60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

Audit Criteria
21) S-000-XXXX-XXXXX "Construction Specification for Piping Site Fabrication"
28) S-000-XXXX-XXXXX "Construction Specification for Equipment Installation "
29) S-000-XXXX-XXXXX "Construction Specification for Painting "
30) S-000-XXXX-XXXXX "Construction Specification for Insulation

21) S-000-XXXX-XXXXX "Construction Specification for Piping Site Fabrication": Application and integrity of workmanship for pipe installation work.

21.01

Temporary
Storage of
Prefabricated
Pipes.

21.02

Welding rod
preservation at
site.

21.03

Availability of
WPS Document
at Site.

21.04

Welding Map
Available at Site

325081641.xls

10.3

What protection is applied for deep excavation pit for

foundation?

To confirm:
1. dray control of welding rod
2. Identification of welding rod
3. compliance welding requirement between WPS
and drawing

To confirm:
1. latest WPS at Field Front Office
2. WPS acknowledgement by Welder at Field
3. Welding Operator / Foreman Assignment
To confirm:
1. Welding Map is available for each weld point.

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07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

To confirm:
1. availability of latest and approved documents at
Site Front Office.

21.05

Latest Isometric
and/or Spool
Drawing at Site
Front Office

21.06

Quality of Fitting
Work for Pipe
Welding

21.07

Weather (Rain,
Wind) Protection
Welding work for
pipes

21.08

Working Stage
for Welding work
of pipes

21.09

Marking for NDT

Test Completion

To confirm:
1. marking of NDT completion on point adjacent to
weld part.

21.10

Pre or Post Heat

Treatment at
Welding Part.

To confirm:
1. how to know Pre or Post Heat Treatment
requirement on weld point.
2. weld point conducted heat treatment

21.11

Identification of
Welding Point at
Site.

To confirm:
1. relation / correspondence of identification between
actual weld point and NDT or Inspection point in
piping

325081641.xls

To confirm:
1. conformity of requirement of fit-up pipe quality for
ready for welding.
To confirm:
1. protection to harmful weather condition for
welding, roofing, covering of working area to wind or
rain.
To confirm:
1. platform for welding work to keep proper welding
posture.

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07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

21.12

Subject
Preservation of
Welded Part in
Piping after
completion of
Welding

21.13

Preservation of
Flange Surface at
Site

21.14

Project of Bolt
from flange
surface

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

Audit Result

To confirm:
1. preservation from rust or any other harmful impact
on weld area.
2. provide temporally primer on weld part.

To confirm:
1. preservation from rust or damage at projected
nozzle and face surface.

To confirm:
1. projection of bolt from top of nut properly. (one nut
height)

28) S-000-XXXX-XXXXX "Construction Specification for Equipment Installation ": Application and integrity of workmanship for Equipment installation work.

28.01

Availability
Related
Document at Site
Office

325081641.xls

To confirm:
1. availability of latest and approved foundation,
installation level, pat plate arrangement documents
at Site Front Office for workers.

3/7

07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

To confirm:
1. number of pat plate at top of foundation pedestal
for avoiding load concentration.

28.02

No. of Pat plate

for Leveling at
Top of Pedestal

28.03

Grouting at Top
of Pedestal

To confirm:
1. manner of grouting to avoid pocket under base
plate.

28.04

Double Nat Tight

Method

To confirm:
1. order of full and semi nut installation and revers
tightening.

28.05

Projection of A
'Bolt from Base
Plate

28.06

Protection of A
'Bolt

28.07

Nozzle Flange
Protection
Mounted on
Equipment

28.08

Preservation
Card after Site
Installation

325081641.xls

To confirm:
1. project length of A 'bolt from base plate properly.

To confirm:
1. Protection of projected A 'bolt from damage.

To confirm:
1. Protection of Nozzle, Flange and Flange Surface
from rust and damages.
To confirm:
1. preservation card on specified equipment and
monitoring and control.

4/7

07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

28.09

29) S-000-XXXX-XXXXX "Construction Specification for Painting ": Application and integrity of workmanship for Painting.

29.01

Blast Yard at Site

To confirm:
1. stock of blast grit in house properly.
2. blasting surface inspection in place.
To confirm:
1. storage of specified bland paid in confined area
with weather protection.
2. indicate time of validity of paint material and all
with limit.

29.02

Paint material
storage.

29.03

Painting Shop
and Training
house

To confirm:
1. availability of daily weather record (temperature,
humidity) and indication board.

29.04

Storage of
Painted Material

To Confirm:
1. storage of painted material in open area with dry
condition.
2. identification on material after painted.

325081641.xls

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07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

30) S-000-XXXX-XXXXX "Construction Specification for Insulation ": Application and integrity of workmanship for Insulation.

30.01

Storage of
Insulation
Material

30.02

Insulation
Workmanship

To confirm:
1. availability of insulation workmanship (ex. CINI
Spec.) at plate work shop.

30.03

Installation of
insulation on
equipment and
piping

To confirm:
1. Insulation methodology on equipment and piping
in aspect of protection of ingress of water to
insulation plate seam.

30.04

Storage of
Painted Material

To Confirm:
1. storage of painted material in open area with dry
condition.
2. identification on material after painted.

325081641.xls

To confirm:
1. storage of insulation material with dray condition.

6/7

07/28/2016

60% CL

Nghi Son Refinery and Petrochemical (NSRP) Project

Project 60% Quality Field Audit Checklist (Zone-1 Field Tour Quality Audit )
Date of the Audit: 04 Mar. 2016
Auditee: All of Auditee
No.

Subject

(a.m.)
Auditor:

Source
Paragraph

Audit Number: NSRP-Field Zone-1-IA-1008-60%

Hiroshi Okada

Observer: T. Wilson (IPMT) / Dietrich Coekin (FJVD)

Check Item

Auditor Notes

.
Audit Result

Any other quality related items (wiring, fire proofing) to be observed at construction site, including provisional work area.

Management: Coordinated activities to direct and control an Organization.

Quality Control: Focused on fulfilling quality requirements (part of quality management).
Quality Assurance: Focused on providing confidence that quality requirements will be fulfilled (part of quality management).
Review: Activity undertaken to determine the suitability, adequacy and effectiveness of the subject matter.
Verification: Confirmation, through the provision of objective evidence , that specified requirements have been fulfilled.

325081641.xls

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