion de scurit au travail par le
personnel et galement effectuer une valuation prliminaire des risques lis aux postes de
travail occups par le personnel. Nous avons utilis la mthode du contrle et l'valuation de
risque aux travaux (CERT). Cest une approche participative pour l'examen de toutes les
parties du lieu de travail qui s'assure que les risques sont compris par le personnel. De nos
constat, la plupart du personnel est ngligente en ce qui concerne l'utilisation des quipements
de protection personnel (EPP) et certains d'entre eux ignorent les prcautions de scurit sur
le site de travail.
Mots-cls: abattage; optimisation; scurit; risque; carrire, Burkina Faso.
IV
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LIST OF ABBREVIATIONS
ANFO: Ammonium Nitrate and Fuel Oil
CERT: Contrle et l'Evaluation de Risque aux Travaux
EPP: Equipements de Protection Personnel
MEF: Ministry of the Economy and Finance
MHU: Ministry of Housing and Urban Development
NONEL: Non Electric Firing cap
OHS: Occupational Health and Safety
PPE: Personal Protection Equipment
VOD: Velocity of Detonation
WRAC: Work Risk Assessment and Control
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LIST OF FIGURES
Figure 1. Loss of pressure from blast holes ............................................................................................. 4
Figure 2. Fly rocks and dust produced during blast ................................................................................ 4
Figure 3. Localization of study area (www.googleearth.com). ............................................................... 9
Figure 4. Sparse vegetation with shrubs..9
Figure 5. Cattle grazing....9
Figure 6. Manual ground turning..9
Figure 7. Panea microcarpa..9
Figure 8. Granitic formation with a network of joints, quartz veins and cracks ................................... 11
Figure 9. Blast hole loaded with slurry and ANFO in a staggered pattern............................................ 17
Figure 10. Geological conditions of granitic formations ....................................................................... 19
Figure 11. Illustration of the ELEECTRIC blast design used at RAMONGO QUARRY ................... 23
Figure 12. Illustration of proposed NONEL blast design pattern.......................................................... 24
Figure 13. Illustration of proposed ELECTRIC blast design pattern ................................................... 25
Figure 14. Illustration of proposed ELECTRIC blast design pattern loading ....................................... 25
Figure 15. Histogram illustrating percentage (%) of workers with elementary PPEs at the Ramongo
quarry. ................................................................................................................................................... 31
VI
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LIST OF TABLES
Table1. Materials used in blasting operations at the Ramongo Quarry................................................. 12
Table 2. Correction factors for rock deposition..................................................................................... 14
Table 3. Correction factors for rock structure ....................................................................................... 14
Table 4. Interpretation of stiffness ratio results ..................................................................................... 15
Table 5. Typical powder factor for surface blasting.............................................................................. 16
Table 6. Blasting dimension pattern for the Ramongo quarry with 65mm drilling core....................... 20
Table 7. Blasting dimension pattern for the Ramongo quarry with 76 mm drilling core...................... 21
Table 8. Proposal of a blasting dimension pattern for the Ramongo quarry ......................................... 22
Table 9: summary of parameters used assess the level of understanding of personnel on the notion of
work safety and risks related to their work ........................................................................................... 33
VII
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GENERAL INTRODUCTION
The term optimization implies improving a process that has specifically defined goals. To this
end, it is necessary to consider all the processes and modify them to achieve the best possible
results (Mosch et al. 2010). The use of explosives in mining and construction applications
dates back to 1627. From 1627 through 1865, the explosive used was black powder. In 1865,
Nobel invented nitroglycerin dynamite in Sweden. From 1867 through the mid-1950s,
dynamite was the workhorse of the explosive industry. In the mid-1950s a new product
appeared which was called ANFO, ammonium nitrate and fuel oil. This explosive was more
economical to use than dynamite. During the 1970s and the 1980s, ANFO became the
workhorse of the industry and approximately 80% of all explosives used was ammonium
nitrate and fuel oil. In the late 1970s a modification of the water gels called emulsions
appeared on the scene. The emulsions were simple to manufacture and could be used in
similar applications as dynamites and water gels. Commercial explosives fall into three major
generic categories, dynamites, blasting agents and slurries (commonly called water gels or
emulsions) (US. Department of Transportation Federal Highway Administration, 1991). In
quarry plants, blasting with explosives is a key element in the production of aggregates.
Injury is the principal cause of lost-person years of productive life in the United States and
accounts for more years of lost potential than cancer and cardiovascular disease combined
(Waller, 1987). People working in Quarry plants are exposed to accident which may occur on
duty and health problems related to the non-respect of hygienic regulations. Many accidents
and incidents on sites have a causal factor in the rules and regulations that supposedly are in
placed to prevent the incident from occurring. The causes involve a lack of awareness or
understanding, ignorance, or deliberate violations. There is a comment very few people have
accidents for which there is no procedure in place and we have a significant degree of
accidents as a result of people breaking rules, ignoring rules, or simply not knowing about
them. . . (Department of Mineral Resources, 2000). Therefore, if peoples behavior can be
influenced to stop them breaking, ignoring, or not knowing about rules and regulations, then it
should follow that it is possible to eliminate many accidents and injuries.
A study involving operators of remote control continuous miners in underground coal mining
found that a large percentage of the workforce believed that it was necessary to break the
rules to get the job done. Any mine that operates 100% within the rules will not produce a
TSOPJIO JIOMENECK Simon Pierre | MSGDM 2010-2011
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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single tonne of coal (Department of Mineral Resources, 2000). Unfortunately the people at
the top tend to go around giving lectures and saying how important safety is, and how no
accident is acceptable and we must all pull together here. But unfortunately, no amount of
people talk is going to alter the way things are done. If you want to alter the way things are
done, you have to go down to the grass roots level and find out how things are actually being
done, and why they are being done, and why are these operators violating rules, as they often
are. And there are always good reasons why they are violating rules. In this way you can find
out what is needed to have them do the right thing. Its about changing systems and changing
procedures. It is not about getting people to believe that safety is important, which is,
unfortunately, so often the message that is conveyed (Safety On-line, 2001). Lack of
information and little technological training contribute to mistakes that cause accidents and
work incidents (Cox & Tait, 1991).
The mastery of firing operations will contribute to reduce nuisance, warrant security in
blasting operations, reduce operational cost, satisfy legal obligations and finally achieve
fragment sizes adapted to crushing installations. Most quarry operators focus their attention
on the aggregates produced (in response to demand in the market and quality control) rather
than the blasting operation (explosive consumption, operational cost) and environmental
related issues. There are several methods which could contribute to the proper mastery of
blasting operations in order to improve on the end product of blasting operations and meet
legal regulations. The framework of this study aimed at optimizing blasting operations at the
Ramongo quarry exploited by COGEB S.A and examining some environmental-related issues
on-site. To approach the problem, parameters used on the field were recorded and compared
with those obtained from calculations with empirical formulae. For environmental-related
issues, close attention was focused on the interaction between personnel and their working
conditions.
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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I. Problem statements
Blasting operations are very delicate exercises to perform and need to be carefully monitored
right from the blast design sheet, firing and after firing. Rock blasting is the most widely used
rock excavation technique among the various sectors of the mining and construction
industries because of its efficiency and relative low cost (Bhandari, 1997). Blasting designs
are still optimized over months or years by trial and error (Shimada, 2006). Large blocks
requiring secondary breakage, or an excess of fines, can result from poorly designed blasts or
due to adverse geological conditions. A well designed blast should produce rocks of shapes
and sizes that can be accommodated by the available loading and hauling equipment and
crushing plant with little or no need for secondary breakage (Hustrulid, 1999).
There are also environmental-related issues such as fatal accidents or injuries with machinery,
air pollution, water pollution and noise pollution which may result from blasting operations.
Another effect which may not be immediately felt is the disturbance of the ecosystem with
possible adverse consequences on the floral and faunal community in general (Aigbedion et
al. 2007). From studies carried by many researchers (Roth., 1979, Floyd J., 2004, Baron et al.
2009) most of the problems recorded during blasting operations are: fly rocks, excessive air
blast, back break and ground vibrations. From field observation of the different blasting
operations at the RAMONGO site, we observed the following phenomena materialized in the
fig.1 and 2 below:
:
Fly rocks found from blast site and in opposite direction from blast direction
Important back break of wall
Loss of pressure from blast holes
Vibration of materials far from blast site
Production of dust from blast site
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[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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Highlight geological characteristic of the formation (joints, faults, folds and bedding
planes);
Analyse the blasting design used by the blaster and suggest a blast design pattern;
Perform an inventory of personal protective equipments used by the personnel. This in
order to assess their notion on safety measures;
Carry out a preliminary risk assessment on operations at the quarry;
Suggest simple safety measures and first aid measures in case of hazard.
III. Structure of the thesis
The work has two main parts:
The first part of our work is focused on optimizing the use of explosives in blasting operation.
It is structured as follows:
Chapter I. Presentation of the natural environment;
Chapter II. Materials and Methods used in blasting operations;
Chapter III. Presentation of results obtained;
Chapter IV. Comparative Discussion of results.
The second part of our work will focus at some environmental-related issues: interaction
between man and his working environment. The proposal of some incentive measures to
mitigate hazard. It is structured as follows:
Inventory of personal protective equipments;
Preliminary risk assessment ;
Recommendations on safety measures.
Eventually, a general conclusion on blasting operations, safety assessment by the personnel
and recommendation concerning safety measures at work are presented.
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
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Public Works
Civil engineering
Construction
approval No. 85/89 of 6 February 2001, issued by the Ministry of the Economy and
Finance (MEF), to deliver supplies to the State
Quarries
and
Energy signed
Order
No.
2005-
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A General Manager;
A Quarry Manager;
A commercial service;
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3. Geology
From field observation of the study area, the dominant type of formation found onsite is an
intrusive granitic formation. It is curve shaped were it outcrops. It has as dominant
mineralogical composition: quartz, feldspars, biotite and some ferromagnesian minerals. It is
compact, dense and has a granular texture. These are characteristics observed macroscopically
and from the mineralogical composition, it corresponds to that of a granitic formation. On the
surface of the formation quartz veins intrusions are observed (fig.8 B). Biotite forms layers in
some areas of the formation. This layer of biotite constitutes planes of weakness in this
formation. A network of joints can also be observed on the surface of the formation (fig.8 C).
The formation is very compact in the lower part of the formation but show a network of
fracture, joints and planes of weakness closer to the surface (fig.8 A).
(A)
(B)
(C)
Figure 8. Granitic formation with a network of joints, quartz veins and cracks
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Explosivese
Detonating cord
Detonators
Characteristics:
Firing current: 0.25-0.60 A
Series firing current: <= 1.0A
Firing pulse: 3.0-5.0 mJ/ohm
Detonator resistance: 1.1-4.5 ohm
Characteristics:
Type: Gasoline
Fuel oil
Characteristics:
Length of stick: 3m
Driller
Characteristics:
Loading capacity: 1.4m3
Diesel engine
Bucket shovel
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Characteristics
Loading capacity: 14m3
Diesel engine
Damper
Characteristics:
Air Pressure: 8 bar
Diesel engine
Compressor
De = density of explosive
Taking into consideration that rock is not homogeneous, correction factors for specific
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geological conditions are used. Table 2 and 3 give the correction factors to be considered in
blast designing.
1.30
1.10
0.95
It is the addition of an inert material such as a drill cutting, on top of the explosive in a blast
hole for the purpose of confining the energy of the explosive. If the stemming distance is too
great, there will be poor top breakage from the explosion and back break will increase. And
when the stemming distance is in adequate the explosion will escape prematurely from the
hole.
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1
Poor
Severe
Severe
2
Fair
Fair
Fair
3
Good
Good
Good
4
Excellent
Excellent
Excellent
Severe
Fair
Good
Excellent
REDESIGN
if possible
Good control
and
fragmentation
No increase
benefit by
increasing SR
above 4
ii.
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Figure 9. Blast hole loaded with slurry and ANFO in a staggered pattern
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Table 6. Blasting dimension pattern for the Ramongo quarry with 65mm drilling core
DIMENSION OF FIRING PATTERN APPLIED
PARAMETERS
AT THE QUARRY
65
1.5
1.5
0.8
8.2
Firing patten
1.5 x 1.5 x 9
1.99
54.34
2.6
20.64
2870
139
25
Type of design
Firing Cap
Staggered
ELECTRIC
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Table 7. Blasting dimension pattern for the Ramongo quarry with 76 mm drilling core
PARAMETERS
76
1.5
1.5
0.9
1.5 x 1.5 x 9
2.63
71.30
3.38
20.64
2870
139
25
8.1
Staggered
ELECTRIC
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PARAMETERS
Blast hole diameter (mm)
76
2.5
3 0.5
1.8
(Sz)Stemming
(mm)
3.6
material
7.2
2.5 x 3 x9
63,36
2.63
(PF)
Powder
3
(kg/m )
0.93
factor
67.5
2870
DIMENSION OF FIRING
PATTERN APPLIED AT
THE QUARRY
42
(17+25) ms
25ms
STAGGERED
NONEL
ELECTRIC
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Figure 11. Illustration of the ELEECTRIC blast design used at RAMONGO QUARRY
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1. Blasthole diameter
The blasthole diameter corresponds to the diameter of the drillers cutting edge. Two cutting
edges were used in drilling operations notably (65mm and 76mm). From field observation, the
drillers preferentially used the larger drilling edges (76mm) because it reduces the spacing
between blastholes. They suppose they will have more blocks by using the 76mm drilling
edge than the 65mm drilling edge. Compared to the larger drilling edge (76mm), the smaller
drilling edges (65mm) are less time consuming in drilling operations.. Even though, the larger
drilling edge was preferentially used in drilling due to the fact that it is expected to yield more
blocks, large holes influence the behavior of explosives. Large blasthole diameter will
influence the bore hole pressure and the resulting product. In general the larger the hole size,
the more problems are possible with air blast, fly rocks, good vibration and fragmentation. In
oder to gain an insight into the potential problems which can result, requires the consideration
of stiffness ratio. This because, blasthole diameter which also considered as explosive
diameter is used as a parameter to calculating burden (US. Department of Transportation
Federal Highway Administration, 1991)
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4. Charge weight
The charge weight is the quantity of explosive used to break a given volume of rock
expressed either in pounds (lbs) or kilogram (kg). Using the 65mm dill edge the charge
weight is 54.34kg. When the 76mm drill edge was used, the charge weight increased to
71.30kg for the same volume of rock. But the proposed blast pattern has a charge weight of
63.4kg for a greater volume of rock and the same drill edge.
5. Powder factor
It is not a parameter used in designing blast pattern in our case study but it measures the
consumption of explosives in blasting operations. However, it could be used as a blast design
parameter aiming at having a reasonable consumption of explosive. To modify blast pattern
using powder factor (PF), the charge weight (W) is fixed as well as the powder factor and
only the burden (B) will vary in this case (Ash, 1963). The equation below shows how
powder factor can be used to modify blast design:
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NB: spacing (S) = 1.3B; 1.3 is a factor used to determine spacing (Ash, 1963).
The current blast operations show and important use of explosive compared to the proposed
model. Using the 65mm drill edge the powder factor is 2kg/m3 (table 6) while the 76mm drill
edges has a powder factor of 3.36 kg/m3 (table 7). But after calculations, the proposed blast
pattern has a powder factor of 0.93 kg/m3 (table 8). Granit is a very hard rock not easy to
break and looking at table 5 which classifies powder factor for surface blasting, the proposed
blast pattern has an reasonable consumption of explosive. Higher powder factor results in
coarser fragmentation (Ash, 1963). This could probably be the reason why we have large
blocks requiring secondary blasting.
CONCLUSION
Taking into consideration the five parameters discussed, there are enormous differences
between what is done and the proposed blast pattern. The proposed blast pattern presents a
great deal of advantages: concerning time used to drill blast holes, blast geometry, charge
weight per blast hole and the powder factor.
The number of blast holes is three (03) times less than what is done. We have 42 blast holes
to drill rather than 139 blast holes currently used for the same volume of aggregates to be
produced. Since the number of blast holes is three (03) times less, this also reduces the time
used to materialize the drill pattern. Looking at the proposed drill pattern, the volume of
aggregates produced per blast hole is more important than what is being produced. The charge
weight per blast hole with the same drilling edge is more economical: 63.4kg for the proposed
blast pattern than the current charge weight (71.30kg) per blast hole. The powder factor for
surface blasting normally varies from 0.15 to 1.5 (kg/m3). The powder factor for blasting
operations at the Ramongo quarry is too high (2 kg/m3 and 3.36 kg/m3) compared to that of
the proposed blast design (0.93 kg/m3) for surface blasting. The powder factor for the
proposed blast design is in the interval of the value for surface blasting operations. Field
conditions should be taken into consideration prior to blasting. Modifications of the blast
pattern on the field should be recorded in the column provided in the blast sheet.
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I. Inquiry Sheet
Table 9 is a summary of the inquiry results obtained from the personnel working at the
Ramongo quarry. The parameters investigated were grouped into fourteen (14) main identities
notably: work post, age of personnel, number of years on duty per workshop, sex, inventory
of personal protective equipment (PPE), the use of PPEs, frequency of use of PPEs, working
position, cases of injury, causes of injury, time of injury, notions on first aid, report on injuries
and recommendations of personnel.
1. Gender, age and number of years on duty
From the inquiry sheet the majority of the personnel were male. Only 2 (two) of the eighteen
personnel on duty were female and occupied administrative functions. The rest were males
and occupied technical positions in the quarry plant. The age of the personnel varied from 22
to 63 years. The number of years of experience on duty varied from 1 (one to 9 (nine) years,
of which 5 (five) of the personnel had occupied their position for 1 (one) year and 4 (four) for
3 years (Table 9).
2. Workshop
At the Ramongo quarry plant there are eight work posts to which each personnel belongs.
These positions can be grouped into six main work posts notably: drilling, crushing,
laboratory, administration, conveying and maintenance. The maintenance workshop groups
the following; electricians, mechanics and welders while the conveying work post groups all
the drivers (table 9).
3. Personal protective equipment PPEs
An inventory of PPEs of the eighteen (18) personnel was carried. A check list of the
following PPEs was done: Fluorescent cross belts (Fc); Work Suite (WS); Goggles (Gg);
Helmet (Ht); Safety shoes (Ss); Gloves (G); Nose mask (Nm); Ear muff (Em); Welding Screen
(WS); Apron(Ap).
A population of 18 (eighteen) workers was interviewed on the PPEs they had at their disposal
on duty. This group of people was on day duty but also worked at night. There is a rotation
system for day and night shifts. The results could be considered for day and night shifts.
Figure 15 illustrates the percentage distribution of worker with PPEs at the Ramongo quarry.
8 (eight) of the workers attested having goggles for eye protection. They represent 44% of the
population interviewed. All workers attested having helmets and safety shoes. Excluding the
TSOPJIO JIOMENECK Simon Pierre | MSGDM 2010-2011
30
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
[2011]
administrative personnel 4 (four) from the eighteen interviewed, 5 (five) had gloves for hand
protection. They represent 36% for the population of 14 (fourteen). Likewise not taking into
consideration the administrative personnel, 6 (six) had ear muff for ear protection at their
disposal. They represent 43% of the population of 14. 16 (sixteen) had nose mask as breathing
protection and fluorescent cross belts for easy identification. They represent 89% of the
population. Welding screen and Aprons were not taken into consideration in the
representation because they were specific to welders only.
Figure 15. Histogram illustrating percentage (%) of workers with elementary PPEs at the
Ramongo quarry.
II. Preliminary Risk Assessment
A risk assessment involves a detailed and systematic examination of any activity, location or
operational system to identify hazards.
From the results of the percentage of workers with elementary PPEs at their disposal, a group
of hazards to which these workers are exposed to were identified:
36% (thirty six) percent of the workers have gloves at their disposal. Those handling
sharp object, hot plates and electric appliances are exposed to hazards such as:
electrocution; wound by cut from sharp objects and burns from hot surfaces.
43% (fourty three ) percent had ear muff at their disposal. Prolong exposure to
working areas were the noise produced has very high decibels may at long result to
deftness.
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44% (forty four ) percent had goggles amongst their PPEs. 56% (Fifty six ) hadnt
goggles. They are exposed to eye injuries if exposed to drilling and crushing activities
and flying particles which may hit the eyes. If exposed to welding and electric
activities, they may receive sparks in the eye and those in the mechanics workshop
may receive oil spills in the eye.
89% (eighty nine ) percent had their fluorescent cross belts. The remaining 11%
(eleven ) percent not having their fluorescent cross belts run the risk of: being crushed
by a truck especially those on night duty and run the risk of being considered as an
intruder by guards.
Table 10 (ANNEX 1) shows current risks to which the personnel is exposed to at work,
possible causes and preventive measures to be respected on duty. During blasting operations,
there are risks to which the personnel are exposed when handling explosives. Table 11
(ANNEX2) lists risks to which the personnel are exposed and preventive measures to be
observed when handling explosives
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Table 9: summary of parameters used assess the level of understanding of personnel on the notion of work safety and risks related to their work
WORK GROUP
ACD
L M
ED
W
d r r
b C
N
A
G
G
E
Y
E
N
R
PPE
USE
PPE
FRE
Q
USE
WORK
POSITI
ON
CASE
OF
INJURY
CAUSE OF
INJUY
TIME
NOTI
ON
1ST
AID
Y
G HS N E WA F
N
U K S
WN C D UW
MA N Y N
G
e
R S
V
HO
t n o m t C
r t t es O
g t s
m mS p c
O
p n T
s
REPORT ON INJURY
RECOMMENDATIONS
FROM PERSONNEL
2
1 M
2
X X XX X
XX
goggles
2
1 MXXX
7
2
1 M
7
XX
XX
XX
2
2 M
7
XX
XX
5 X
3
2
, F
8
5
XX
2
6 M X X X XX X
9
XX
2
3 M
9
XX
XX
X X
2
1 F
9
XX
XX
8 X
XX
Slide on a rock
XX
Destroying misfired
detonator, his colleague
enabled detonators
regardless of his position
33
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9
1
0
1
1
1
2
1
3
3
3 M X X X XX X
0
3
4 MXXX X X
1
3
3 MXXX X
3
X
X
X
1
4
1
X
5
XX
XX
XX
3
1 M
4
XX
3
5 M
4
XX
XX
3
9 M X X X XX
5
XX
3
3 MXXX
7
X X X
4
7 M
7
XX
XX
1
7
5
5 M
6
XX
X X
XX
6
8 M X X X XX X X X X X
3
X X X X
X X
XX
Distribution de
combinaison de travaille
Sufficient equipment
X X
XX
1
6
1
8
[2011]
Maintenance operation
Drilling (D); Crusher (Cr); Mechanic (Mc); Welding (W); Driver (Dr);Electrical (E); Administration (Ad); Laboratory (Lb); Witness (Wt);
Victim (V); None (Nn); Fluorescent crossbelt (Fc); Work Suite (WS); Carelessness Operator (Co) ; Defective Material (Dm); Under Trained
(Ut); Working Condition (WC); Health (H);Others (O); Goggles (Gg); Helmet (Ht); Safety shoes (Ss); Gloves (G); Nose mask (Nm); Ear muff
(Em); Welding Screen (WS); Apron (Ap); Regularly (R); Sometimes (S); Upright (Up); Knee (Kn); Seated (ST); Morning (Mr); Afternoon (At);
Night (Nt)
34
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CONCLUSION
From the results of the inquiry sheet, no worker had all essential PPEs. Most of them used
the PPEs at their disposal but did not know the importance of having them. They listed the
PPEs they used but could not say why they had to wear them.
Concerning the cases of accidents reported in the inquiry (table 9), 6 (six) of the workers were
victims while 4 (four) witnessed cases of accidents on duty. 5 (five) of the cases reported
were due to the carelessness of the operator, 3 (three) were due to the use of defective
material and working conditions and 2 (two) cases were due to the fact that they were undertrained (novice).
The risk assessment shows that those manipulating sharp objects, hot plates, slippery objects
and electric appliances are exposed to cuts, burns and electrocution. There is also a risk of
deafness for those exposed to sounds of very high decibels. Those working at the quarry or
visitors are exposed to eye injury for not wearing goggles. Finally only 1 (one) worker out of
18 (eighteen) had notions on first aid intervention in case of injury or accident.
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GENERAL CONCLUSION
The proposed blast pattern presents a great deal of advantages concerning time used to drill
blast holes, blast geometry, charge weight per blast hole and the powder factor.
In designing the proposed blast pattern, field conditions were taken into consideration prior to
blasting. The number of blast holes is 3 (three) times less than what is done. We have 42 blast
holes to drill rather than 139 blast holes currently used for the same volume of aggregates to
be produced. Consequently, this also reduces the time used to materialize the drill pattern.
The volume of aggregates produced per blast hole is more important than what is being
produced. The charge weight per blast hole with the same drilling edge is more economical:
63.4kg for the proposed blast pattern than the current charge weight (71.30kg) per blast hole.
The powder factor (0.93 kg/m3) for the proposed blast design is in the interval (0.15 to 1.5
(kg/m3) of the value for surface blasting operations.
As concerns the environmental related issue investigated at the RAMONGO quarry, we can
draw some conclusions. From the results of the inquiry sheet, no worker had all essential
PPEs. Most of them used the PPEs at their disposal but did not know the importance of
having their PPEs on them while on duty. Concerning the cases of accidents reported in the
inquiry, 5 (five) of the cases reported were due to the carelessness of the operator, 3 (three)
were due to the use of defective material and working conditions and 2 (two) cases were due
to the fact that they were under-trained (novice). The risk assessment shows that those
manipulating sharp objects, hot plates, slippery objects and electric appliances are exposed to
cuts, burns and electrocution. Those exposed to sounds of very high decibels for a long period
without their ear muffs run the risk of becoming deaf. Those working at the quarry or visitors
are exposed to eye injury for not wearing goggles. Finally only 1 (one) worker out of 18
(eighteen) on duty had notions on first aid intervention in case of injury or accident.
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RECOMMENDATIONS
Taking into account time constraints and the shortage of material available on the market due
to demand pressure on miners and mining companies, not all aspects of blast operation
analysis could be covered. The following measures could be put in place at the quarry:
I. Safety Measures
First and foremost, national legislation regulating activity and
standards for
37
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[2011]
Carry spontaneous inspections at the quarry plant to identify those who do not comply
with established Occupational Health Safety proceedings and note down the why are
not wearing them;
Penalize all those who have been noticed or regularly breaking rules and regulation as
concerns Occupational Health and Safety issues;
And finally simulations of cases of injury and hazards should be performed to evaluate
the training given to the personnel on first aid intervention and emergency rescue
policy of the company.
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[2011]
PERSPECTIVES
From the results obtained from this study, it would be interesting to study other aspects of
blasting operation to improve the companys output. All blasting operations should be
recorded and kept in a register-book for future assessments.
On the basis of records, further assessments should be carried out to evaluate the
energy consumption per work post. This will help identify where there is overconsumption of energy in order to lay out a strategy of energy efficiency consumption.
Operational cost assessment of blasting operations should also be carried out on
proposed blast patterns and current blast patterns in order to optimize blasting
operations. It is important to carry out a cost assessment on the same parameters in
order to appreciate which operation is more expensive to run than the other.
39
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
[2011]
REFERENCES
40
[Optimizing Blasting Operation and Recommendations on Work Safety Measures at the Ramongo quarry]
[2011]
INTERNET:
Google earth image. (2011). http://www.earth.google.com
Safety
On-line.
(2001).
Available
from:
http://www.safetyonline.com.au/
industry
wrap/default3.asp
41
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[2011]
ANNEX 1: Calculations of blast pattern used to determine powder factor in English units
Powder
Stemming
column
(ft)
(ft)
2,6
27,4
1,9
4,4
Charge
weight
per hole
(lbs)
119,8
Burden Spacing
(ft)
(ft)
Cubic
yards
Powder
Factor
(lb/yd^3)
27,78
4,31
Cubic
yards
Powder
Factor
(lb/yd^3)
27,78
5,7
Cubic
yards
Powder
Factor
(lb/yd^3)
88,89
1,57
BLAST 2
Hole
depth
(ft)
30
Powder
Stemming
column
(ft)
(ft)
3
27
1,9
5,8
Charge
weight
per hole
(lbs)
157,2
Burden Spacing
(ft)
(ft)
BLAST 3
Hole
depth
(ft)
30
Powder
Stemming
column
(ft)
(ft)
6
24
1,9
5,8
Charge
weight
per hole
(lbs)
139,7
42
Burden Spacing
(ft)
(ft)
10
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ANNEX 2. Inquiry sheet on the notion of work saety at the quarry by workers
1-Workshop;
- Drilling; - Crusher; - Mechanic; - Welding; - Driver; - Electrical; - Administration; - Laboratory
2-Age..
3-Gendre: -masculine
-feminine
-victim -
witness -
-none
Comments
-Morning
-Evening
-Night
type
Helmet
Safety
shoes
Gloves
Ear
Nose
Fluorescent
Upright
Knee
Seated
plugs
mask
harness
position
position
position
-No
- Sometimes
11- What are your recommendations concerning the PPEs you use
............................................................................
.
12-Have you notions of first-aid as concerns injury at work site:
-Yes
-No
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Drilling
HAZARD
Eye injured
hearing
Breathing
and
pulmonary infection
Head injured
Foot cuts
Radiation
Electrocution
Welding/Electricity
Crushing
Mechanic
Laboratory
Feet injured
Breathing
and
pulmonary infection
Eye injured
Fire and explosion
Eye injured
hearing
Breathing
and
pulmonary infection
Head injured
Death
Eye injured
Truck rolling on body
Wounds
Fire and explosion
Breathing
and
pulmonary infection
Truck fall
Driving
Truck collusion
CAUSES
Flying particles
Prolong exposure to sound of very high decibel
PREVENTIVE MEASURES
Wear goggles
Wear ear plugs or ear muffs
Flying particles
Cuts from sharp edges of rocks
Body exposure to the emission of particles during welding
Walking on wounded cables, wrong connections, wet
hands, defective material, wounded cable on wet surfaces
Falling objects on feet
Wear helmet
Wear safety shoes
Wear worksuite and leather aprons
Wear safety shoes and leather gloves when handling electric
appliances, shoot down power generator during maintenance
Wear safety shoes
Wear helmet
Attach safety belts (harnet) and shoes when working
Wear goggles
Block tires and remove key on contact
Wear gloves and appropriate worksuits
Inspect gas bottle before use
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ANNEX 4: Table 11: Preliminary risk assessment and preventive measures when handling
explosive (AEL, 2000)
MATERIAL
HAZARD
CAUSE
Breathing and
pulmonary
infections
Eye irritation
Inhalation of decomposing
gases may cause serious
delay lungs effect
Dust particles in the eye
Repeated or prolonged
contact may cause skin
irritation
The swallowing of large
quantities may cause gastro
intestinal disorder
Skin irritation
ANFO
(Ammonium
Nitrate prills +
Gasoline)
Gastro
intestinal
disorder
Thermal decomposition of
NH4NO 3. Evolving toxic
and irritant vapour in contact
with oxidizing agent
Fire
Breathing and
pulmonary
infections
Eye irritation
Bulk Emulsion
(Slurry)
Detonating cord
Skin irritation
Gastro
intestinal
disorder
Breathing and
pulmonary
infections
Eye irritation
Skin irritation
Inhalation of decomposing
gases may cause serious
delay lungs effect
Dust particles in the eye
Repeated or prolonged
contact may cause skin
irritation
The swallowing of large
quantities may cause gastro
intestinal disorder
Unlikely except the cord
burns
PREVENTIVE
MEASURES
Use PPE: nose mask
Use PPE: goggles
Wear suitable gloves
when handling material
for long period
Do not eat food or use
mouth to open bags when
handling explosives
1-Use water, do not use
chemical extinguishers or
foam.
2-A self-contained
breathing apparatus and
full protective clothing
must be worn
Use PPE: nose mask
Use PPE: goggles
Wear suitable gloves
when handling material
for long period
Do not eat food or use
mouth to open bags when
handling explosives
An explosive material,
high temperature, ignition
source, excessive impact
or friction
45
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METRIC UNITS
Kg/m3 (kilogram per cubic meter)
M3 (cubic meter)
Kg (kilogram)
M (meter)
Cm (centimeter)
ENGLISH UNITS
Lb/yd3 (pound per cubic yard)
Yd3 (cubic yard)
Lb (pound)
Ft (feet)
In (inch)
MULTIPLY BY
0.5933
0.02832
0.45359
0.3048
2.54
MULTIPLY BY
1.6855
1.3079
2.20462
3.2808
0.3937
Explosive
Density
(g/cc)
46