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RE 29896/04.09
Replaces: 04.07
1/28
Type EJ
Series 1X
Type 8EJ H 1)
Table of contents
Content
Features
Page
Unit dimensions
6, 7
Software
8 to 12
13 to 15
Software
16 to 23
24
Installation guidelines
24
25
Pin assignment
26
1) Noncontractual
picture
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Bosch Rexroth AG
EJ
Hydraulics
RE 29896/04.09
EJ section
9
5
6
8
7
4
2
3
RE 29896/04.09
EJ
Hydraulics
102 x 102
2+
1-
1+
2-
113 to 116
202
20
189
20
20
2 Mini
1 Mini
1+ Maxi
300 min
70
35
102
53
70
136
78
129
21-
1+
2+
EC2000
188
EC2000+
197
EC4000
233
235
2+ Maxi
100 min
3 (rotation axis)
20
Bosch Rexroth AG
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Bosch Rexroth AG
EJ
Hydraulics
RE 29896/04.09
Ordering details
EJ
Number of axis
2 axis
3 axis 1)
4 axis 2)
1X
03
*
Further details in clear text
=4
=6
=8
Plug
Deutsch sealed plugs IP67 for
the wiring of the grip and solenoid
no code =
no plug
5 =
Type of output
Signal PWM
CAN
= SW
=C
Type of controller
Grip EC2000 3)
Grip EC4000
Grip EC2000+
Grip EC3000+
Without lever
Other grip
=E
=H
=I
=G
=Z
= no code
1)
2)
3)
4EJ only
03 =
no code =
TT, ST, VT, YT, YU =
no code =
RE 29896/04.09
EJ
Hydraulics
Bosch Rexroth AG
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Mechanical technical data (for applications outside these parameters, please consult us)
Lifetime
Temperature range
Storage, ambient
Operation
40 to +80
20 to +60
IP 67
Actuation Torque
Nm
Stroke start
0.6
1.5
100
Actuation angle
in degree
On all axis
20
Weight
Kg
0.9
Software Guidelines
Parameters properties
For PWM signal, print and fill pages 11 to 12.
For CAN signal, print and fill pages 21 to 23.
You will have to fill the parameters values following these rules:
Parameter
Value
Available Range
Default
(give information
about possible values)
[X-Y]
This means that you can
select a value between
X and Y, the resolution
is done with the unit.
[X;Y]
This means that you can
select only X or Y.
PARAMETER_NAME
Function 1
Function 2
1)
Life test realized with the operating torques (i.e. at full stroke position).
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RE 29896/04.09
Electrical technical data PWM Signal (for applications outside these parameters, please consult us)
Power supply
mA
9 to 32 VDC
300
Proportional Signal
Proportional signal duty cycle
90% 2.5% 1)
Neutral
50% 2.5% 1)
196
4 to 5
0 to 1
mA
20
Adjustable by programming
V bat
mA
Protections
Protection against polarity reversal
Yes
A
Further data
1)
100
200
kV
kV
8
Consult us
The tolerance is function of the full scale range and takes into account thermal drift and lifetime.
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Hydraulics
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Electrical technical data PWM Signal (for applications outside these parameters, please consult us)
Wiring: block diagram
VBAT (Pin 1)
GND (Pin 2)
S
0
FUSE
EMERGENCY OFF
A
I
II M
III D
+12 VDC / +24 VDC
ECM
DIG_IN_OUT_1 (Pin 7)
DIG_IN_OUT_2 (Pin 8)
DIG_IN_OUT_3 (Pin 9)
EJSW
Programming tool: see page 25
Pin assignment: see page 26
Output characteristic
The proportional signal (%) is the ratio between
the time at high side and the time at low side
Proportional Signal 90 %
Proportional Signal
(% of duty cycle)
Tperiod
90 %
4-5
50 %
0
4-5
Proportional Signal 50 %
10 %
98 %
100 %
0
4-5
Proportional Signal 10 %
Directional Signal
Direction
Angle
98 %
100 %
8 % +8 %
100 %
Direction +
8 % +8 %
100 %
Angle
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DUTY_CYCLE_MAX
50 %
100-DUTY_CYCLE_MAX
NEUTRAL_DEAD_BAND
98 100
V BAT
Output Port
Inactive
1)
V BAT
Output Port
Active
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1)
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RE 29896/04.09
50 %
100-DUTY_CYCLE_MAX
NEUTRAL_DEAD_BAND
98 100
FLOAT_TRIGGER
Floating allows shifting the assigned spool in fourth position. The floating function works using an Input port and is activated
when port is connected to ground (the input doesnt need to stay active after) and if the output activation is in the range
[80%-90%]. The float will then stay active until the axis goes out of neutral in the direction where the float has been assigned.
PWM duty cycle for the Floating Instruction, PWM duty cycle for triggering, axi(s) and direction(s) assigned to the float can be
selected in the following board.
Please refer to board #5 1)
1)
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Bosch Rexroth AG
Value
Default
PWM_FREQUENCY
[120;124;;500] (Hz)
196
DUTY_CYCLE_MAX
[80;90] (%)
90
NEUTRAL_DEAD_BAND_AXIS_1
[8-15] (%)
10
NEUTRAL_DEAD_BAND_AXIS_2
[8-15] (%)
10
PWM_VOLTAGE_OUTPUT
[5V;VBAT]
5V
Board #2:
Parameter
FUNCTION_DIO_1
FUNCTION_DIO_2
FUNCTION_DIO_3
FUNCTION_DIO_4
Value
Available Range
INPUT FUNCTIONS
No Function (NOF)
Floating (FLO)
DeadMan (DMA)
OUTPUT FUNCTIONS
Axis 1+ Direction (D1P)
Axis 1 Direction (D1M)
Axis 1 Out of Neutral (OU1)
Axis 2+ Direction (D2P)
Axis 2 Direction (D2M)
Axis 2 Out of Neutral (OU2)
Status Indicator (STA)
NOF
NOF
NOF
NOF
NOF
FUNCTION_DI_5
FUNCTION_DI_6
Default
INPUT FUNCTIONS
No Function (NOF)
Floating (FLO)
DeadMan (DMA)
FUNCTION_DI_7
Note 1: Floating, DeadMan and Status Indicator functions require additionnals parameters, refer to section
"Functions parameters" for furthers details.
Note 2: Floating and DeadMan functions can be assigned to one input maximum.
NOF
NOF
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Value
Available Range
Fault Indicator (FLT)
STATUS_MODE
Default
FLT
Board #4:
Parameter
Value
Available Range
Permanent (PER)
DEAD_MAN_MODE
WatchDog (WDG)
DEAD_MAN_ TEMPO
Default
PER
[0-60] (s)
60
Available Range
Default
FLOAT_TRIGGER
[80-90] (%)
80
FLOAT_OUTPUT
[95;95.5;98] (%)
96.5
FLOAT_AXIS_1_PLUS
YES / NO
NO
FLOAT_AXIS_1_MINUS
YES / NO
NO
FLOAT_AXIS_2_PLUS
YES / NO
NO
FLOAT_AXIS_2_MINUS
YES / NO
NO
Board #5:
Parameter
Value
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Bosch Rexroth AG
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Electrical technical data CAN Signal (for applications outside these parameters, please consult us)
Power supply
mA
9 to 32 VDC
300
Output Signal
% of 250
Neutral
0%
Full stroke
Bus frequency
(1 byte encoding)
100%
kHz
Protections
Protection against polarity reversal
Yes
A
V/m
100
200
kV
kV
Further data
1)
Consult us
We recommend a dead band of 8%. The dead band can be set at the transmitter (CAN joystick) or at the receiver.
By default, there is no dead band on the transmitter.
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Electrical characteristics CAN Bus (for applications outside these parameters, please consult us !)
Input / Output Electrical characteristics
Digital Input (DIG_IN)
V bat
Characteristic
Adjustable by programming
Input function
Adjustable by programming
V bat
Output function
mA
mA
75
kOhms
10
VCC_OUT_1 maximum
sourcing current
ANA_IN_3 (4)
Pull down resistor
on ANA_IN_3 (4)
GND_CPU
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Bosch Rexroth AG
Hydraulics
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Electrical technical data CAN Signal (for applications outside these parameters, please consult us)
Wiring: block diagram
FUSE
EMERGENCY OFF
ECM
RC controller
ANA_IN_3 (Pin 6)
Roller 2
VCC_OUT_1 (Pin 1)
ANA_IN_4 (Pin 7)
Roller 3
GND (Pin 5)
DIG_IN_OUT_1 (Pin 2)
DIG_IN_OUT_2 (Pin 3)
DIG_IN_OUT_3 (Pin 4)
DIG_IN_OUT_4 (Pin 9)
DIG_IN_5 (Pin 10)
DIG_IN_6 (Pin 11)
DIG_IN_7 (Pin 12)
250
Directional Signal
Direction
98 %
100 %
8 %
+8 %
98 % Angle
100 %
100 %
Direction +
100 % Angle
8 % +8 %
Standard Protocol
Byte 0
Position
Axis 1
0->250
Byte 1
Position
Axis 2
0->250
Byte 2
Position
Axis 3
0->250
Byte 3
Position
Axis 4
0->250
Byte 4
Byte 5
Bit 0: Axis1
Bit 0: DIG_IN_OUT_1
Byte 6
Bit 0: 0
Bit 1: Axis1+
Bit 1: DIG_IN_OUT_2
Bit 1: 0
Bit 2: Axis2+
Bit 2: DIG_IN_OUT_3
Bit 2: 0
Bit 3: Axis2
Bit 3: DIG_IN_OUT_4
Bit 4: Axis3+
Bit 4: DIG_IN_5
Bit 5: Axis3
Bit 5: DIG_IN_6
Bit 6: Axis4+
Bit 6: DIG_IN_7
Bit 7: Axis4
Bit 7: 0
zero or
default code
Byte 7
Bit 3: 0
Bit 4-7:
counter
0->16
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RE 29896/04.09
Output (%)
100
100
Protocol
Please refer to board #15 1)
1)
NEUTRAL_DEAD_BAND
98 100
RE 29896/04.09
EJ
Hydraulics
Bosch Rexroth AG
System
Axis 1
Axis 2
Axis 3
Axis 4
Axis
Di Value
Setpoint Setpoint Setpoint Setpoint Direction
Error
Code
Incremental
TxPDO
bit
Parameter Name
1-8
1-8
1-8
1-8
Axis 3 Direction + [ Up ]
Axis 4 Direction + [ Up ]
DIO_2
DI_3
DI_4
DI_5
DI_6
DI_7
1-8
1-4
ZERO
5-8
Incremental counter
1)
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Bosch Rexroth AG
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Hydraulics
RE 29896/04.09
JOYSTICK
Type 1, 2 & 3
Dumy
Digital
Input
BJM
Detent
Detent
Status 3 Status 4
EJM
bit
Parameter Name
1-2
3-4
5-6
7-8
1-2
3-4
5-6
7-8
1-4
Not defined
5-6
7-8
1-2
3-4
5-6
7-8
1-2
3-4
5-6
7-8
1)
RE 29896/04.09
EJ
Hydraulics
Bosch Rexroth AG
bit
Parameter Name
1-2
3-4
5-6
7-8
1-2
3-4
5-6
7-8
1-8
Not defined
Not defined
Not defined
Not defined
1-8
Not defined
1-2
Not defined
3-4
Not defined
5-6
Not defined
7-8
Not defined
1-8
Not defined
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RE 29896/04.09
V BAT
Output Port
Inactive
V BAT
Output Port
Active
Functions parameters
1. Direction and Out of Neutral Outputs
This function works using an Output Port. The activation switches the Output Port to battery voltage (200mA max). Consider
the internal pull up 8.2kOhm resistors when Output is inactive for external load and voltage level calculation. Direction is active
when the sensors position leaves the neutral dead band defined in percent of the full travel range (NEUTRAL_DEAD_BAND).
There are 6 modes:
Direction Plus on Axis 1 (D1P): The Output Port is activated when the axis 1 goes in direction 1 Plus
Direction Minus on Axis 1 (D1M): The Output Port is activated when the axis 1 goes in direction 1 Minus
Direction Plus on Axis 2 (D2P): The Output Port is activated when the axis 1 goes in direction 2 Plus
Direction Minus on Axis 2 (D2M): The Output Port is activated when the axis 1 goes in direction 2 Minus
Out Of Neutral Axis 1 (OU1): The Output Port is activated in both directions Plus and Minus on Axis 1
Out Of Neutral Axis 2 (OU2): The Output Port is activated in both directions Plus and Minus on Axis 2
2. Status Indicator Output
This function works using an Output Port. The activation switches the Output Port to battery voltage (200mA max). Connect a
LED to the relevant output considering the internal pull up 8.2kOhm resistors when Output is inactive.
There are 2 modes:
Error Status Indicator (FLT): This mode will lead LED indicator to light on in case of fault.
Ready to Work Indicator (RTW): This mode will light on the LED if there is no fault detected.
Please refer to board #19 1)
3. Dead Man Input
This function works using an Input port. This function is activated when port is connected to ground. Dead Man function allows
freezing the joystick signals in neutral if the assigned input is not activated and whatever the position sensors are. Transition
will be done without ramp time.
There are 2 modes to enable the outputs signals:
Permanent: The output signals are enabled while the input stays connected to the ground.
WatchDog: The output signals are enabled while the input changes periodically from connected to disconnected.
Please refer to board #20 1)
1) boards
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Bosch Rexroth AG
Value
Default
NEUTRAL_DEAD_BAND_AXIS_1
[8-15] (%)
10
NEUTRAL_DEAD_BAND_AXIS_2
[8-15] (%)
10
NEUTRAL_DEAD_BAND_AXIS_3
[8-15] (%)
14
NEUTRAL_DEAD_BAND_AXIS_4
[8-15] (%)
14
Note 1: Maxi Output % is reached at 98% of the stroke (exemple: 19,6 for a 20 joystick), this value is not adjustable.
Board #15:
Parameter
Value
Default
PROTOCOL
[BRM;J1939]
BRM
BUS FREQUENCY
[125;250;500] (kHz)
250
EMISSION PERIOD
[20-50] (ms)
20
[20-50] (ms)
50
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Value
BJM1_PRIORITY
(3 MSB ID 11 bits)
PDU_SA
(8 LSB ID 11 bits)
Default
[0x2;0x3]
0x2
[0x00-0xFF]
0xFE
(Right)
0xFF
(Left)
Board #17:
Parameter
Value
Available Range
Default
Type 1
Type 2
Type 3
STD_PGN_ID
SPE_BJM_PGN_ID
(For non standard)
SPE_EJM_PGN_ID
(For non standard)
Type 1
Type 2
Type 3
BJM
0xFDD6
0xFDD8
0xFDDA
EJM
0xFDD7
0xFDD9
0xFDDB
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Bosch Rexroth AG
Value
Available Range
INPUT FUNCTIONS
No Function (NOF)
DeadMan (DMA)
FUNCTION_DIO_1
OUTPUT FUNCTIONS
Axis 1+ Direction (D1P)
Axis 1 Direction (D1M)
Axis 1 Out of Neutral (OU1)
Axis 2+ Direction (D2P)
Axis 2 Direction (D2M)
Axis 2 Out of Neutral (OU2)
Status Indicator (STA)
FUNCTION_DIO_2
Default
NOF
NOF
FUNCTION_DI_3
NOF
FUNCTION_DI_4
NOF
INPUT FUNCTIONS
No Function (NOF)
DeadMan (DMA)
FUNCTION_DI_5
NOF
FUNCTION_DI_6
NOF
FUNCTION_DI_7
NOF
Note 1: DeadMan function require additionnals settings, refer to section "Functions parameters" for furthers details.
Note 2: DIO and DI status will be transmitted on the bus in all conditions and even if no function is selected.
Note 3: Floating and DeadMan functions can be assigned to one input maximum.
Board #19:
Parameter
Value
Available Range
Default
FLT
Available Range
Default
DEAD_MAN_MODE
Permanent (PER)
WatchDog (WDG)
PER
DEAD_MAN_ TEMPO
(if WatchDog mode selected)
[0-60] (s)
60
STATUS_MODE
Board #20:
Parameter
Value
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RE 29896/04.09
Warning
An emergency stop switch is to be provided to disconnect the power supply to the electronics. This switch must
be easily accessible to the operator. Safe braking must be
provided for in case of emergency stop (case of translation
drives).
Installation guidelines
Mounting flange area: Flatness = 0.5 mm
Screw head dimensions = 10 mm
Tightening torque for the flange fixing screws = Max. 10 Nm
Installation hole
D
45
R5
43
Passage for handle cable
71 mini
Nominal diameter / fixing via 4 screws
D = 113 to 116 mm
1) Certification
pending
71 mini
4 x 6
RE 29896/04.09
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Bosch Rexroth AG
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Nut RSKF9
EM ToolBox
2
12 V
rs232/isoK
1) EMToolBox
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RE 29896/04.09
DEUTSCH DT04
12PA-CE01
Pin
Name
VBAT
GND
ISOK
DIG_IN_5
DIG_IN_6
DIG_IN_7
DIG_IN_OUT_1
DIG_IN_OUT_2
DIG_IN_OUT_3
10
DIG_IN_OUT_4
11
PWM_OUT_1
12
PWM_OUT_2
1
2
3
4
5
6
12
11
10
9
8
7
Symbol:
VBAT
= +V batterie
GND
= Ground
DIG_IN
= Digital Input
Customer plug
Type
DEUTSCH DT04
12PA-CE01
Pin
Name
VCC_OUT_1
DIG_IN_OUT_1
DIG_IN_OUT_2
DIG_IN_OUT_3
GND
ANA_IN_3
ANA_IN_4
1
2
3
4
5
6
12
11
10
9
8
7
8
9
DIG_IN_OUT_4
10
DIG_IN_5
11
DIG_IN_6
12
DIG_IN_7
VBAT
2
DEUTSCH DT04
06PA-CE01
GND
ISOK
4
5
CAN_H
CAN_L
Symbol:
VBAT
= +V battery
GND
= Ground
DIG_IN
= Digital Input
RE 29896/04.09
Notes
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Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-23 58
info.brm-mc@boschrexroth.de
www.boschrexroth.com
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It
may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No
statements concerning a certain condition or suitability for a certain
application can be derived from our information. The information given
does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to a
natural process of wear and ageing.