Work List of Cement Grinding Section

M/s.
UCPL
Date: 04.05.2016
Rectification and modification work list for Clinker & Gypsum extractio
Sl.N
o.
Tag No.
Days
Req.
Work Description
Reciprocating feeder below gypsum hopper general manintnance work to be done.

700 RF 1
2
3
Scrapers modification work to be done.

700 CR 1
Drive arrangement alignment ( Jack) Bolts to be fixed properly.

700 BC 2
5
Self aligining idlers Return and carrying maintanence work to be done.
Reciprocating feeder below Reject clinker silo general manintnance work to be done.
600 RF 6
7
8

600 PG 1-5 and
Alignment and resting arrangement to be done.
PG9-11
Reciprocating feeder below clinker silo general maintancece work to be dobne.

600 RF 1
10
11

600 RF 2
12
13

600 RF 3
14
15

600 RF 4
16
17

600 RF 5
18
19

600 RF 7
20
21

600 RF 8
B. Dhamotharan
1 of 10
Manpo
F
M/s. UCPL
Date: 04.05.2016
600 RF 8
22
23

600 RF 9
24
25
600 CH 1
Modification work to be done.
26
600 CH 2
27
600 CH 3
28
600 CH 4
29
600 CH 5
30
600 CH 18
31
600 CH 19
32
600 CH 20
33
34
Skirt board modification work to be done.

600 BC 1
35
Water spray system to be fixed.
36
37
38
600 BC 2
39
40
41

600 BC 4
42
Water spray system to be fixed.
43
44
Belt joint found damage to be rectified.
45
46

600 BC 3
B. Dhamotharan
2 of 10
M/s. UCPL
Date: 04.05.2016
600 BC 3
47
48
Idler brackets with roller to be provide below bagfilter discharge spot
49
Most of idler brackets found misalignment to be rectified.
50
600 CH 25
Chute found wear out to be provide proper patch, also coating found at the mouth area to
be cleaned.
51
600 DG 1
Spare to be repaired and kept ready. ( Shaft to be procured.)
52
53

600 BC 6
54
55
Water spray system to be modified.
56
600 CH 16
57
Chute below 600 DC 2 modification to be done.

Manometer fixing to be done.
600 DC 3
58
Coating to be cleared.
59
Coating to be cleared.
600 DC 2
60
600 RVF 2 to be dismantling, overhauling and fixing to be done.
61
600 HP 8
Gypsum hopper - Airblaster to be fixed.
62
600 WF 1
Belt found damage, that to be patched.
63

800 BC 1
64
B. Dhamotharan
Discharge chute found damage due to wear. That should be rectified permanently.
3 of 10
M/s. UCPL
65
Date: 04.05.2016
Shell liner bolts to be tightened.
800 CM 1
66
67
Discharge end bearing housing oil level found low, to be top up.
600 LQ 1 & 2 Leakage found some fittings to be replaced and oil seal to be replaced at filter cover.
68
69
Found leakage at main shaft bearing, oil seal to be replaced.

800 GB 1
70
Oil level found below the required level, topup to be done.
71
General
72
800 DC 2
73
General
Water line rerouting to be done.

Near cement mill area all the electrical cables exposed, due to this more dust sediment on
that. That to be covered.
Rear end skirt board plate to be cutted as per process requirement, for recirculating the
spillage cements.
74
75
Leakage found oil level indicator to be rectified.
800 BC 2
Skirt board rubber to be replaced.
76
Belt to be replaced.
77
Bucket fasteners to be tightened.
78
All doors to be modified( Leak proof)
79
800 BE 1
Hand railing to be provide at bucket elevator pit.
80
Proper handrailing, ladder and covering shed to be provided at bucket elevator top.
81
Teach pendent to be provided for operating Auxilary drive.
82
General
All floor openings to be covered properly.
83
General
One more manual gate to be provide at nibtrab reject.
84
85
86
900 BE 1
Hand railing to be provide at bucket elevator pit.
87
Proper handrailing, ladder and covering shed to be provided at bucket elevator top.
88
Teach pendent to be provided for operating Auxilary drive.
89
Presurre gauge to be replaced.
90
900 BL 1& 2
91
92
Suction filter found damaged to be replaced.

Safety valve to be adjusted properly.
900 PCG 1 & 2 Pneumatic control gate Leakage to be arrested.
B. Dhamotharan
4 of 10
M/s. UCPL
93
Date: 04.05.2016
900 FCG 1 & 2 Flow control gate positioner to be fixed.
94
900 IB 1
Leakage found in areation port, rectification to be done.
95
General
Unwanted platform and structures to be removed.
96
General
Bin apporach platform to be made.
97
General
Staircase handrailing to be done.
98
General
Another side platform to be made at 900 AS 3
99
900 DC 1
100

900 BE 2
101
102

900 BL 3
103
General maintanence work to be done.

Hopper coating to be clecared.
900 DC 3
104
105
900 CH 28
106
General
107
900 CH 23
108
General
Receiver tank to be fixed to Bag batch no. printing machine.
109
General
Old conveyor set lying at Packing plant CCR room, that to be relocated.
110
900 CP2
Found compressor in damaged condition from long time, that to be reconditioned.
B. Dhamotharan
Chute below 900 DC 3 to be cleaned.

Spillage material to be cleared from all floors.
Inspection port to be provided.
5 of 10
M/s. UCPL
Date: 04.05.2016
traction,Cement Grinding and Packing section.

Manpower Req.
Starting date
W
B. Dhamotharan
Completion
date.
Remarks
6 of 10
M/s. UCPL
Date: 04.05.2016
Completed.
B. Dhamotharan
7 of 10
M/s. UCPL
B. Dhamotharan
Date: 04.05.2016
8 of 10
M/s. UCPL
Date: 04.05.2016
PG1 completed.
B. Dhamotharan
9 of 10
M/s. UCPL
Date: 04.05.2016
FCG1 fixed.
B. Dhamotharan
10 of 10

Work List of Cement Grinding Section

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M/s.

Reciprocating feeder below gypsum hopper general manintnance work to be done.

Scrapers modification work to be done.

Drive arrangement alignment ( Jack) Bolts to be fixed properly.

Self aligining idlers Return and carrying maintanence work to be done.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Reciprocating feeder below clinker silo general maintancece work to be dobne.

Scrapers modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Modification work to be done.

Scrapers modification work to be done.

Skirt board modification work to be done.

Water spray system to be fixed.

Self aligining idlers Return and carrying maintanence work to be done.

Scrapers modification work to be done.

Skirt board modification work to be done.

Self aligining idlers Return and carrying maintanence work to be done.

Scrapers modification work to be done.

Skirt board modification work to be done.

Water spray system to be fixed.

Self aligining idlers Return and carrying maintanence work to be done.

Belt joint found damage to be rectified.

Scrapers modification work to be done.

Skirt board modification work to be done.

Self aligining idlers Return and carrying maintanence work to be done.

Idler brackets with roller to be provide below bagfilter discharge spot

Most of idler brackets found misalignment to be rectified.

Spare to be repaired and kept ready. ( Shaft to be procured.)

Skirt board modification work to be done.

Self aligining idlers Return and carrying maintanence work to be done.

Scrapers modification work to be done.

Water spray system to be modified.

Chute below 600 DC 2 modification to be done.

600 RVF 2 to be dismantling, overhauling and fixing to be done.

Gypsum hopper - Airblaster to be fixed.

Belt found damage, that to be patched.

Scrapers modification work to be done.

Found leakage at main shaft bearing, oil seal to be replaced.

Oil level found below the required level, topup to be done.

Water line rerouting to be done.

Leakage found oil level indicator to be rectified.

Skirt board rubber to be replaced.

Bucket fasteners to be tightened.

All doors to be modified( Leak proof)