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EMAG Tutorial 4: 3

Phase Transformer
Tutorial 4

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S
Start
W
Workbench
kb
h

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Hold down LMB to


drag Geometry into the
Project Schematic

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The Project Page Loads

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Double Click on Geometry to


bring up Design Modeler GUI

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Choose
Meter

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Design Modeler GUI

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Restore archived WB project


(transformer_begin.zip) then
save as transformer.wbpj

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Create
C
t a new material
t i l in
i
Engineering Data (the material
property data that will be used in
the analysis).
analysis) Call the material
Copper and define electric
resistivity to be 3e-8 ohm-m and
relative permeability = 1.

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Double click on Geometry to


bring up DM. Note planes
named
d corner1
1 corner6

6
at center of radius of
curvature of 6 coil corners.

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Use shift-LMB to highlight the


planes shown and ensure that
E
Export
tC
Coordinate
di t System
S t
is set to Yes. Only then will
these DM planes become
coordinate systems in
Mechanical (necessary to
define current direction).

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Use the RMB


anywhere in the
graphics window
to bring up the
drop down menu
shown. Chose
Show All
Bodies. The
Bodies
transformer core
should appear.

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From Tools, go to Enclosure.


Establish the settings shown in
Details View, ESPECIALLY Merge
Parts? to Yes!

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Click Generate to create the


enclosure

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From Tools, Click Freeze to enable


a slice operation

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Slice the geometry


using the ZXPlane.
Cli k Generate
Click
G
t to
t
execute the slice
operation.

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LMB

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Set Select Mode to


Solids and left click
on the portion of the
enclosure on the
wrong side of the
symmetry
y
yp
plane. It
should highlight as
shown. Then right
click anywhere in
the graphics area
and choose
Suppress Body.

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RMB

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Once the unneeded


portion of the
enclosure is gone, it
might be a good
time to save the
project.
p
j
Browse for
a suitable directory
and/or create one of
your own.

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Return to the Project Page


and drag a Magnetostatic
Analysis System onto
Geometry . Double click
Geometry.
Model to open Mechanical.
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Ensure that all the planes defined in DM were successfully


imported as coordinate systems in Mechanical
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Shift
ShiftLMB

Use Shift
Shift-LMB
LMB to highlight the 6 corner coordinate systems
and change their type to Cylindrical. Note the change in the
appearance of the coordinate system symbols.
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CNTLLMB

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RMB

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Select the enclosure and core solids and hide them


so that only the coils remain visible
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RMB

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RMB

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Select
S
l t all
ll visible
i ibl bodies,
b di
then
th use the
th right
i ht mouse
button to go to the corresponding bodies in the tree.
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Change all coil body material assignments from the default


Structural Steel to Copper (coils have free space
permeability)

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RMB

CNTLLMB

Pick the solids at corner 1, and go to their bodies in the tree


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Change the coordinate system assigned to these solids to


corner1. Use the same procedure to assign coordinates
systems corner2-corner6 to their respective coil solids.

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Use the same procedure to assign coordinate system


leg_in to the solids shown.
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Use the same procedure to assign coordinate system


leg_out to the solids shown.
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Use the same procedure to assign coordinate system


leg_back to the solids shown.
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From the Magnetostatic branch, use CNTLLMB to select all exterior surfaces, then
insert a Magnetic Flux Parallel condition.
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RMB

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Go to Analysis Settings and define 20


steps with the first step having an end
time of 0
0.001
001 s
s, then edit the tabular
data as shown.

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Rename the source


conductor to
primary_A

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Highlight the coil solids shown and


create a stranded source conductor
comprised
i d off 10 turns
t
with
ith a
conducting cross section of 0.001 m^2

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10 turns

5 turns

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Continue defining source conductors using 10 turns on


each of the primary A-C phases on top and 5 turns on
each of the secondary A
A-C
C phases on the bottom.
bottom

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Prepare
p
to define the
current for primary_A
using a function.

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Enter the expression


p
shown for the current
assigned to primary_A

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Source Conductor

Per-turn coil current

Primary_A

1*sin(360*50*time+0)

Primary_B

1*sin(360*50*time+120)

Primary_C

1*sin(360*50*time+240)

Secondary_A

-1*sin(360*50*time+0)

Secondary_B

-1*sin(360*50*time+120)

Secondary_C

-1*sin(360*50*time+240)

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Continue to enter the expressions for the rest of the source


conductors as shown. To save time, y
you can cut and past what
you typed for primary_A then make simple editing changes

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Try 0.05 in the core and coils and


0.10 for the surrounding air.

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Establish coarse meshes to speed up the simulation turnaround.

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Click solve. The model should run in about a minute. You can
then begin post processing by inserting results data requests.
Right click on any of them and choose evaluate all results.

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Field data initially displayed as contour plots


can be shown as vectors by clicking on the
Graphics Mode button.

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Aligned with
mesh/evenly
spaced

Adjust length

Adjust
spacing/density

Pressing the graphics button will give more


buttons to change appearance of vector plots.

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Variable length/constant length

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You can animate any of the results over time.


Setting the number of frames to 20 usually
looks nice.

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