NIRMA UNIVERSITY

INSTITUTE OF TECHNOLOGY
Mechanical engineering Department
ME 702 Machine Design II

Instructions to students for Machine Design Practice:

1. All the students should come with a book on machine design, data book, calculator, notebook
etc.
2. The design work carried out for a particular major problem should be recorded during each
practical turn and the concerned teacher's check/signature is to be obtained.
3. The title block should be drawn as per IS Code of drawing. (SP 46)
4. The bill of material should
Contain the name of the exercise done (i.e. e.g. Design of steam stop value etc.)
Have the specifications of standard items (such as screw, bolts, bearings, seals, washers,
etc.) as per IS.
Have the indication of materials used for components as per IS (i.e. e.g. C 40 or 50)
6. The dimensions of mating parts for assembly must be clearly mentioned (with tolerance
if applicable) and checked.
7. Planning for the term should be done in advance.
8. Teacher will give schedule for the work to be done during semester and student will plan
their activity so as to meet the schedule.
9. Report writing should contain data of a problem, diagram of the design to be carried out with
notations assumptions made, references used, sketches of components designed as the
design progresses and at the end.
10. Student should make all corrections given by the teacher and submit the drawing sheet in bound
form as desired.
11. Due weightage will be given to the students for their understanding, diligence, quality of work
and regularity in laboratory work.

Dr. Mitesh B. Panchal

Course co-coordinator

Division A
1. Design and Draw Two stage spur gear speed reducer from the following data:
Objectives: To study
Selection of bearings
Design of shaft
Design of spur gears
Description
A1
A2
A3
Motor power & 5 kw at 1440 7.5kw at 1440 10 kw at 1440 rpm
speed
rpm
rpm
Total reduction 8
9
12
ratio
Any other data necessary for the design may be assumed.

A4
20 kw at 1440 rpm
12

2. Design and Draw Bevel gear speed reducer from the following data:
Objectives: To study
Selection of bearings
Design of shaft
Design of helical gears
Description
A1
A2
A3
Motor power & 10 kw at 1440 15 kw at 1440 20 kw at 1440 rpm
speed
rpm
rpm
Total reduction 2
3
2
ratio
Any other data necessary for the design may be assumed.

A4
25 kw at 1440
rpm
3

3. Design and draw main components of an EOT crane ( hook, wire rope, drum ,
sheave, Girder ) for the following data:
Objectives: To study
Design of hook
Selection of wire rope
Design drum & sheave
Design of girder
Description
A1
A2
A3
Load
lifting 6 tons
8 tons
12 tons
capacity
Lifting height
4
8
7
Any other data necessary for the design may be assumed.

A4
18 tons
6

4. To study design of IC Engine components (To prepare production drawings &

Model of components)
A1
A four stroke diesel engine has following specifications
Brake Power: 3 kW
Speed: 800 rpm
Indicated mean effective pressure: 0.3 MPa
Maximum gas pressure: 3 MPa
Mass of reciprocating parts: 1 kg.
Weight of flywheel cum belt pulley: 2kN
Total belt pull: 2.3kN
A2
A four stroke diesel engine has following specifications
Brake Power: 1.5 kW
Speed: 600 rpm
Indicated mean effective pressure: 0.3 MPa
Maximum gas pressure: 3 MPa
Mass of reciprocating parts: 1 kg.
Weight of flywheel cum belt pulley: 2.5 kN
Total belt pull: 2.3kN
A3
A four stroke petrol engine has following specifications
Brake Power: 1.5 kW
Speed: 500 rpm
Indicated mean effective pressure: 0.2 MPa
Maximum gas pressure: 2.0 MPa
Mass of reciprocating parts: 0.54 kg.
Weight of flywheel cum belt pulley: 1.85kN
Total belt pull: 2kN
A4
A four stroke petrol engine has following specifications
Brake Power: 3 kW
Speed: 750 rpm
Indicated mean effective pressure: 0.25 MPa
Maximum gas pressure: 2.5 MPa
Mass of reciprocating parts: 2 kg.
Weight of flywheel cum belt pulley: 1.85kN
Total belt pull: 2kN
Assume suitable data for following components of IC Engine if required.
Design cylinder, piston, connecting rod and centered crankshaft for above given
configuration.

Division B
1. Design and Draw Two stage helical gear speed reducer from the following data:
Objectives: To study
Selection of bearings
Design of shaft
Design of helical gears
Description
B1
B2
B3
Motor power & 10 kW at 1440 15 kW at 1440 20 kW at
speed
rpm
rpm
rpm
Total reduction 9
12
16
ratio
Any other data necessary for the design may be assumed.

B4
1440 25 kW at
rpm
12

1440

2. Design and Draw Worm speed reducer from the following data:
Objectives: To study
Selection of bearings
Design of shaft
Design of worm gears
Description

B1

B2

B3

B4

Motor power & 4 kw at 1600 8 kw at 1440 12 kw at 1440 rpm 16 kw at 1440 rpm

speed
rpm
rpm
Reduction ratio 30
40
30
40
Any other data necessary for the design may be assumed.
3. Design and draw main components of an EOT crane ( hook, wire rope, drum ,
sheave, Girder ) for the following data:
Objectives: To study
Design of hook
Selection of wire rope
Design drum & sheave
Design of girder
Description
B1
B2
B3
Load
lifting 5 tons
8 tons
12 tons
capacity
Lifting height
4
5
6
Any other data necessary for the design may be assumed.

B4
20 tons
6

4. To study design of IC Engine components (To prepare production drawings &

Model of components)
B1
A four stroke diesel engine has following specifications
Brake Power: 4 kW
Speed: 900 rpm
Indicated mean effective pressure: 0.2 MPa
Maximum gas pressure: 2 MPa
Mass of reciprocating parts: 1 kg.
Weight of flywheel cum belt pulley: 2kN
Total belt pull: 2.3kN
B2
A four stroke diesel engine has following specifications
Brake Power: 1.5 kW
Speed: 600 rpm
Indicated mean effective pressure: 0.3 MPa
Maximum gas pressure: 3 MPa
Mass of reciprocating parts: 1 kg.
Weight of flywheel cum belt pulley: 2.5 kN
Total belt pull: 3.3kN
B3
A four stroke petrol engine has following specifications
Brake Power: 2.5 kW
Speed: 700 rpm
Indicated mean effective pressure: 0.25 MPa
Maximum gas pressure: 2.5 MPa
Mass of reciprocating parts: 0.54 kg.
Weight of flywheel cum belt pulley: 1.85kN
Total belt pull: 3kN
B4
A four stroke petrol engine has following specifications
Brake Power: 3.5 kW
Speed: 850 rpm
Indicated mean effective pressure: 0.35 MPa
Maximum gas pressure: 3.5 MPa
Mass of reciprocating parts: 1.54 kg.
Weight of flywheel cum belt pulley: 1.85kN
Total belt pull: 2.5kN
Assume suitable data for following components of IC Engine if required.
Design cylinder, piston, connecting rod and centered crankshaft for above given
configuration.