Department wise Funds requirement for Plant Startup for Stream - A

(GT-1A, HRSG-1A & STG)

S.No.

Department

Funds requirement for

before Start-up

Funds requirement for

after Start-up

01

Mechanical

4782000

9864993

02

Electrical

3182000

6453000

03

C&I

2715000

2400000

04

DM Plant

2721609

1465000

05

Operation

360000

06

Admin Expenses

160000

07

Statutory Requirements

Total

2550000

16470609

20182993

Department wise
M
S.No.

Indent No

01

Mech-131, Dt: 10.12.2012

02
03

Mech-75/2011-12, Dt: 27.07.2011

04

Mech-79/2014, Dt: 21.01.2014

05

Mech-42/2012, Dt: 07.06.2012

06

Mech-23/2011-12, Dt: 21.05.2012

07

Mech-002, dt. 28.2.15

08

Mech/16/2012, Dt 2-5-2012

09

Mech/130/2012, Dt. 31.11.2012

10

83A, 83B/2012, dt. 16 & 14.8.2012

11

Mech/15/2012, Dt 2-5-2012

12

WO to be issued before Plant start up

13

Mech-38, dt. 24.6.15

14

Mech-54, dt. 20.7.15

15

Mech-13, dt. 23.5.15

16
17
18
19

Mech/86/2011, Dt 8-8-2011
MECH/20/2012, Dt 18-5-2012
Mech/20/2011, dt. 10-5.2011

20

MECH/9/2012, Dt. 16.04.2012

21

Mech-28 dt. 11.06.2015

22
23

24
25
26

Mech-08, dt. 16.4.12, Mech-06, dt.10.4.12

27
28
29

Mech-53, dt. 17.7.15

30

Mech-51, dt. 10.7.15

31
32

Mech-39, dt. 26.6.15

33

Mech-34, dt.20.6.15

34

Mech-17, dt. 23.5.15

35

Mech-50/2012,DT. 5.7.12

36

Mech-46, dt. 3.7.15

37

Mech-40, dt. 26.6.15

38

Mech-70&71, dt. 19.8.15

39

Mech-63, dt. 20.12.13

40

MANPOWER REQUIREMENT
1
2
3
4
5
6

ENGINEER
MILL-WRITE FITTER
PIPING FABRICATOR
GAS FITTER
ASSISTANT FITTER
HELPERS

Department wise funds requirement for Plant Start-up

Mechanical Department
Requirement items for before Plant Startup

Quantity

550000

Service Water Pump-A Spares

Servo Mesh - SP 460 gear oil

Amount (Rs.)

420 Liters

100000

ACW Pump Spares

600000

*Air Compressors Spares

550000

*Non-sparking Tools

200000

60000

R22 Refrigerant

110kg

*STG Lube Oil Servo Prime 32

15 Barrels

600000

*Hyspin AWS 32 SC Lube Oil for BFP-1A

10 Barrels

500000

*HRSG#1A inlet flue gas duct expansion bellow

250000

*HRSG-1A Guillitone Damper casing painting with high temperature alluminum paint

50000
225000

*Gas Turbine Lube Oil Servo Prime-46

5 Barrels

*HRSG -1A Safety valves overhauling

150000

*DM water storage tank internal painting job including manpower charges

135000
30000

*DM water storage tank bottom plate strengthening channels

*Diverter Damper seals requirement

100000
110000

HP BFP fluid coupling spares

GT - Air filter coalescer pads
GT-1A oil seperator filter
Intakewell platform grills
EDG filters & Engine oil replacement
Miscellaneous expenses
TOTAL

1 NO
1 NO
1 NO
4 NOS
2 NOS
3 NOS.

72000
500000
4782000

art-up
Requirement items for after Plant Startup

Quantity

Amount (Rs.)

DM Plant HCL bulk storage tanks (2 Nos.) damaged rubber lining to be replaced.

700000

HCL connecting lines replacement with CPVC material

450000

Raw Water Feed Pump-A Spares

550000

CT Fan Gearbox Spares

3000000

SWAS Chiller Unit condenser tubes replacement (actual rate has increased)

100000

CCR HVAC Compressor spares

200000

Hydro pneumatic tank safety valve 1.5"

CPH recirculation pump spares

Plantwide painting works including Civil, Mech. Elect, DM Plant & C&I
(CW inside paint procured at Rs. 4,87,764.00) (Rs. 30,00,000 - 4,87,764.00)

50000

300000

2512236

250000

Mechanical maintenance consumables

Recently added items:
*GT#1A Exhaust System expansion bellows

HRSG-1A IP MSSV seat reconditioning jobs

Servo mesh-68 oil

Chlorination Plant hoist brake shoes
*DM Plant HCL and H2SO4 bulk storage tanks platform materials

3 Nos

1550000
45000

33757
12000
112000

9864993

Department wise funds requirement for Plant Start-up

Electrical Department
S.No.

Indent No

E23 / 11.1.14

E3 / 4.4.12
E32/ 22.01.14
E-28/22.7.15
E-17/30.6.15
E-23/19.7.15
E-21/9.7.15
E-16/23.6.15
E-14/19.6.15
E-21/19.7.15
E-22/9.7.15
WO: KGPL/Doc-70, (15-16)/O&M/13, dt. 3.7.15
WO: KGPL/Doc-23, (15-16)/O&M/06, dt. 29.5.15
E-4/27.5.15
E-12/19.6.15,
E-13/19.6.15 &
E-15/19.6.15

E-29/23.7.15
E-26, 11.7.15
E-25/9.7.15
E-6/1.6.15
E-09/9.6.15
E-20, 4.7.15

MANPOWER REQUIREMENT
1
2

Engineers
Electricians (Contract manpower)

Department wise funds requirement for Plant Start-up

Electrical Department
Requirement items for before Plant Startup

Quantity

Diesel - 1000 Ltrs.

Transformer Oil Filtration
*Generator Exciter Carbon brushes

25 barrels

Amount (Rs.)

52000
450000
200000

25 barrels of transformer oil to be procured

50000
135000
525000

*Micom P-220 motor protection relays to be procured

360000

*ISO VG 68 -Oil
Procurement of TCS Relays

*Tools procurement

*Plant lighting (replacement with LED lamps as advised by MD)

60000

800000

20000

*UPS & GTG Batery charger cooling fans

130000

6.6kv Switchgear indication lamps

Miscellaneous expenses
TOTAL

3 Nos.
4 Nos

400000
3182000

Requirement items for after Plant Startup

*400KV Micom relays Testing

400KV MBs painting and GI Earth Bolts replacement
MCBs&RCCBs

*PCC-1A & 1B battery banks to be procured

*GTG-1A battery bank to be procured
*Relay testing - Generators, all Generators and UAT Transformers, 400 KV Switchyard
400 KV SF6 Circuit Breakers spares to be procured
*LED indication lamps to be procured

Quantity

Amount (Rs.)

250000
120000
200000

2100000
1800000
750000
300000
180000

ERDA tranformer oil testing fee payment

55000

Lift Service charges (AMC)

85000

*Lift Control card charges.

35000

*400KV Switchyard isolators motor and compressor motors

*Silicagel breathers for IPBD bus ducts
*Acid unloading motors

2 Nos.

FRP motor guards for DM plant acid unloading motors

25000
13000
50000
90000
400000

LT Motors overhauling - Spares

TOTAL

6453000

Department wise funds r

C&I D
S.No.

Indent No

20/18.7.11
180/20.1.11
174/7.1.11
173/7.1.11
172/7.1.11
135/3.8.10
118/8.5.10
111/26.4.10
102/17.04.2010
103 / 17.04.10
61 / 12.09.09
109 / 22.04.10
13 / 11.01.2014
85 / 07.01.10
81 / 11.02.10
44 / 13.08.09
48/11.10.11
73 / 25.01.12
67 / 09.01.12
12,14,17,18/10.3.15
C&I-07,08,09,10&11
dt. 8.6.15

C&I-15,16&31,DT. 31.8.15

MANPOWER REQUIREMENT
1

Technicians (Contract manpower)

Department wise funds requirement for Plant Start-up

C&I Department
Requirement items for before Plant Startup

As on date funds
required

*Oxygen Sensor , CEMS

75000
250000

*REL 054 Relay o/p module and USE 815 Power supply module for Epro

350000

*Proximity Sensors for GT - 1A NG Vent valves

*Servo Coil Rexroth make for GT 1A NG CV and pilot valves

120000
150000

*MMS E-Pro Spares( for STG axillaries)

150000

Differential pressure indicator cum switch for HRSG-1A&1B

AUMA actuator e-pac for HRSG 1A CBD line

100000
550000

Concentrator ( Make:PAKYPC) for GTCS System

450000

*Rotork MOV spares (Power modules & switch mechanism)

400000

*Smoke Detector with base =6nos,Auto&manual key selector for CO2=1no

Calibration gasses

70000

Argus make blow off valves - belts - 6 Nos

TOTAL

3 Nos.

50000
2715000

up
Requirement items for after Plant Startup
*Dual Channel Vibration Monitor,Sensor,Power Supply Unit (C&I) for GT-1A &1B
Flow Transmitter for intake well
*Level Transmitter for DM Plant
Optional card (different Models)

Quantity

As on date funds
required

300000
50000
50000
150000

*Local Control Station /remote switches limitorque

*Potentiometer 0to 100kohms +0 to 1000ohms

80000

*Analog command card limitorque

fuses for multimeters and megger
Braun modules BR E1518,E1553,E1594

*Vacuum pressure switches, pressure switches

*Glass Fuses/HRC Fuse links
Auma Actuator for HRSG MSSV 1A MOV

*HP BFP SCOOPE Feed back unit

PLC-Windows support software CX-Supervisor-3 for GTCS System

10000
1000000

35000
100000
250000

25000
350000

TOTAL

2400000

Department wise funds requirement for Plant Start-up

DM Plant
S.No.

Indent No

Requirement items for beforePlant Startup

Quantity

*CW Chemicals for Initial fill / 1st Qurater by external agency

OPR/CHEM/MI-01(15.16)/18.5.15
OPR/CHEM/MI-08(13-14)/4.2.13

*Spectrophotometer
Synergy pack-1(UPW cartridge)

Intent to be raised
OPR/CHEM/MI-05(15.16)/5.6.15
Hydrochloric Acid - 25.0 MT
OPR/CHEM/MI-04(15.16)/5.6.15

Caustic Soda Lye (100%)-15 MT

Sulphuric Acid-75 MT
Liquid chlorine (tonners 2.7 T )

OPR/CHEM/MI-06, dt. 13.7.15

Safety Items

OPR/CHEM/MI-07, dt. 7.8.15

Lab chemicals

TOTAL

MANPOWER REQUIREMENT
1

Chemist

1 No.

3 Nos

Helpers (Contract manpower)

2 Nos

M Plant
Amount (Rs.)

Requirement items for after Plant Startup

Present Status

Quantity

As on date funds
required

1500000
*ORSAT Apparatus

1 No.

Activated Carbon - 500 Kg

500 Kg

*pH Meter (Make: Systronics)

1 No.

*Conductivity Meter (Make: Myran)

1 No.

Cation Resin WAC (Make: Doshion) .

200 Ltrs.

Cation Resin SAC (Make: Doshion)

200 Ltrs.

SBA Resin (Make: Doshion)

200 Ltrs.

30000

500000
40000
60000
25000
50000
200000
200000
200000

79805
285848
235956
Acid & Caustick unloading motors replacement

700000

30000
50000

2721609

1465000

Department wise funds requirement for Plant Start-up

Operation Department
S.No.

Indent No

Requirement items for beforePlant Startup

01

*Hydrogen cylinders - 200 Nos,

02

*CO2 Cylinders -60 Nos

03

CW Pipeline cleaning & painting

Nitrogen Cylinders
GT washing chemical
safety wear
TOTAL

MANPOWER REQUIREMENT
1
2
3
4

Shift charge Engineers

Desk Engineers
Switchyard Engineers
Field Operators (Contract manpower)

4 Nos.
6 Nos
4 Nos.
11 Nos

Quantity
200 Ltrs
60 Nos
100 Nos.

Amount (Rs.)

Present Status

210000
150000
65000
to be filled by HO

360000

In progress

As on date funds required

Department wise funds requirement for Plant Start-up

Admin Expenses
S.No.
01
02
03

Indent No

Department wise funds requirement for Plant Start-up

Admin Expenses
Item Description
*Vehicles maintenance
*Security requirements (Torch lights, rain coats, walkie- talkies etc.)

TOTAL

Quantity

Amount (Rs.)

150000
10000
160000

Department wise funds requirement for Plant Start-up

Statutory requirements
S.No.

Item Description

01

*HRSGs Annual Boiler Inspection fee & misc Expenses

02

*Factory Inspection and miscellaneous

03

*Safety Audit of Tools & Tackles, Inspection of Pressure Vessels & Cranes Inspection

04

*Pollution Control Board Consent

05

*CEIG Inspection

Amount (Rs.)

1200000
200000
400000
600000
150000
2550000