OWNERS OPERATING MANUAL

Manufactured in Italy
F H Prager
A Division of ITW Retail
Group Pty Ltd.
ABN 95 000 043 872
73C ELIZABETH STREET
WETHERILL PARK NSW 2164
Free Call: 1800 011 812
www.weldcorp.net

CONGRATULATIONS ON YOUR PURCHASE OF A QUALITY WELDCORP WELDER

MANUFACTURED IN ITALY, IT WILL PROVIDE YEARS OF RELIABLE OPERATION.

WARRANTY FORM
THIS WARRANTY FORM SHOULD BE REAINED BY THE CUSTOMER AT ALL
TIMES
For your record and to assist in establishing date of purchase (necessary for inwarranty service) please keep your purchase docket and this form completed with
the following particulars.
PURCHASED FROM _________________________________________________
SUBURB

_________________________________________________

DATE

_________________________________________________

MODEL NO

_________________________________________________

SERIAL NO

_________________________________________________

Present this form with your Purchase Docket when WARRANY service is required.
CALL 1800 011 812

Page 21

WARRANTY

TABLE OF CONTENTS

Subject to the warranty conditions below, this Weldcorp product (hereinafter

called the product) is warranted by Weldcorp (thereinafter called the company) to be free from defects in material or workmanship for a period of 12
months from the date of original purchase covering both parts and labour.
Under the terms of this warranty.

SAFETY INSTRUCTIONS

Page 4

DESCRIPTION OF MACHINES

Page 6

The repair or replacement of any part shall be the opinion of the Company or
its authorised agent. Should service become necessary during the warranty
period, the owner should contact the Authorised Weldcorp Retailer from whom
the Product was purchased. In order to obtain warranty service, the owner
must present the sales docket and Warranty Certificate to confirm the date of
purchase. This product is sold by the dealer or agent as to give any additional
warranty or guarantee on the Companys behalf except as herein contained or
herein referred to.
WARRANTY CONDITIONS
This warranty only applies provided that the Product has been used in accordance with the manufactures recommendations under normal use and reasonable care (in the opinion of the Company) and such warranty does not cover
damage, malfunction or failure resulting from misuse, neglect, abuse or used
for a purpose for which it was not-designed or is not suited and no repairs,
alterations of modifications have been attempted by other than an Authorised
Service Agent. This guarantee will not apply if the tool is damaged by accident
or if repairs arise from normal wear and tear.
Certain legislation including the Trade Practices Act, 1974 (as amended) and
other state and territorial laws give rights to the buyer and impose liability on
the seller in certain circumstances. Nothing herein shall have the effect of excluding, restricting or modifying any condition, warranty, right or liability imposed, to the extent only that such exclusion, restriction or modification would
render any term herein void.

Page 20

ARC 140

Page 6

ARC 170

Page 7

ASSEMBLY INSTRUCTIONS

Page 8

OPERATION

Page 9

SET UP OF THE WELDER

Page 10

ESTABLISHING THE ARC

Page 11

WELDING BASICS

Page 12

WELDING SPEED AND CURRENT

Page 12

WELDING INFORMATION

Page 13

KEY POINTS

Page 13

THERMAL OVERLOAD

Page 13

TROUBLE SHOOTING GUIDE

Page 14

SPARE PARTS

Page 16

ARC 140

Page 16

ARC 170

Page 18

WARRANTY

Page 20

WARRANTY FORM

Page 21

CONTACT DETAILS

Page 22

Page 3

NUMBER

DESCRIPTION

PRODUCT CODE

HANDLE

S073410SP

3 POLES SWITCH

M480280SP

KNOB

M362100SP

FRONT PLASTIC MASK

S0873250SP

CORE HITCH

M382000SP

POWER CORD

M581110SP

SUPPORT

S086600SP

EARTH CLAMP

M612010SP

ELECTRODE HOLDER

M610855SP

equipment to rain. Dont use welding equipment in damp or

wet locations. Keep the work area well lit. Dont use welding equipment in the presence of flammable
liquids or
gases.

10

FRONT LABEL

M129602SP

11

MANTLE

S451890SP

12

GLASS

S084350SP

GUARD AGAINST ELECTRIC SHOCK: Avoid body contact the

13

BLOCK WHEEL

M908100SP

grounded surfaces (e.g. pipes, radiator, and electrical appliances).

14

AXLE

M263270SP

15

BACKWHEELACK

S075100SP

firmed persons and visitors away from the area of operation. Do not let children, infirmed persons or visitors touch
equipment or extension cables.

16

BLACK PLASTIC MASK

S087330SP

17

THERMOSTAT

M493500SP

STORE IDLE TOOLS: When power equipment is not in use,

18

SHUNT INDEX

S053260SP

keep them in a dry, high or locked area, out of reach of

children.

19

BOTTOM

S251896SP

20

POWERTRANSFORMER

S703400SP

21

ROUE A AUBES

M500300SP

22

BRUSH

M830750SP

23

MASK

90350SP

24

OVAL TUBE

M261440SP

25

STOPPER FOR AXLE

M387200SP

SAFETY INSTUCTIONS
When using power equipment, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury, including the following. If used correctly, welders pose little risk to the operator; however, care should always
be taken to ensure safety and proper performance. Read all
owners operating instructions before attempting to operate any
product.
FOR SAFE OPERATION:

KEEP

THE

WORK

AREA

CLEAN:

Cluttered

working

areas

(indoor and outdoor) invite injuries.

CONSIDER THE WORK ENVIRONMENT: Dont expose power

KEEP CHILDREN AND VISITORS AWAY: Keep children, in-

WEAR

SAFETY

GLASSES:

Always

wear

safety

goggles

or

other suitable eye protection when using welding equipment.

SECURE WORK: Use clamps or a vice whenever possible to

secure work.

DONT OVERREACH: Keep proper footing and balance at all

times.

Page 4

PICTURE

SPARE PARTS ARC 170

DRESS PROPERLY: DO NOT wear loose clothing or jewellery. They can be caught in moving parts. Wear protective
hair covering to cover long hair, and gloves and non-slip
footwear is recommended when working outdoors.

TAKE CARE OF CABLES: Never carry welding equipment by

the cable and never pull the cable to disconnect it from a
socket. Keep cables away from heat, oil and sharp edges.
Replace damaged cables.

DISCONNECT TOOLS: Disconnect welding equipment when

not in use, before servicing, and when changing accessories such as blades, bits and cutters.

AVOID UNINTENTIONAL OPERATION: Dont carry plugged in

welding equipment with a finger on the switch. Be sure
that the switch is off when plugging in.

OUTDOOR

USE

EXTENSION

CABLES:

equipment is used outdoors, only

marked as suitable for outdoor use.

STAY

ALERT:

Watch

what

you

are

When
use

electric

power

extension

cables

doing.

Use

common

sense. Do not operate welders when you are tired or under

the influence of alcohol or drugs.

CHECK DAMAGED PARTS: Before using welding equipment,

parts that are damaged should be carefully checked to determine that they will operate properly and perform their
intended function. Any part that is damaged should be
properly repaired or replaced by an authorized service
agent. Have defect switches replaced by an authorized repair agent. Do not operate power equipment if it cannot be
turned off and on by the switch.

REPAIR

OF

POWER

EQUIPMENT

BY

EXPERTS:

Power

equipment is built in accordance with relevant safety

authority requirements. The repair of power equipment
must only be carried out by experts; non-expert repairs may cause considerable danger for the user and
void warranty.
Page 5

DESCRIPTION OF MACHINES

NUMBER

DESCRIPTION

PRODUCT CODE

On-Off Switch

M485200SP

These models are portable single-phase AC Arc Welders which are compact. The
robust format makes them a versatile and efficient for a variety of uses. The welders compliance to current regulations and the optimum quality of materials used will
ensure a long working life with complete safety.

Knob

M362100SP

Frontal Plastic Mask

S087320SP

ARC 140

Core Hitch

M382000SP

Power Cord

M581110SP

Earth Clamp

M610790SP

Electrode Holder

M610855SP

Front Label

M129699SP

Mantle

S451860SP

10

Glass

S084350SP

11

Thermostat

M493500SP

12

Shunt Index

S053260SP

13

Bottom

S251890SP

14

Power Transformer

S701900SP

15

Black Plastic Mask

S087330SP

16

Handle

S073300SP

17

Brush

M830750SP

18

Mask

90350SP

SPECIFICATIONS
Mains Voltage
Welding Current
Minimum Electrode
Maximum Electrode
Weight

230V
50140 Amps
1.6 mm
3.25 mm
13.2 Kg

ACCESSORIES

Electrode Holder
Work Clamp
Hand Held Face Mask
Combination Chipping
Hammer with Wire Brush

Instructional DVD

FEATURES
ANTI-SHOCK CLAMP

10 AMP SINGLE PHASE

ACCESSORIES INCLUDED

THERMOSTATIC CONTROL

ANTI-SCRATCH PAINT

ACCESSORIES ASSEMBLED

PORTABLE
CONFORMITY

EUROPEAN
Page 6

PICTURE

SPARE PARTS ARC 140

ARC 170
SPECIFICATIONS
Mains Voltage
Welding Current
Minimum Electrode
Maximum Electrode
Weight

230400V
40170 Amps
1.6 mm
4.0 mm
16.7 Kg

ACCESSORIES

Electrode Holder
Work Clamp
Hand Held Face Mask
Combination Chipping
Hammer with Wire Brush

Instructional DVD
Built in trolley

FEATURES
ANTI-SHOCK CLAMP

10 AMP SINGLE PHASE

ACCESSORIES INCLUDED

THERMOSTATIC CONTROL

ANTI-SCRATCH PAINT

ACCESSORIES ASSEMBLED

PORTABLE

EUROPEAN CONFORMITY

WHEEL KIT

FAN

WARNING: THIS MACHINE IS DUAL VOLTAGE AND CAN BE ALTERED FROM

230 VOLTS TO 415 VOLTS IF REQUIRED. ONLY USE AN AUTHORISED
ELECTRICIAN OR REPAIR AGENT FOR THIS CHANGE.
Page 7

ASSEMBLY INSTRUCTIONS

TROUBLE SHOOTING GUIDE

FAULT

For the ARC 170

REASON

REMEDY

Fit the front leg to the base into position and secure with screws.

Extension
Cables

Ensure that any extension

cables are of adequate
capacity

Low quality/ capacity cables will result

in voltage drops and hinder starting

Overheating of unit

For the ARC 170

Overheat
Lights Come
On

Allow 35 minutes of cool down time.

If condition is not resettable, take
welder to repair agent for service.

Slide the right wheel and axle into position. Attach the left wheel onto the axle and insert the R
Clips to retain wheels.

Difficulty in
Arc Starting

Damaged Electrodes

Check condition of electrodes

For both the ARC 140 and ARC 170

Arc Does Not

Transfer

Slide the handle into the grooves on top of the

machine and insert screws.

Check the power supply

Low voltage problem

Check the AMP settings

Loose, missing cable connections

Check earth connection for loose or

poor ground

Power supply not recognising start signal

Check all connections

NOTE: If you are still having difficulty with your welder, do not hesitate to
contact our service team on:

1800 001 181

For the ARC 170
Slide the handle extension through the handle
and secure with screw..

Page 8

Page 15

TROUBLE SHOOTING GUIDE

OPERATION

FAULT

REASON

Excessive
Electrode
Consumption

Improper size/or geometry

of electrode for current
required

Use larger electrode

Excessive heating in holder

Check for proper contact

Contaminated electrode

Replace electrode

Base metal is dirty or

greasy

For surface cleanliness use appropriate

chemical cleaners alcohol, wire brush or
abrasive

Contaminated
Electrode

REMEDY
For both the ARC 140 and ARC 170
Plug the welder power supply lead into any
earthed domestic power point. Flick on the on/off
switch located on the front panel.

Contaminant elements that If possible, improve base material.

other gas may exist within Modify welding parameters to accomthe base material itself
modate out gassing effect
Check for electrode contamination

Replace electrode

Electrode
Dimensions

Be sure electrode dimensions are appropriate for

application

Electrode tip dimensions vary according

to the welding applicationrefer to the
guide on page 10

Cable Layout

In so far as possible, try to

layout cables from power
supply to welding torch as
straight as possible

Occasionally, cables are coiled like a

garden hose. The coil becomes a giant
inductor causing resistance that reduces starting energy. Inductance effects can also be caused by having
welding power cables very close to
grounded steel plates.

Make sure clamps and

clamp inserts are clean of
oxidation. Make sure
ground clamp is not worn.

Oxidation and/ or worn equipment can

cause poor ground between part and
clam/ inserts which may hinder arc
starting, wander and other inconsistencies.

Grounding
Problems

Page 14

For both the ARC 140 and

ARC 170
The amperage can be adjusted
from low to high by rotating the
front amperage knob and viewing
the amperage gauge.

For both the ARC 140 and ARC 170

Select the correct diameter electrode accordingly
to the thickness of the piece that you intend to
weld. (A table is located on page 13). Press the
side lever to open the clamp, insert the electrode
into the V-groove and release side lever. Ensure
that the electrode is correctly inserted inside the
electrode holder.

For both the ARC 140 and ARC 170

To ensure earth has good contact, clean the work
piece with a wire brush. Attach the earth clamp to
the clean area to ensure good contact.
Page 9

SET UP OF THE WELDER

WELDING INFORMATION
TABLE FOR SELECTION OF THE WELDING CURRENT ACCORDING TO THE
ELECTRODE AND METAL THICKNESS

ELECTRODE
HOLDER

WELDING
MACHINE

ELECTRODE
ARC

WORK
GROUND EARTH CABLE

Weldable Metal
Thickness

Diameter Electrodes
E6013 / E7018

Minimum
Current [A]

Maximum
Current [A]

1.201.50 mm

1.6 mm

30

50

1.502.00 mm

2.0 mm

40

80

2.004.00 mm

2.5 mm

60

100

4.006.00 mm

3.2 mm

100

130

6.007.00 mm

4.0 mm

120

170

NOTE: Weldable metal thickness can be increased by multiple welds.

KEY POINTS

ELECTRODE LEAD

HOW TO SELECT 230/400 V FOR THE

ARC 170
To change the voltage you need to unscrew the
knob of the commutator. At the back of it there
is a plastic cam. According to the position, turn
the know towards either the 230V or 400V.
WARNING: WHEN SETTING THE MACHINE
UP FOR 415 V YOU WILL NEED TO ALSO FIT
AN APPROVED 415 V POWER PLUG.
(NOT INCLUDED.) ENSURE THAT YOU HAVE
THIS PLUG FITTED BY AN ELECTRICIAN OR
AUTHORISED REPAIR AGENT.
Page 10

Get the amperage right from the charts provided.

Check you have the right electrode.
Use the correct angle, 3040 degrees to the work piece.
Arch weld from left to right.
Remember the safety aspects, preparation for welding and use the correct
equipment.

THERMAL OVERLOAD
NOTE:
This welder is fitted with a thermal overload cut out which operates automatically to
stop the transformer overheating. The machine will become operational again
automatically once the temperature has reduced itself
to an acceptable
Page 13
working temperature.

WELDING BASICS

ESTABLISHING THE ARC

The welding surface should be free of rust or paint. Choose the electrode in accordance with the material being welded. It is advisable to initially test the electrode
and amperage on some scrap metal.
Place the electrode at a distance of 2 cm from the work piece and place the face
shield in position to protect the eyes. Strike the arc by bringing the electrode into
contact with the work piece with a light tapping and scrapping action. Through the
face shield you will see the arc which should be in length on to one and half the
diameter of the electrode. It is important to maintain a constant length of the arc.
As the electrode melts and its length decreases, a gradual downward movement is
needed to maintain the correct distance and the arc itself.
To stop welding simply withdraw the electrode away from the work piece. It is advisable to lift into the weld seam to avoid a porous crater.

STRIKING THE ARC

Strike the metal to be welded with the electrode as
pictured.

MAKING THE WELD

3040
ELECTRODE

Be carefulthe metal and electrode tip will be hot. Remove the surface slag when
cooled by lightly tapping with a chipping hammer. Welding may be resumed from
the same spot having first ensured the removal of the slag.

WELDING SPEED AND CURRENT

NORMAL
WELDING

SPEED
TOO
SLOW

TOO
FAST

WELDING CURRENT
TOO
HIGH

TOO
LOW

W E L D I N G
BEGINNERS

3040

The speed and the current that you weld at has an effect on what the weld will be.
Refer the pictures below:

Page 12

TACKWELD

The weld is made by feeding the

electrode into the molten pool
and at the same time move the
electrode along the joint at a 30
to 40 angle at a speed needed to
deposit the required size of weld.
Pictured to the left.

16 mm

T I P S

F O R

The easiest welding method for beginners

is known as Touch Welding. This welding method is performed by lightly resting
the electrode on the work piece and drawing it away slightly while welding at a 40
angle towards the direction of travel.. Refer
the pictures to the left. This forms only a
short arc. This will flatten and widen the
welding bead.

WARNING: NEVER TOUCH THE ELECTRODE WHILE THE MACHINE IS

TURNED ON. IT CAN RESULT IN INJURY AND ELECTRICUTION.
Page 11