3.

Objective
The objectives of this assessment tool are to: 1) support ZBSs and facilities in the identification of installat
teams into Good Installation Practices (GIPs). These GIPs are expected to be followed in greenfields, expa

The resulting scored dashboard should help sites and ZBS to identify efficiency gaps derived from their ins

This assessment tool and the supporting one-pagers (resources) provide guidance for Utility systems confi
provide full, deep engineering detail on utilities generation and distribution systems design. In other word
knowledge from Subject Matter Experts (SMEs) and utilities specialists.

2. Related documents
This file complements other E&F/Safety check list tools:
- Energy and Fluids Good Operating Practices : E&F GOPs, version 3 (2014) - (at https://anheuserbusch
- Ammonia Safety: VPO Safe. 3.1.08.02.E PSM Ammonia Audit Checklist (at http://myinbev.net/livelink
While the goal of each one of these tools is different (good operational/management practices, safety, and
question included under GIPs, etc.)

3. Instructions
1. In the following pages replace a "1" for Yes, "0" for no, or "na" if the item does not apply in the complia
2. Any resource cell that includes a R will have a page(s) with additional information in the adjoining powe
3. Scoring will update automatically as questions are answered

4. Assessments Results - Scores

These tables show the consolidated score of the site, per main system and per subsystem (numbers in this

VPO Environmental Pillar - Block N. Natural Resources Conservation: Water, Energy, and

Annex - Utilities Technology Assessment for Facilities

Good Installation Practices (GIPs) Assessment and Score Dashboard.

Version 01 (2014)

Plant:
Assessment Date:

objectives of this assessment tool are to: 1) support ZBSs and facilities in the identification of installation/engineering gaps
s into Good Installation Practices (GIPs). These GIPs are expected to be followed in greenfields, expansions, or replaceme

esulting scored dashboard should help sites and ZBS to identify efficiency gaps derived from their installed systems, and e

assessment tool and the supporting one-pagers (resources) provide guidance for Utility systems configurations looking to
de full, deep engineering detail on utilities generation and distribution systems design. In other words, this check lists and
ledge from Subject Matter Experts (SMEs) and utilities specialists.

elated documents
file complements other E&F/Safety check list tools:
nergy and Fluids Good Operating Practices : E&F GOPs, version 3 (2014) - (at https://anheuserbuschinbev.sharepoint.com
mmonia Safety: VPO Safe. 3.1.08.02.E PSM Ammonia Audit Checklist (at http://myinbev.net/livelink/livelink.exe?func=ll
e the goal of each one of these tools is different (good operational/management practices, safety, and installation practices
tion included under GIPs, etc.)

nstructions
the following pages replace a "1" for Yes, "0" for no, or "na" if the item does not apply in the compliance box for each que
y resource cell that includes a R will have a page(s) with additional information in the adjoining powerpoint
oring will update automatically as questions are answered
Item weights
"Must Have" item. It represents a product whose absence creates, at least, a large adverse
impact on efficiency and/or total cost of operation (energy, maintenance, capital cost, labor,
auxiliary materials, etc) or places extreme limitations to effective plant modulation.
"Critical." Represents items that have a significant impact on energy efficiency and/or total
cost of operation over the life of the system. In general, they must be considered as
mandatory for GFs, large expansions, or replacement projects.
"Important:" Items which usually are not feasible to execute as a retrofit, but that MUST be
part of any GF, expansion, or end-of-life replacement projects

ssessments Results - Scores

e tables show the consolidated score of the site, per main system and per subsystem (numbers in this master version are

Rio de Saint Leuven

Energy Efficiency - Overall Good Installation Practices (GIP) Score
Refrigeration System
Compressed Air System
Heat Systems
CO2 Systems
Refrigeration System
Analysis of Site Cooling Demand
Suction Traps
Compressors
Condensing Equipment
Thermosyphon and Liquid Receiver(s)
Refrigerant Liquid Transfer System
Coolers / Evaporators
Secondary Coolant (Glycol, Ethanol,)
Pump-Out System
Oil Drain and Recovery System
Relief Valves
Piping / Vessels / Insulation
Refrigerant Leak Detection Monitoring / Ventilation System
Control and Monitoring Systems
Compressed Air System
Analysis of Site Compressed Air Demand
Air Compressors
Compressed Air Coolers
Compressed Air Dryers
Distribution
Control and Monitoring Systems
Heat Systems
Analysis of Site Heating Energy Demand
Steam Distribution System
Heat Exchangers / Condensate & Boiler Feedwater Systems
Economizers
Hot Water Heating Systems
Fuels (natural gas, fuel oil, solid fuels)
Maintenance
Boilers
Control and Monitoring Systems
CO2 Systems
CO2 Generation & Demand Analysis
CO2 Usage Analysis
CO2 Collection / Purification / Liquification System
CO2 Vaporization / Distribution
Refrigeration System for CO2 Liquification
Control and Monitoring Systems

n: Water, Energy, and Carbon Management

oard.

Version 01 (2014)
Rio de Saint Leuven
Feb 30 2013

nstallation/engineering gaps existing Utilities systems and, 2) guide Projects/Capex

ds, expansions, or replacement projects.

heir installed systems, and establish 1Y and 3Y capital plans to reduce those gaps.

ms configurations looking to maximize energy efficiency. This tool does not attempt to
er words, this check lists and scored dashboards do not replace the deep technical

erbuschinbev.sharepoint.com/teams/Global-Supply/SSC/SVP/Pages/Environment-.aspx )
t/livelink/livelink.exe?func=ll&objId=69316224&objAction=browse&sort=name&viewType=1
ety, and installation practices), some item overlap may still exist (ex.: some installation practices included under GOPs, or

compliance box for each question (column D)

g powerpoint

1 (*)

(*) In this first version, all items included have been weighted as
either "5" or "3". Future enhanced versions may add 1-weighted
items as they are identified.

s in this master version are only illustrative)

66%
66%
73%
65%
66%
52%
73%
100%
67%
64%
85%
66%
77%
69%
63%
69%
72%
75%
76%
83%
100%
65%
86%
72%
43%
88%
50%
36%
66%
64%
42%
70%
0%
68%
62%
87%
66%
100%
52%
73%
56%
37%
100%
67%
100%

ncluded under GOPs, or some safety-related

Instructions: For each item, simply answer "1" (yes), "0"

(no), or "na" (not applicable) in column D.

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System
1

Analysis of Site Cooling Demand

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)
311
427
20
20

Have you mapped the load requirements for each product and
process to establish peak, average and minimum loads AND have
you determined the number of pieces of equipment needed to
cover the minimum, average, and peak demands? Consider
efficiency and modulation when equipment operates below peak
loads. Large units operate inefficiently at low load.

Have you allowed a safety factor of 10% for equipment sizing at

peak demand?

For ammonia systems, have you conducted a Process Hazard

Analysis (PHA) of all new installations and on existing installation
when required by a Management of change (MOC)?

Layout: Have you ensured enough space around ammonia

equipment and system components to allow for servicing
equipment safely and expediously?

10

15

Suction Traps

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Do you have suction trap(s) installed on the suction piping ahead

of compressor(s)? Do you have either liquid refrigerant pumps or
a liquid transfer system to automatically pump out liquid ammonia
from the suction trap(s) to liquid ammonia receiver(s)?
- Simple automation ensure safer pump out procedures;
essentially, a level flow switch integrated with pump operation
enables this.

Do you have high level switches on the suction traps and are
these switches wired to alarm and stop compressor(s) connected
to that trap?

Do you have pump out, oil drain, equalizing connection on each

suction trap?

na

Are isolation valves on each pipe connected to the suction trap(s),

and do you have dual ammonia relief valves on each suction trap?

Do you have a pressure transmitter or a transducer on the the

ammonia suction trap?

na

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

For non ammonia cooling plants, are evaporators equipped with

liquid refrigeration separators ahead of the compressor (s)?
3

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

na

Compressors

54

85

Do reciprocating compressors have suction and discharge

vibration snubbers (bottles)?

Are there isolation valves on each pipe connected to a

compressor?

For compressors piped in parallel, does each compressor have a

check valve installed on the compressor discharge?

For screw compressors, does each compressor have a check

valve, strainer, and shut off valve on the compressor suction?

For multiple compressors, are there divisional valves that could

permit for isolating a number of compressors so that a complete
system outage could ba avoided in the event of a single valve
failure?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Does each compressor have two oil filters?

- Two filters enables maintenance with a much shorter ammonia
pump out (lower maintenance cost)

For new installations, Is compressor oil cooling being done by

thermosyphon refrigerant cooling? (thermosyphon cooling is
about 5% more efficient than liquid injection).
For existing installations, have you completed a cost/benefit
analysis to justify using or replacing liquid injection or water
cooling refrigerant oil cooling, AND have you implemented it in the
case it is feasible?

Does each compressor have oil mixing valves for controlling oil
temperature circulated to the compressor after the oil cooler?

Does each water cooled oil cooler include a strainer on the

cooling water, or dual strainers to allow for on line cleaning of
strainers?

na

Is each oil cooler equipped with refrigerant relief valve (s)

discharging to suction?
- Suction traps must be installed in greenfields, expansions, and
major overhauls.
- Existing sites must conduct a PHA and determine whether
continuing with the practice of discharging to vessels to neutralize
ammonia is a safe procedure.

na

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Is each oil cooler equipped with oil relief valve (s) discharging to
suction?

For screw compressors, is the maximum design speed of the

compressor limited to 3600 RPM for 60 HZ applications and 3000
RPM for 50 HZ application?

For screw compressors, is a minimum discharge pressure

specified?
- Target range: 7 to 8 barg.
Note: A 'minimum discharge pressure' that is too high will act as a
barrier to minimize condensing pressure (during time of the year
with low wet bulb temperature)

na

Does each compressor have an oil separator?

Does each screw compressor have an oil separator with
coalescing filters?
Is each oil separator equipped with refrigerant relief valve (s)
discharging to suction?
Do dual relief valves relieving to the suction have inlet and outlet
selector valves, or outlet isolation valves that could be locked
open (when allowed)?
Does each compressor have a local control panel for controlling
and monitoring the compressor?
Is there a central control and monitoring system for multiple
compressors?
Is compressor loading and unloading controlled automatically from
either a local control panel or a central control system?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System
Does each compressor have the following instrumentation and
measurements: suction pressure, discharge presssure, suction
temperature, discharge temperature, oil pressure, oil temperature,
oil filter differential pressure, compressor vibration, motor winding
temperature, motor current, low and high oil level switches?
Is the screw compressor equipped with side port economizer?
(only when economically justified)
Do all large electric motors have power factor correction on the
boards installed?
4

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

na

Condensing Equipment
Are condenser and/or cooling tower fan motors equipped with
VFDs?
Do you have fully automated water treatment system (s) for
controlling and monitoring the quality of water cooled equipment?
Do you have a centrally installed discharge pressure device used
to control and monitor the condensing system?
Do you have the following connections on each condenser: Shut
off valves on each connection, non condensible gas solenoid
valve(s), pump out, hot gas with proper equalization, liquid with
proper seal, oil drain where needed.
For multiple condensers, are there divisional valves that could
permit for isolating a number of condensers so that a complete
system outage could ba avoided in the event of a single valve
failure?
Do you have purge connections and automatic solenoid valves on
all the liquid refrigerant drain pipes from the condensers?

33

39

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System
Is the water circulated to the water cooled equipent filtered by
means of an inline filter, side stream filter or strainers?
Do you have access platforms to service the condensers fans,
pumps, valves, nozzles, eliminator pads.
Do you have piping installed away or protected from sources of
water and chemicals ?
5

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

31

47

Thermosyphon and Liquid Receiver(s)

Is the thermosyphon receiver installed at proper height above the
oil cooler to permit for free flowing of refrigerant supply and return
to the cooler?

Do you have main liquid isolation valves on the outlet of the

receiver (King valve(s)) and, where required, are these valves
automated?

Do you have an automated control system to shut off the

automated King valve(s) in response to a sudden, extreme
reduction in pressure when required? (ex. seismic event, extreme
pressure drop, etc.)
Is the distributed refrigerant liquid to coolers properly sized?

3
5

1
1

3
5

3
5

Are the refrigerant liquid drain pipes from the condensers to the
receiver properly sized and installed to propmote free liquid flow
by gravity?
Are equalization pipes installed between the hot gas,
thermosyphon and / or system receiver?
Are purge connections and solenoid valves installed on receivers?
Do you have oil drain and pump out connections on each
receiver?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Do you have a temperature transmitter or transducer that

measures the temperature of the liquid ammonia suppled to the
receiver (from the condensers)?

Do you have a pressure transmitter or a transducer installed on

the equalizing piping connecting the receivers and condensers?

Where appicable, have you evaluated and validated the potentail

use of an energy recovery system (examples: ammonia
desuperheater, ambient air cooling of secondary coolants )?
Refrigerant Liquid Transfer System

3
10

3
13

Do you have liquid transfer pumps or pressure actuated transfer

units to transfer liquid from the low pressure accumulator (s) to the
high receiver (s)?
If low pressure liquid is pumped for distribution, do you have
adequate pressure measurements on the distribution piping?

5
29
5

5
42
5

Are relief valves installed on liquid pipes to prevent

overpressurization and are these relief valves piped to the suction
piping?
Coolers / Evaporators
Are coolers designed for flooded refrigerant flow?
Does each shell and tubes cooler have a surge drum built into the
cooler?
Does each plate heat exhanger cooler have a surge drum
installed at the proper height above the cooler (to account for
refrigerant pressure drop through the cooler and associated
piping)?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Is the surge drum adequately sized to prevent pulling liquid

refrigerant into the suction piping?
-The design criteria is that the gas velocity does not exceed 0.5
m / s inside the separator

Is the heat exchanger rated for the height pressure required by

the process and are relief valves installed to relief suction header
for a central system?

Is the cooler sized to an approach temperature of 2 deg F (1.11

deg C) for plate-type coolers and 5 deg F for shell and shell &
tubes coolers (2.78 deg C).
- Approach temperature: difference between process-out
temperature and current refrigerant temperature
- Higher approach temperatures will create the need for lower
refrigerant suction pressures (i.e, higher operational cost)

Do you have suction pressure transmiter or transducer at the

cooler?

Do you have measurements and remote monitoring / recording of

the following at the cooler; inlet and outlet process temperatures,
inlet and outlet process pressures, refrigerant level, refrigerant
pressure?

If you have refrigerant temperature or pressure control valves, do

you have position indicators on these control valves and do you
contieously monitor the valve positions in the control system?

Is the suction piping sized to minimize the pressure drop between

the evaporators and compressors?

Weight (5=Must
Have; 3=Critical;
1=Important)
8

Refrigeration System
Secondary Coolant (Glycol, Ethanol,)
When seconday coolants are used, is the system sized to operate
at the optimal temperatues and pressures? Have you grouped
your secondary cooling distribution into separate main
temperatures (up to 3)?
Do you have an expansion tank and is the tank correctly sized
and installed?
Do you measure and remotely monitor liquid level for open
expansion tanks and pressure for closed expansion tanks?
For closed loop systems, is the system equipped with auto refill
components?
Do you have controls to limit the pressure of the secondary
coolant to the process required pressure?

Do you have measurent and remote monitoing capabilities of the

flow, temperature, and pressure of the seconday coolant ?
Is the seconday coolant flow optimized to the lowest flow possible
(max temperature differential)?
Is the pumping system arranged into a primary and seconday
pumping system?
Are pumps correctly sized for optimal system turn down
( maximum, minimum, and average demand)?
Are VFD used to regulate flow on closed loop system pumps,
while minimized on open loop system pumps?
Pump-Out System
Does each piece of equipment have pump out connections and
valves to pump down refrigerant from sections of the equipment or
the entire equipment?

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)
24
38

3
18

3
26

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System
Is there a centrally installed pump-out system that allows for safe
evacuation of refrigerant from the equipment when needed for
maintenance?

Is the ammonia pump out system equipped with a spray watertype scrubber that removes 99.9% of the ammonia prior to
discharging to atmosphere?
- Note: If ammonia scrubbers cannot be attained, an alternative
may consist of directing the discharge of the pump out
compressor into a safely-designed ammonia-neutralizing water
tank

na

3
13

3
18

na

Is the pump out system equipped with compressor rated to

operate at absolute vacuum?
Are instruments installed to measure the pressure at the pump out
compressor and the equipment?

10

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Is the pump out system fitted with piping that recovers refrigerant
to the system prior to opening the system to atmospheric
pressure?
Is the pump out piping arranged to allow for cross supply of either
liquid of gas when needed for service?
Oil Drain and Recovery System
Does each piece of equipment have oil drain connections and
valves that are piped to a common oil drain header?
Do you have an oil recovery system consisting of tank (s) and
refrigerant recovery?
If you have a refrigerant recovery, do you have a vessel with
external heater (s)?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

11

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Do you have bulk oil tanks for storing clean and / or recovered oil?

If oil drain is local to the equipment, do you have two valves or a

shut off valve and a non return valve and are pipes installed to
safely transfer the oil to a remote area?
Relief Valves

0
15

5
20

Are hydrostatic relief valves installed on equipment where liquid

refrigerant could be trapped between two valves and are these
valves discharging to the common suction header where
applicable?

Are all relief valves sized correctly (process flow, pressure, fire
sizing, etc.)?

5
16

5
21

1. In locations where ammonia discharges into the atmoshphere

are allowed, are ammonia relief valves piped to discharge at a
minimum distance of 20 feet (6 meters) away from doors,
windows, air intakes; and at a height above nearest roof and/or
access platforms of 15 feet (4.6 meters), or higher if required by
local regulation)?
2. In locations where ammonia discharges to the atmospher are
NOT alloed, are relief valves discharging to a water tank to
neutralize the ammonia before discharging to the environment?

12

Are relief valves piped to discharge to atmosphere fitted with

monitoring devices to indicate and alarm when a relief valve
opens (monitors such as burst disc indicator)
Piping / Vessels / Insulation
Do you specify the pressure ratings and construction
clasiffications of all vessels, and piping system?

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System
Is stress analysis performed on the the piping system to ensure
proper supports are provided?
Are pipes / vessels insulated with the proper insulation, vapor
retardant, and proper clading?
Are insulated pipes / vessels supported correctely to maintain the
integrity of the insulation?
Are control valves sized to handle flow and pressure requiremets
at maximium and minimum design requirements?
Is the outer surface of pipes and vessels properly prepared for
painting or insulating?
13

Refrigerant Leak Detection Monitoring / Ventilation System

Are refrigerant leak detection devices, alarms, controls installed at
the proper locations?
Is a ventilation system sized for both normal and emergency
operation?
Is the refrigerant leak detection system integrated with the
operation of building alarm and ventilation system?
Is the ventilation system sized to remove the heat generated by
the equipment ?

14

Is air exhausted from the space to the outdoors by multiple fans

selected to modulate the air flow based on demand and ambient
conditions?
Is air make up provided to compensate for the air exhausted from
the space?
Control and Monitoring Systems

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

na

25

30

5
13

5
13

Weight (5=Must
Have; 3=Critical;
1=Important)
Refrigeration System

Compliance
assessment
Max # points
(1=Yes; 0=N0;
Actual # of
achievable
NA=not applicable)
points (after removing
collected
"NA" items)

Does the remote monitoring function include the following:

equipment On/Off status, operating parameters of each
equipment (pressure, flow, temperature, levels, power draw,
vibration (when provided), valve positions or status (when
provided), system parameters outside of each equipment
(pressure, flow, temperature, levels, power draw), operating
sequence of equipment, and alarms?

Does the remote control function include the following: equipment

starting/stopping , adjusting operating parameters of each
equipment (pressure, flow, temperature, levels, power draw,
vibration (when provided), valve positions or status (when
provided), adjusting system parameters outside of each
equipment (pressure, flow, temperature, levels, power draw),
adjusting operating sequence of equipment, and alarms?

Has the control system been designed to monitor and trend

system operating performance measurements/process indicators
to continuously system efficiency?

Good
Installation
Practices Compliance
Score %
73%
100.0%

Resource
file?
Assessment Comments
0
1

na

67%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

64%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

85%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

66%

R
R

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

77%

69%
R

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

Good
Installation
Practices Compliance
Score %
63%

Resource
file?
Assessment Comments

69%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

72%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

75%

R
76%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

83%

100%

Good
Installation
Practices Compliance
Score %

Resource
file?
Assessment Comments

Instructions: For each item, simply answer "1" (yes), "0" (no), or "na" (not
applicable) in column D.

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System
1

Analysis of Site Compressed Air Demand

Have you mapped the air load requirements for each area and established
maximum and minimum pressures and flows?
Have you determined the number of pieces of equipment needed to cover the
minimum, average, and peak demands? Consider efficiency and modulation
when equipment operates below peak loads. Large units operate inefficiently at
low load.
Have you allowed a safety factor of 10% for equipment sizing at peak demand?
Have you identified users requiring 87 psig or higher (6.0 barg) and provided
solutions to either reduce the demand to below 80 psig (5.52 barg) and/or install
local buffer(s) or pressure booster device(s) to allow a reduction in the main
generation pressure?
- Benchmark generation pressure is at or below 5 barg.
Do you have separate air distribution systems to supply air to users that require
different pressures ( example ( 3.0 bar (43.5 psig), 6.0 bar (87 psig) systems. limit
the number of systems to 3?

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected
90
19
1
5

1
3

3
3

na

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System
Is the rating of the equipment normalized from inlet conditions (ICFM) to standard
atmospheric conditions (SCFM) (inlet m3/HR to Nm3/hr)? Compare equipment
performance at actual (local inlet air temperature and relative humidity ) to air at
standard atmospheric conditions.

Layout: Have you ensured enough space around compressed air equipment and
system components to allow for servicing equipment safely and expediously?
2

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected

0
0

Air Compressors

Is the air supplied to the air compressor piped to the outdoor?

- Ensure the lowest possible temperature of the incoming air at all times
Is the air entering the air compressor filtered with particle removal efficiency of
99.99% at 3 micron and is a differential pressure device installed to provide
indicaiton and alarms?

5
21

Do you use only oil-free air compressors for sanitary processes?

- For non-sanitary applications, such as pushing spent grain, effluent aerobic
treatment, etc., oil-lubricated air compressors running at the lowest required
pressure are preferred

For Centrifugal air compressors, does each interstage cooler and final aftercooler
have a properly piped condensate trap?

na

Are the condensate traps of the zero-air-loss type?

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System
Is waste heat from air compressors fully recovered and re-used to reduce energy?

Is there an air compressors' control and monitoring system to automatically load,

unload, turn on, and turn off compressors?

Do have the following measurements on centrifugal air compressors: interstage

pressures and temperatures, oil pressure, oil temperature, vibration measurement
for alarm and shutdown, inlet guide vanes with position indicator, discharge blowoff valve with posiiton indicator, motor current?

na

Do you have the following measurements on non-centrifugal air compressors:

interstage pressures and temperatures, oil pressure, oil temperature, vibration
measurement for alarm and shutdown, VFD, motor current?
- Note: VFD should only be considered for the 50% of the installed capacity.
There is no business case for compressors that run consistently at full load, as
they consume electricity on VFD losses.
3

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected

Compressed Air Coolers

5
10

Do you have air coolers installed between the compressor discharge and otherthan-heat-of-compression dryers?

Is water used for cooling filtered and chemically treated?

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System

Are the air coolers sized to cool air to 9.0 deg F (5 .0 deg C) of the cooling water
supply temperature?

Do you measure and monitor the performance of the cooling water; inlet and
outlet temperatures and pressures?

Do you have moisture separators and condensate traps to collect and remove
condensed liquids from the compressed air, AND do you have liquid level
indicators ans alarms?
4

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected

Compressed Air Dryers

Are air dryers of the type that use zero compressed air during the regeneration
cycle?

22
5

For multiple air dryers, do you have balancing valves to balance the air flow to
each dryer, AND does each dyer have dew point demand control for dryer
regeneration?

If heat of compression dryer is used or is considered for use, have you completed
and validated a cost / benefit analysis of the entire compressed air system to
justify a heat of compression dryer?

If you have heat of compression dryer, do you use mechanical cooling to cool the
compressed air after the dryer?
Do you use refrigerant dryers in locations where the ambient condtions and
process requirements permit operating the dew point temperature of the
compressed air at or above 36 deg F (2.22 deg C) pressure dew point
temperature?

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected

Does each dryer have inlet and outlet filters? The inlet filter is a coalescing filter
used to remove entrained liquids. The outlet air filter is to remove fine dust from
desiccant dyers.

Does the pressure drop through the dryer , including inlet and outlet filters limited
to 5.8 psi (0.40 bar)?

Distribution

13

Do you have demand expanders? Demand expanders optimize system

performance by reducing compressor starts, stops, loading and unloading as well
providing a steady supply of air pressure.

Can you measure, monitor, and record the distributed air pressure, flow, and dew
point temperature?

Do you have air receivers installed on the supply and demand sides of the
system ?
- Air receivers on the supply side would be after the dryer(s), and on the demand
side would be in process areas where required.
- Air recievers should be sized to provide buffer capacity to reduce compressor
starts/stops

Is the compressed air piping properly sized?

- Guidelines for pressure drops are: 0.001 psi per foot (0.0226 kPa per meter) in
main distribution headers; 0.005 psi per foot (0.1131 kPa per meter) for branches

Are pipe terminations to devices and equipment installed in a neat manner (no
tube bundles) and sized to adhere to branch pipe sizing criteria (pressure drop up
to 0.005 psi per foot (0.1131 Kpa per meter))

Weight (5=Must
Have; 3=Critical;
1=Important)
Compressed Air System

Do you have devices for measuring and tracking the compressed air pressure and
flow to each area of operation?
Control and Monitoring Systems
Is the compressed air system monitored and controlled from a remote
control/monitoring system?

Does the remote monitoring function include the following: Equipment On/Off
status , operating parameters of each equipment (pressure, flow, temperature,
levels, power draw, vibration when provided, valve positions or status when
provided, system parameters outside of each equipment (pressure, flow,
temperature, levels, power draw), operating sequence of equipment, alarms
Does the remote control function include the following: Equipment
starting/stopping , adjusting operating parameters of each equipment (pressure,
flow, temperature, levels, power draw, vibration when provided, valve positions or
status when provided), adjusting system parameters outside of each equipment
(pressure, flow, temperature, levels, power draw), adjusting operating sequence of
equipment, alarms
Are system operating perfromance measurements monitored and trended in the
control system?

Compliance
assessment
(1=Yes; 0=N0;
Actual # of
NA=not applicable)
points
collected

0
5

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %
139
65%
22
86.4%

3
3

Resource
file?
Assessment Comments
16%

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %

Resource
file?
Assessment Comments

5
29

72%

21%

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %

Resource
file?
Assessment Comments

5
23
5
5

43%

17%
R

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %

Resource
file?
Assessment Comments

25

88%

18%

3
3

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %

Resource
file?
Assessment Comments

3
26

5
3

50%

19%

Good
Max # points
Installation
achievable
Practices (after removing Compliance
"NA" items)
Score %
3
14
5

3
3

Resource
file?
Assessment Comments

36%

10%
R

0
1

na

Instructions: For each item, simply answer "1" (yes), "0"

(no), or "na" (not applicable) in column D.

Heat Systems
1

Analysis of Site Heating Energy Demand

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %
195
297
66%
18
28
64.3%

Have you mapped the load requirements for each area to

establish maximum and minimum pressures and flows AND is
your boiler system designed to match these requirements?

Have you determined the number of pieces of equipment

needed to cover the minimum, average, and peak demands?
Consider efficiency and modulation when equipment operates
below peak loads. Large units operate inefficiently at low load.

Have you allowed a safety factor of 10% for equipment sizing at

peak demand?

Have you modeled the field heat exchangers to match the

product requirements to achieve optimum steam flow?

Layout: Have you ensured enough space around boilers,

ancillary equipment, reduction stations, valves, condensate
system, etc. to allow for servicing equipment safely and
expediously?

Heat Systems

Is a Process Hazard Analysis (PHA) conducted on all new

installations and existing installations where required by codes?
2

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Steam Distribution System

19

45

Do you have a clear specification of pressure ratings and

construction classification of all vessels and piping system?

Has stress analysis been performed on the the piping system to

ensure proper supports are provided?

Are pipes / vessels insulated with the proper insulation and

clading?

Are insulated pipes / vessels supported correctely to maintain

the integrity of the insulation?

Are control valves sized to handle flow and pressure

requirements at maximium and minimum design requirements?

Is the outer surface of pipes and vessels properly prepared for

painting or insulating?

42%

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Are drip legs and steam traps installed on steam supply

distribution headers when pipe elevation changes and at
intervals as dictated by the location of the steam supply piping,
insulation, and the surrounding air temperature?
- Generally, intervals of 30 to 60m (100 to 200 ft)

Are steam supply headers sized properly?

Are instruments installed on steam supply headers (flow,

pressure, and temperature for superheated steam) and are
these measurements monitored and recorded in the central
control system?

Is an automatic steam header vent valve / silencer and manual

isolation valves installed for use during boiler tuning and
emissions testing ?

Do you measure the steam flow and pressure to each area and
main consumer (ex. brewing kettles, pasteurizers, bottle
washers)?

53

76

Heat Exchangers / Condensate & Boiler Feedwater Systems

Do you specify the pressure ratings and construction

clasiffications of heat exchangers ?

70%

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Does the heat exchanger piping includes a vacuum breaker

where below atmospheric pressure could result due to process
conditions?

Do you have automatic isolation steam valves (On - Off) that

could be used to stop the flow of steam to a heat exchanger
upon change of demand?

Are drip legs and steam traps installed on steam supply

distribution headers when pipe elevation changes and at
intervals as dictated by the location of the steam supply piping,
insulation, and the surrounding air temperature?

Does the orifice size and type of the steam trap account for the
start up heating load?

Do you have check valves installed on the outlet of all

condensate traps to prevent back flow from active to inactive
system?

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Does the condensate return from steam heat exchangers flow

by gravity to the area (brewing, packaging, etc.) condensate
receiver(s)?
- The location of area condensate receiver(s) should be set
below the condensate traps from all the heat exchangers
connected that receiver(s). This avoids the installation and
operation of pums to send condensate from steam traps to the
receiver(s)

Is there a level control device to ensure that the condensate

receiver(s) operate(s) at the correct liquid level AND is the liquid
discharged out of the condensate receivers to a main receiver in
the boiler room?

Do you have heat recovery systems installed on vented steam

piping connected to condensate receiver(s)?

Do you have a main condensate receiver in the boiler room that

receives condensate from area (brewing, packaging, etc.)
condensate receivers and does the boiler room receiver have
the necessary liquid level controls and transfer pumps?

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Do you measure the conductivity of the condensate return from

areas where CIP is performed to prevent out-of-specification
condensate from returning to boilers, AND do you have an
active system to divert out-of-specification condensate away
from returning to boilers?

Do you have a properly sized Deaerator and does the Deaerator

have piping to temporarly by-pass the Deaerator for inspection
and service when needed and allowed by local code
requirements?

Is the boiler water dearator equipped with the following: liquid

level control and indication: pressure control and indication and
temperature measurement and indication?

Is water make up to the condensate system treated to

specification and heated as required preferably from a source of
heat recovery?

Do you measure and monitor the boiler feed water flow,

pressure, and temperature?

Do you have multiple boiler feedwater pumps to allow for

modulation, AND are VFD(s) installed on the modulating
pump(s)?

Economizers

0%

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Do you have an economizer installed on boiler flue stack(s) to

recover heat from the boiler flue gas?

Do you have the following measurements on the inlet and outlet

of the economizer: flue gas temperature, flue gas pressure,
water temperatures, water pressure, and water flowrate?

21

31

Hot Water Heating Systems

For a closed loop hot water system, do you have a properly
sized expansion tank?

Do you have the following measurements for hot water heat

exchanger(s): inlet and outlet water temperatures and water
pressure, and water flowrate?

Do you have buffer tanks that are fully utlized to reduce the size
and instantaneous demands of the system, and are these tanks
equipped with load management devices such as level and
temperature?

Is the material of construction of your hot water piping, vessels,

heat exchangers, and insulation compatible for use at the
operating temperatures and water quality (chemistry)?

Is a stress analysisIs conducted on the piping system, and is the

system installed or designed to address stresses and
waterhammer loads?

68%

Heat Systems
Do you avoid use of components such as expansion joints,
using expansion loops instead?

Do you have the measurements of a steam flowrate at each

main consumer (compensated by steam pressure or steam
temperature)?
Fuels (natural gas, fuel oil, solid fuels)

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %
5

5
18

5
29

In boilers with multiple burners, does each burner have

independent measurement of fuel flow?

Is there a properly sized and installed pressure reducing station

for the incoming natural gas service?

Are double-block-and-vent valves provided on the natural gas

piping to each gas-fired boiler?

Do you have the measurements of natural gas flowrate

(compensated by gas pressure and gas temperature)?

Is a fuel oil storage and transfer facility installed on site to

support plant operating needs when dictated by local fuel supply
and availability?

Does the fuel oil storage and transfer facility include properly
sized storage tank(s), containment area (dike), pumps, transfer
pumps, heating system as needed, piping, fire supression, flow,
pressure, temperature measurement and controls?

62%

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Do you have measurement of fuel oil flow rate?

Do you have measurements and controls in order to maintain

stable the following variables on the fuel line: oil temperature,
oil pressure, oil viscosity? (mandatory in case of heavy fuel oil)

na

Is the coal/biomass preparing installation equipped with dust

remomval system, and protected against dust explosion?
- Explosiion-risk areas must be determined and design must
prevent against solid-fuel dust explosion .

na

na

Are clear cleaning instructions and checklists produced to

prevent hazardous risks associated to solid fuels?
Maintenance

20

23

Are proper tools and equipment available for efficiently handling

heavy auxilaries and appendages during maintenance and
operational inspections?

Are dedicated safe low-tension power supply for use inside

boiler inspections, maintenance and repair activities?

Are work platforms arround boilers and auxilaries constructed to

efficiently carry the installed appendages like safety,
checkvalves, and isolating valves during dismantling and
installing?

Do you have the ability to measure of fuel flowrate, humidity,

and density?

87%

Heat Systems

Do you have the measurements of internal pressures and

temperature of the fire place?
Boilers

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %
5

5
25

5
38

Is each boiler equipped with an independent flue gas analyzer

to monitor the emission parameters accordingly to the local
and/or zone legal directives?

Does each boiler have the right thickness of insulation that

minimizes heat losses ?
- Note: Where required by code, type and thickness of insulation
to limit the permissiable surface temperature or better when
economically justified

Is heat recovery provided for boiler blowdown?

Are relief valves sized, rated, and installed correctly? And are
body drains cleared to allow any moisture accumulation on the
top of the disk to drain?
- Drains must be turned away from boiler air intake. Verify that
there is sufficient clearance for exhaust piping thermal
expansion and drip pan.

Do forced or induced draft fans motor(s) have VFD(s), and are

access panels provided to inspect fan wheels and other rotating
parts?
Is there automatic control and monitoring of boiler blowdown
and are there automatic and visual indicators for the boiler drum
level, and are isolation valves installed properly?

66%

Heat Systems
Are expansion joints installed correctly between economizers
and flue stacks to prevent thermal stresses and distorsion at
operating temperatures?
Are flue stacks installed with safe access for inspection?
9

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

5
21

5
21

Control and Monitoring Systems

Is the adjustment of the air intake to the burner control
performed by oxygen concentration in chimney?

Is CO concentration in the chimney measured where needed?

Does the remote monitoring fuction include the following:

Equipment On / Off status , operating parameters of each
equipment (pressure, flow, temperature, levels, power draw,
vibration when provided, flue gas measurements, valve
positions or status when provided), System parameters outside
of each equipment ( pressure, flow, temperature, levels, power
draw) , Operating sequence of equipment, Alarms

100%

Heat Systems

Weight
Compliance
(5=Must
Good
assessment
Have;
Max # points
Installation
(1=Yes; 0=N0;
3=Critical;
Actual # of
achievable
Practices NA=not
1=Important
points (after removing Compliance
applicable)
)
collected
"NA" items)
Score %

Does the remote control function include the following:

equipment starting/stopping, adjusting operating parameters of
each equipment (pressure, flow, temperature, levels, power
draw, vibration when provided, valve positions or status when
provided), adjusting system parameters outside of each
equipment (pressure, flow, temperature, levels, power draw),
adjusting operating sequence of equipment, alarms?

Has the control system been designed to monitor and trend

system operating performance measurements/process
indicators to continuously system efficiency?

Resourc
e file?
Assessment Comments
9%

Se esta instalando nuevo colector de condensados

Resourc
e file?
Assessment Comments

15%

Resourc
e file?
Assessment Comments

Instalados, pero no se encuentran enlazados al scada principal de servicios

26%

Resourc
e file?
Assessment Comments

Resourc
e file?
Assessment Comments

Recuperacion vapor flash en proceso

Resourc
e file?
Assessment Comments

Falta By-pass

Recuperacion Vapor Flash

2%

Resourc
e file?
Assessment Comments

Economizador en mal estado

Economizador en mal estado

10%

Resourc
e file?
Assessment Comments

10%

Resourc
e file?
Assessment Comments

8%

Resourc
e file?
Assessment Comments

13%

En proceso

Resourc
e file?
Assessment Comments

7%

Resourc
e file?
Assessment Comments

Incorporar al Scada de servicios

Instructions: For each item, simply answer "1" (yes), "0"

(no), or "na" (not applicable) in column D.

CO2 Systems
1

CO2 Generation & Demand Analysis

Weight Compliance
Max #
(5=Must assessmen
points
Have;
t
achievable
3=Critical (1=Yes;
Actual #
(after
;
0=N0;
of points removing
1=Import
NA=not
ant)
applicable) collected "NA" items)
92
177
8
11

Good
Reso
Installation urce
Practices - file?
Compliance
Score %
52%
72.7%

Have you mapped out raw CO2 gas production from each
product type and volume to establish minimum, average, and
peak CO2 production volumes and purities?

Have you determined the number of pieces of equipment

needed to cover the minimum, average, and peak demands?
Consider efficiency and modulation when equipment operates
below peak loads. Large units operate inefficiently at low load.

Allow a sfety factor of 10% for equipment sizing at peak

demand.

10

18

CO2 Usage Analysis

Do you measure CO2 usage by department AND by packaging
line?

For ammonia systems, have you conducted a Process Hazard

Analysis (PHA) of all new installations and on existing
installation when required by a Management of change (MOC)?

56%

CO2 Systems

Weight Compliance
Max #
(5=Must assessmen
points
Have;
t
achievable
3=Critical (1=Yes;
Actual #
(after
;
0=N0;
of points removing
1=Import
NA=not
ant)
applicable) collected "NA" items)

Layout: Have you ensured enough space around main and

ancillary CO2 systems to allow for servicing equipment safely
and expediously?

Do you only use oil free equipment and approved material that
gets in contact with CO2?

Good
Reso
Installation urce
Practices - file?
Compliance
Score %

CO2 Collection / Purification / Liquification System

40

109

37%

CO2 Vaporization / Distribution

100%

5
6

Refrigeration System for CO2 Liquification

Control and Monitoring Systems

10
16

15
16

67%
100%

Does the remote monitoring function include the following:

equipment on/off status , operating parameters of each
equipment (pressure, flow, temperature, purity, levels, power
draw, vibration when provided, valve positions or status when
provided), system parameters outside of each equipment
(pressure, flow, temperature, levels, power draw), operating
sequence of equipment, and alarms?

Do you have a method to determine the alcohol and sulfur

content in the gas stream from fermentation AND in the purifier
output?

CO2 Systems

Weight Compliance
Max #
(5=Must assessmen
points
Have;
t
achievable
3=Critical (1=Yes;
Actual #
(after
;
0=N0;
of points removing
1=Import
NA=not
ant)
applicable) collected "NA" items)

Does the remote control function include the following:

equipment starting/stopping, adjusting operating parameters of
each equipment (pressure, flow, temperature, purity, levels,
power draw, vibration when provided, valve positions or status
when provided), adjusting system parameters outside of each
equipment (pressure, flow, temperature, levels, power draw),
adjusting operating sequence of equipment, and alarms

Are system operating perfromance measurements monitored

and trended in the control system?

Good
Reso
Installation urce
Practices - file?
Compliance
Score %

Assessment Comments
0
6%

10%

Assessment Comments

62%
5%
8%
9%

Assessment Comments

ITEMS WEIGHT ANALYSIS - USED FOR DASHBOARD SCORE CALIBRATION ONLY

The tables and charts below show the distribution of total points allocated to each subsystem in the que
This scores don't change during any site assessment (site scores are summarized in the "Intro-Results"
answering "0" "1" or "na" in column D of the different systems tabs.
Refrigeration System
Analysis of Site Cooling Demand
Suction Traps
Compressors
Condensing Equipment
Thermosyphon Receiver / Liquid
Refrigerant Liquid Transfer System
Coolers / Evaporators
Secondary Coolant (Glycol, Ethanol,)
Pump out system
Oil Drain and Recovery System
Relief valves
Piping / Vessels / Insulation
Refrigerant Leak Detection Monitoring / Ventilation
System
Control and Monitoring systems

100%
5%
4%
20%
9%
11%
3%
10%
9%
6%
4%
5%
5%

Compressed Air System

Analysis of Site Compressed Air Demand
Air Compressors
Compressed Air Coolers
Compressed Air Dryers
Distribution
Control and Monitoring Systems

100%
16%
21%
17%
18%
19%
10%

7%
3%

Refrigeration- Subcatego

Piping / V
Control
and
Analysis
of M
S
Refrigerant Leak
Detection
Relief v

Oil Drain and Rec

Secondary CoolantCon
(G
Pump out
Coolers / Evaporators;
10% Tr
Refrigerant Liquid

Compressed Air - S

Control
and
Analysis
ofMonitorin
Site Com

Distribution; 19%
Air

Compressed Air Dry

Compressed

Air

Compressed Air Dry

Compressed

Heating System
Analysis of Site Heating Energy Demand
Steam Distribution System
Heat Exchangers / Condensate & Boiler Feedwater Syst
Economizers
Hot Water Heating Systems
Fuels (natural gas, fuel oil, solid fuels)
Maintenance
Boilers
Control and Monitoring Systems

100%
9%
15%
26%
2%
10%
10%
8%
13%
7%

Heating System - Subcate

Control
and
Monito
Analysis
of Site
Hea

Boilers; 13
Steam D
Maintenance;

Fuels (natural gas, fuel oil,

Heat Exchangers / Condens
Hot Water Heating Systems; 10%
Econom

CO2 System
CO2 Generation Analysis
CO2 Usage Analysis
CO2 Collection / Purification / Liquification System
CO2 Vaporization / Distribution
Refrigeration System for CO2 Liquification
Control and Monitoring Systems

100%
6%
10%
62%
5%
8%
9%

CO2 - Subcategories Weig

Control and Monitoring Systems; 9

Refrigeration System forCO2

CO

CO2 Vaporization / Dis

CO2 Collection / Purificat

CO2 Vaporization / Dis

CO2 Collection / Purificat

RATION ONLY
o each subsystem in the questionnaires in previous tabs.
marized in the "Intro-Results" tab, and reflect the compliance as assessed by

rigeration- Subcategories Weights

Piping / Vessels / Insulation; 5%

Control
and
3%
Analysis
of Monitoring
Site Coolingsystems;
Demand;
5%
Refrigerant Leak
Detection
Ventilation
Traps;
System;
4% 7%
Relief valves; 5% /Suction
Compressors; 20%
Oil Drain and Recovery System; 4%
Equipment;
Secondary CoolantCondensing
(Glycol, Ethanol,);
9% 9%
Pump out system; 6%
Thermosyphon
/ Liquid; 11%
Coolers / Evaporators;
10% Transfer
Refrigerant Liquid
System;Receiver
3%

Compressed Air - Subcategories Weights

Control
and
Systems;
Analysis
ofMonitoring
Site Compressed
Air10%
Demand; 16%
Distribution; 19%
Air Compressors; 21%
Compressed Air Dryers; 18%
Compressed Air Coolers; 17%

Air Compressors; 21%

Compressed Air Dryers; 18%
Compressed Air Coolers; 17%

ting System - Subcategories Weights

Control
and
Monitoring
Systems;
7% 9%
Analysis
of Site
Heating Energy
Demand;
Boilers; 13%
Steam Distribution System; 15%
Maintenance; 8%

Fuels (natural gas, fuel oil, solid fuels); 10%

Heat Exchangers / Condensate & Boiler Feedwater Systems ; 26%
ter Heating Systems; 10%
Economizers; 2%

2 - Subcategories Weights

trol and Monitoring Systems; 9% CO2 Generation Analysis; 6%

Refrigeration System forCO2
CO2Usage
Liquification;
8%10%
Analysis;
CO2 Vaporization / Distribution; 5%
CO2 Collection / Purification / Liquification System; 62%

CO2 Vaporization / Distribution; 5%

CO2 Collection / Purification / Liquification System; 62%