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qxd
7/10/03
4:02 PM
Page 26
by Larry Frash
TRANSMISSION THERAPY
shield
Figure 2
Figure 3
26
trooper pooper3.qxd
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4:02 PM
Code Retrieval
90-91
Look for a two pin diagnostic connector, located under the dash, behind
the hood release. Ground the wire that
is yellow with a black stripe.
92-93
Look for a three pin diagnostic
connector, located under the dash to the
GEARS August 2003
Page 27
Apply
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Page 28
connector
Figure 4
9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Connector viewed from the wire side.
Diagnosis
To diagnose any main case solenoid codes including code 43, discon-
Figure 6
29-Superior_8-03.qxd
7/11/03
4:56 PM
Page 29
Get Your
Hands on Some
Truly Superior
Pumps
Tuff Pumps
Superior's rebuilt Tuff pumps deliver the following:
1. Each pocket custom cut to slide and rotor for proper
clearance.
2. New bushings, seals, and O ring.
3. Drain back opened.
4. Modified converter clutch valve increases lube in lock-up.
5. Diamond machined surfaces.
6. Fully inspected.
7. Sealed Power unbreakable rings with 10 or 13 vane rotor.
8. New slide springs.
9. Conversion pumps available if core replacement is a
problem.
10. Guaranteed for 90 days against front seal blowouts and
ring breakage.
Super Pumps
The Super Pump offers all the same features listed for the Tuff
pump plus the follow added benefits:
1. Includes fully assembled pressure regulator valve train
with .471 boost valve and Superior's own pressure
regulator spring.
2. This pump is fully Dyno tested and packed for ready
installation.
3. This pump has a 1 year Guaranty.
A DI
VIS
IO
N OF
SU
PE
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R TR
AN
SM
ISS
IO
N PA
RT
S,
IN
C.
SUPERIOR
TRANSMISSION PARTS, INC.
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ENR
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TRAN
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trooper pooper3.qxd
7/10/03
4:02 PM
Page 30
Condition
A/C Request
AC off
AC on
2
3
4
5
6
Cruise Control
N/A
N/A
N/A
TPS
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Idle
Full Throttle
Power Mode Indicator Not in Power Mode (Light Off)
In Power Mode (Light On)
Range Selector Pin C Manual P, R & N
Manual D, 3, 2 & L
N/A
Winter Mode Indicator Not in Winter Mode (Light Off)
In Winter Mode (Light On)
Engine RPM 91-92
Frequency varies with
Rodeo, 90-91 Trooper
engine rpm
N/A
Diagnostic
VSS Ground
Always
Kickdown Switch
All Except Full Throttle
Full Throttle
Ground
Always
Ground
Always
Ground
Always
Ground
Always
VSS Signal
Vehicle Stopped
Vehicle Moving
A/C Cut Relay
Fluid Temp
32 F (0 C)
68 F (20 C)
176 F (80 C)
248 F (120 C)
Range Selector Pin A Manual N, D & L
Manual P, R, 3 & 2
5 V Reference Voltage Key Off
Key On
Diagnostic Enable
Normal
During Code Retrieval
Range Selector Pin B Manual P, 2 & L
Manual R, N, D & 3
N/A
Keep Alive Power
Always
Check Trans Indicator Check Trans Light Off
Check Trans Light On
Signal
0V
B+
PinFunction
30
31
0.5 V
4.5 V
B+
0V
0V
B+
B+
0V
32
33
34
35
36
37
38
39
< 0.10 V
B+
0V
< 0.10 V
< 0.10 V
< 0.10 V
< 0.10 V
0 V AC
> 0.5 VAC
4.4 V
3.6 V
1.0 V
0.4 V
0V
B+
0V
5V
B+
0V
0V
B+
B+
B+
0V
40
41
42
43
44
45
46
47
48
49
50
Coolant Temp
Condition
Signal
51
52
53
N/A
N/A
Reference Voltage
54
Solenoid Ground
55
Engine RPM
93 Rodeo,
92-93 Trooper
B+
0V
B+
0V
0V
B+
B+
0V
< 0.10 V
0V
B+
0V
B+
B+
0V
1.0 Amp
0.1 Amp
1.0 Amp
0.1 Amp
0V
B+
0% duty
Approx 51%
0V
B+
-
Key Off
0V
Key On
5V
Normal Operation
0V
W/code 43, 17, 25, 26, 28, 34 or 35 B+
Frequency varies with
engine rpm
Figure 7
31-Hicklin-HELC_0803-2.qxd
7/14/03
5:06 PM
Page 31
Weld Aligner
AWA-2002
Dynamometer
97000ECRH with TDAC
Axi-Line
Electronic Shift
TH E
Balancer HB-4000
GROUP
trooper pooper3.qxd
7/10/03
4:03 PM
Page 32
Trouble Codes
Pin 45
17
21
22
23
25
26
28
29
31
32
33
34
35
36
39
41
43
46
48
49
55
56
65
66
77
82
The computer
checks for shorts
to ground on
Pins 43, 45
and 48
1-2/3-4 Sol
D
Pin 48
2-3 Sol
A
Pin 43
CPU
Pin 54
System Test 1
Figure 9
1-2/3-4 Sol
Pin 48
System
Test 2
2-3 Sol
Pin 43
CPU
Pin 54
C
A
Figure 10
Pin 43
1-2/3-4 Sol
System
Test 2
continued
2-3 Sol
A
CPU
Pin 54
Figure 8
Figure 11
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4:03 PM
Page 34
1-2/3-4 Sol
Pin 48
System
Test 2
continued
is actually simple.
CPU
Pin 54
C
A
Figure 12
Pin 45
1-2/3-4 Sol
D
Pin 48
System
Test 2
continued
2-3 Sol
A
Pin 43
CPU
Pin 54
If the computer sees zero volts all the time during this test, it knows there
is either a short to ground, open in all three solenoids or all three solenoid drivers are stuck off.
Figure 13
Band Apply Sol
Pin 45
1-2/3-4 Sol
Pin 48
2-3 Sol
Pin 43
CPU
Pin 54
If system tests
1 and 2 pass, the
ground relay is
closed and supplies
a constant ground
to the solenoids.
Once the relay is
closed, the computer begins test 3 to
check for open
circuits and shorts
to B+.
C
A
34
System Test 3
Figure 14
35-EXPO_AD1.qxd
7/8/03
10:35 AM
Page 35
03
0
2
1, see
2
18 nnes
r
be , Te
m
e
t
lle
Sep ashvi
N
To Register:
1-800-428-8489 or
1-805-604-2000
36-motorcraft 8-03.qxd
7/10/03
2:49 PM
Page 36
Nothing
fits like
Motorcraft.
Get the
transmissions
designed,
engineered and
recommended by
Ford Motor Company.
Get Motorcraft.
37-motorcraft 8-03.qxd
7/10/03
2:51 PM
Page 37
Heres your chance to show the world that youre the top dog!
How? Enter the Top Tech Challenge. Youll match skills with your fellow
techs by troubleshooting and assembling a Ford Motor Company
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find out call 1-888-213-2107 to register for a chance to compete.
Or visit www.motorcraft.com and get the info for your Top Tech Challenge!
You could win a 42" plasma TV, a $1,000 Snap-on gift certificate, or other
great prizes! Hurry, spaces are limited registration ends August 30, 2003.
T P TECH
CHALLENGE
2003 Ford Motor Company
trooper pooper3.qxd
7/10/03
4:03 PM
Page 38
Computer
Pin 54
Computer
Pin 54
Computer
Pin 54
38
trooper pooper3.qxd
7/10/03
4:03 PM
Page 39
If codes 26 and/or 28 do not set, something was overlooked during the initial
testing of the circuit.
39