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Retrofit Belt Drive for Airtronic Roller Mills MDDK and MDDL.

For roll diameters of 250 mm and 300 mm.

MDDK and MDDL. For roll diameters of 250 mm and 300 mm. Belt drive (guard removed)

Belt drive (guard removed)

The new belt drive for the MDDK/L roller mill offers substantial advantages over the gear drive version (see box at right).

This power transmission is easy to install and makes maintenance very much easier and more cost efficient. Buhler scope of supply:

The retrofit kit is supplied complete with all the components required for installation, including conversion instructions. The assembly kit includes 1 spare belt. For the conversion, one installation set is required per plant. The price does not include installation. Time requirement for conversion is two to three hours per roll pair. CAUTION: Applies to MDDK/L The roll speed must be checked for the correct torque and if necessary be modified at the drive end. Graphic 1 shows the minimum speed, which must always be reached. If the roll motor power is known, it will be possible to derive the speed. If the speed is too low, this will reduce the belt service life.

CAUTION: Applies to MDDL In order to prevent a collision between the drive belts of the top mating pass (1) and the transmission (2), the drive belt must not go beyond the center (3) of the roller mill (Graphic 2). If necessary, the drive motor may have to be slightly moved.

Innovative retrofits for superior efficiency.

Grain Processing Customer Service

for superior efficiency. Grain Processing Customer Service Belt Drive for roller mill 800 700 600 500

Belt Drive for roller mill

800 700 600 500 400 C-roll pair B-roll pair 300 200 7.5 10 12.5 15
800
700
600
500
400
C-roll pair
B-roll pair
300
200
7.5
10
12.5 15
17.5 20
22.5 25
27.5 30
32.5 35 37.5 40
42.5 45
Minumum roll rpm

Drive power [kW]

Graphic 1

Your benefits

- Easy conversion

- High power

- No gear oil and therefore excellent sanitation

- Easy maintenance

- Simplified roll changes

- Snub wheel with for-life-lubricated bearings

- No different gearwheels required for rolls with reduced diameter

- Only one belt type for all transmission ratios

diameter - Only one belt type for all transmission ratios Graphic 2 1. Drive belts of

Graphic 2

1. Drive belts of top mating pass

2. Transmission

3. Drive belt max. to center of roller mill

ratios Graphic 2 1. Drive belts of top mating pass 2. Transmission 3. Drive belt max.

Retrofit Belt Drive for ultimate hygiene in your production process.

Belt drive MDDK

Rolls ø 250 mm without water cooling

 

Rolls ø 250 mm with water cooling

 

Passages

No. per roll pair

No. of units

Passages

No. per roll pair

No. of units

Ratio 1 : 1.23

MDDP-80018-810

 

Ratio 1 : 1.23

MDDP-80038-810

 

Ratio 1 : 1.51

MDDP-95136-810

 

Ratio 1 : 1.51

MDDP-95140-810

 

Ratio 1 : 2.0

MDDP-95137-810

 

Ratio 1 : 2.0

MDDP-95141-810

 

Ratio 1 : 2.5

MDDP-95135-810

 

Ratio 1 : 2.5

MDDP-95139-810

 

Ratio 1 : 2.9

MDDP-95138-810

 

Ratio 1 : 2.9

MDDP-95142-810

 

Belt transmission MDDL

Rolls ø 250 mm without water cooling

 

Rolls ø 250 mm with water cooling

 

Ratio 1 : 1.23

MDDQ-80445-810

 

Ratio 1 : 1.23

MDDQ-80446-810

 

Ratio 1 : 1.51

MDDQ-95476-810

 

Ratio 1 : 1.51

MDDQ-95480-810

 

Ratio 1 : 2.0

MDDQ-95477-810

 

Ratio 1 : 2.0

MDDQ-95481-810

 

Ratio 1 : 2.5

MDDQ-95478-810

 

Ratio 1 : 2.5

MDDQ-95482-810

 

Ratio 1 : 2.9

MDDQ-95479-810

 

Ratio 1 : 2.9

MDDQ-95483-810

 

Belt transmission MDDK

Rolls ø 300 mm without water cooling

 

Rolls ø 300 mm with water cooling

 

Ratio 1 : 1.04

MDDP-95143-810

 

Ratio 1 : 1.04

MDDP-95144-810

 

Ratio 1 : 1.27

MDDP-80039-810

 

Ratio 1 : 1.27

MDDP-80040-810

 

5 Belt solution (existing machine with 5 belt solution, order 1 per belt drive)

 

MDDL

MDDQ-95561-810

 

MDDK

MDDQ-95562-810

 

Spare belt ø 250 mm

Spare belt ø 300 mm

Spare belt ø 250mm

UNN-64503-051

 

Spare belt ø 300mm

UNN-64503-052

 

Installation Set ø 250 mm (order 1 unit per plant)

 

Installation Set ø 300 mm (order 1 unit per plant)

 

Tools + 1 spare belt

MDDQ-95525-810

 

Tools + 1 spare belt

MDDQ-10088-001

 

Conversion Instruction

MDDK-MDDL 65715-2-1

We would be pleased to send you a quotation. For this purpose, please send the completed form to your Buhler contact.

Company

 

Address

Post code / place / country

Ordered by

Retrofit MDDK/L-Belt_drive

BUZ/GPCS41 11/2010/en

Phone / email

Place / date

Signed

Order no.

Machine no.

 

Diagram no.

Remarks

Bühler AG

Grain Processing Customer Service

CH-9240 Uzwil, Switzerland

T

+41 (0)71 955 30 40

F

+41 (0)71 955 33 05

service.gp@buhlergroup.com

www.buhlergroup.com

Uzwil, Switzerland T +41 (0)71 955 30 40 F +41 (0)71 955 33 05 service.gp@buhlergroup.com www.buhlergroup.com