Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Textile Industry
Habasit Power
Transmission and
Conveyor Belts for
Yarn Processing
Habasit Solutions in motion
Introduction
Contents
Innovation is a key word at Habasit
Yarn manufacturing requires a wide range of
power transmission belts, spindle tapes
and conveyor belts. Habasit has developed an
extensive variety of solutions that allow
customers to choose the best product for their
application. Special focus of all developments is
on increased service life, higher reliability,
reduced energy consumption and improved
price/value ratio.
Habasit works closely with the leading machine
manufacturers and end-user groups to
ensure customer oriented product and service
developments, to ensure high quality and
fast time to market.
An example of this are the new TC and TCF
thermoplastic power transmission belts with
polyester (PET) fabric as traction layer.
Contents
Introduction
Process overview: Yarn manufacturing/blow room
Process overview: Ring spinning for carded yarn
Process overview: Ring spinning for combed yarn
Process overview: OE rotor spinning
Variety of power transmission belts
Variety of spindle tapes
Textile application table/belts selection guide/technical key data
Features and benefits
Services
The Habasit Solution
23
45
67
89
1011
12
13
1415
1618
1921
23
Process overview:
Yarn manufacturing/blow room
Automatic bale-opener
Bale-opener
Feeder belt
Spiked lattice
Driving belt
Remark: The drawings show schematic examples of selected applications/processes. The drawings dont lay claim to
completeness. The belt recommendations (use/application/layout) can only be considered as a general hint. Due to
the complexity of the various processes and technical requirements and the decisive external influences (e.g. nature or
property of transported goods, process speed, steps of treatment/handling, environment or process temperature,
humidity, chemicals, additives, ingredients, recipes, etc.) there is a large variety of solutions possible.
Blending opener
Cleaning and
dedusting unit
Card
Feeder belt
Spiked lattice
Cross apron
Process overview:
Ring spinning for carded yarn
Cone drive
Drawing frame
Group/section drive
Winder
Process overview:
Ring spinning for combed yarn
Comber
Drawing frame
Driving belt
Winder
Remark: The drawings show schematic examples of selected applications/processes. The drawings dont lay claim to
completeness. The belt recommendations (use/application/layout) can only be considered as a general hint. Due to
the complexity of the various processes and technical requirements and the decisive external influences (e.g. nature or
property of transported goods, process speed, steps of treatment/handling, environment or process temperature,
humidity, chemicals, additives, ingredients, recipes, etc.) there is a large variety of solutions possible.
Process overview:
OE rotor spinning
10
OE rotor spinning
Rotor
belt
Bobbin
conveyor belt
Trash belt
11
OE drive
Conveyor belt
Main drive
12
TC Polyester (PET)
(enlarged)
fabric
TF Aramid (AR)
(enlarged)
S Polyamide (PA)
(enlarged)
NBR rubber
NBR rubber
13
Spindle Tapes
W Polyester (PET)
(enlarged)
(enlarged)
1 Yellow polyamide
Belt application
Tangential drive
Rotor drive
Combing roll drive
Main drive
Cross drive
Four/two/one spindle drive
Cross apron
Bobbin conveying
Cops conveying
Feeder belt
Delivery belt
Trash belt
Fan drive
Dustcleaner belt
Product construction/design
Friction cover (Material)
TF-50
TF-33
TF-22
TF-15
TCF-55E
TCF-35E
TCF-20E
TC-55ER
TC-35/35ER
TC-35/30ER
TC-35ER
TC-20/25EF
TC-20EF
Belt type
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
N
N
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Ro
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Ye
e
PET
NBR
PET
NBR
PET
NBR
PET
NBR
PET
NBR
PET
NBR
Rough
Rough
Light
green
Light
green
Fine
Fine
Rough
structure structure
Light
Light
Light
green
green
green
PET
PET
PET
Aramid Aramid Aramid Aramid
Hamid Hamid Hamid
NBR
NBR
NBR
NBR
N
N
foil
foil
foil
Rough
Fine
Fine
Fine
Fine
Rough Rough Rough
FF
structure structure structure structure
stru
Light
White White White Green Green Green Green G
green
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
2,0
0.08
25
1
10
57
2.5
0.1
50
2
12
69
2.5
0.1
50
2
17
97
3.0
0.12
50
2
17
97
3.5
0.14
70
2.8
3.0
0.12
70
2.8
26
148
2.2
0.09
50
2.0
12
69
2.6
0.1
50
2.0
17
97
2.7
0.11
70
2.8
26
148
2.0
0.08
32
1.3
15
86
2.4
0.09
63
2.5
22
126
3.0
0.12
90
3.5
33
188
3.9
0.15
140
5.5
50
286
TF-50
TF-33
TF-22
TF-15
TCF-55E
TCF-35E
TCF-20E
TC-35/35ER
TC-35/30ER
TC-35ER
TC-55ER
17
97
TC-20/25EF
Belt type
[mm]
[in.]
Pully diameter minimum with counter flection
[mm]
[in.]
Tensile force for 1% elongation (k1% after running-in) [N/mm]
per unit of width (Habasit standard 320.013)
[lbs./in.]
Tensile force for 1% elongation (k1% static)
[N/mm]
per unit of width (Habasit standard 320.064)
[lbs./in.]
Tensile force 1% elongation (k1% static)
[N/mm]
per unit of width (Habasit standard 320.111)
[lbs./in.]
Tensile force for 8% elongation (k8% static)
[N/mm]
per unit of width (Habasit standard 320.063)
[lbs./in.]
Joining system
Flexproof
Quickmelt
Thermofix
Yes
TC-20EF
00
W-8
R-15
R-12
R-10
R-8
R-6
A-4LL
Round belts
A-3LL
Leather belts
A-2LL
A-4
A-3
A-2
S-33/40
S-18/30
S-18/20
S-10/15
S-391H
14/15
S-390H
S-321H
S-250HR
S-250H
S-141H
S 140H
election only)
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
ough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Gro.
Gro.
ellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Black
Black
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
PA
NBR
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Rough
Green
Green
Green
Light
green
Light
green
Light
green
Light
green
Green
Green
Fine
Fine
Fine
Rough
ucture structure structure
reen Green Green Green
NBR
Chrome
Leather
Gro.
Leather
str.
Black
Light
grey
PA
PA
NBR Chrome
Leather
Rough Leather
str.
Green
Light
grey
Chrome
Leather
Leather
str.
Light
grey
PA
Chrome
Leather
Leather
str.
Light
grey
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
1.7
0.07
25
1
6
34
2.3
0.09
25
1
6
34
2.3
0.09
60
2.4
12
69
2.6
0.1
60
2.4
12
69
3.2
0.13
100
3.9
15
86
3.2
0.13
120
4.7
17
97
4.0
0.16
120
4.7
17
97
1.5
0.06
25
1
3.9
22
2.0
0.08
60
2.4
7.5
43
3.0
0.12
60
2.4
7.6
43
4.0
0.16
110
4.3
12.5
71
2.7
0.11
60
2.4
7.5
43
3.4
0.13
110
4.3
12.5
71
5.0
0.2
240
9.4
22.6
129
3.1
0.12
80
3.1
3.8
22
4.2
0.17
120
4.7
8
46
Chrome TPU
Leather
Leather Rough
str.
Light
Green
grey
PA
TPU
Chrome
Leather
Leather
str.
Light
grey
No
No
TPU
TPU
TPU
TPU
Rough
Rough
Rough
Rough
Green
Green
Green
Green
TPU
TPU
TPU
TPU
TP
Bla
smo
Bla
PET
PET
Im
fab
Gre
No
No
No
No
Ye
6
8
10
12
15
0
6.4
0.25 0.236 0.315 0.394 0.472 0.591 0.
240
60
80
100
120
150
1
9.4
2.4
3.1
3.9
4.7
5.9
0
18
4
103
2
4
2
50N
11 Ibf
90 N
20 Ibf
W-8
R-15
R-12
R-10
R-8
R-6
A-4LL
A-3LL
A-2LL
A-4
A-3
A-2
S-33/40
S-18/30
S-18/20
S-10/15
S-391H
S-390H
S-321H
S-250HR
S-250H
S-141H
S 140H
15b
EFN-20EHW
NVT-306
NHB-10EKBV
NAB-12EXDV
NAB-8EXDV
NHM-10EKBV
NNT-10EFWE
ENI-10E
FNI-12E
FNB-5E
Conveyor belts
MAM-5P
MAM-5E
MAM-04H
MNM-3H
HS-55
HS-5
Machine tapes
TS-55
TS-5
W-16
pindle tapes
PET
PET
PU
TPU
NBR
NBR
NBR
NBR
Sand
finsh
Green
Sand
finsh
Green
Sand
finsh
Green
Sand
finsh
Green
T/CO PET/CO
PA
T/CO
PET
PA/CEL
PA
PA/CO
PA
PA/CO
PA
PA/CO
Fabric
Fabric
Fabric
Fabric
Yellow
Yellow
Beige
Beige
ank/ Blank/
ooth smooth
ack
Black
mpr.
bric
een
Impr.
fabric
Green
Hamid
Hamid
PET
PA
PET
PET
PET
PET
PET
PET
PET
PET
Hamid
NBR
NBR
NBR
TPU
PET
TPU
PET
PVC
PVC
PVC
PVC
PVC
Wool
Blank/
Fine
Fine
Fine
Blank/
Impr.
Impr.
Fabric
Super Blank/ Blank/
Mat
Blank/
Pile
smooth structure structure structure smooth fabric
fabric
mat finish smooth smooth
smooth fabric
Non Adhesive Adhesive Adhesive Non
Non
Non
Non
Non Adhesive Adhesive H. Non
Non
Non
adhesive
adhesive adhesive adhesive adhesive adhesive
adhesive adhesive adhesive
White Green Green Green White
Off
Light
White
Black
Dark
Dark
Black
Black
Off
white
grey
green
green
white
0
0
1
1
2
2
2
2
2
2
2
2
1
3
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
No
Yes
Yes
Yes
0.7
03
15
0.6
4
20
0.8
0.03
15
0.6
7
40
0.55
0.02
15
0.6
0.85
0.03
15
0.6
1.45
0.06
15
0.06
1.4
0.06
25
1
1.2
0.05
20
0.8
1.3
0.05
20
0.08
1.6
0.06
50
2
1.5
0.06
48
1.9
2.1
0.08
30
1.2
2.1
0.08
40
1.6
2
0.08
40
1.6
2.8
0.11
60
2.4
2.1
0.08
30
1.2
1.3
0.05
32
1.3
6
0.24
60
2.4
2.5
14
2.5
14
0.85
0.03
15
0.6
2
11
2.2
13
1.6
0.06
32
1.3
1.3
7
1.5
9
0.6
0.02
15
0.6
1
6
1.1
6
5
29
5
29
5
29
15
86
12
69
4.5
26
13
74
8
46
8
46
8
46
12
69
9
51
5
29
2.4
14
This application/belt matrix does not apply to be complete and shall serve as indication of potential
solutions. For detailed material and belt selections please contact your local Habasit partner.
EFN-20EHW
NVT-306
NHB-10EKBV
NAB-12EXDV
NAB-8EXDV
NHM-10EKBV
NNT-10EFWE
ENI-10E
FNI-12E
FNB-5E
MAM-5P
MAM-5E
MAM-04H
MNM-3H
HS-55
HS-5
TS-55
TS-5
W-16
17
97
Belt type
NNT-8EEWE
FNB-2E
SAB-4E
SNB-12E
SNB-8E
SNB-5E
15c
Belt application
Tangential drive
Rotor drive
Combing roll drive
Main drive
Cross drive
Four/two/one spindle drive
Cross apron
Bobbin conveying
Cops conveying
Feeder belt
Delivery belt
Trash belt
Fan drive
Dustcleaner belt
Product construction/design
Friction cover (Material)
Friction cover (Surface structure)
Friction cover (Color)
PET
PET
PET
PET
PET
PET
Yes
Yes
Yes
Yes
Yes
Yes
1.65
0.06
25
1
2.1
0.08
40
1.6
2.5
0.1
80
3.1
1.2
0.05
30
1.2
0.6
0.02
15
0.6
1.6
0.06
40
1.6
7
40
10
57
16
91
6
34
4
23
8
46
NNT-8EEWE
FNB-2E
SAB-4E
SNB-12E
SNB-8E
SNB-5E
Belt type
PVC
PVC
PVC
PVC
TPU
PET
Sand
Sand
Sand
Blank/ Blank/ Fabric
finsh
finsh
finsh smooth smooth
Non
Non
Non Adhesive Non
Non
adhesive adhesive adhesive
adhesive adhesive
Anthra- Anthra- Anthra- Anthra- White White
cite
cite
cite
cite
2
2
2
1
1
2
Remarks
All data are
approximate values
under standard climatic
conditions: 23 C/73 F,
50%relative humidity
(DIN 50005/ISO 554),
and are based on the
Habasit Master Joining
Method.
Remarks
All data are approximate values under standard climatic conditions: 23 C/73 F, 50% relative
humidity (DIN 50005/ISO 554), and are based on the Habasit Master Joining Method.
Legend
Armid
CEL
CO
EPDM
Gro.
Hamid
H.
Impr. fabric
Longitudin.
Mat
Medium-adh.
NA
NBR
Non-adh.
Nonwoven
PA
PA/CO
PE
PET
PET/CO
POM
PP
PUR
PVC
Quadrill
Sawtooth
str., struct.
Super-adh.
TPO
TPU
Transp.
Waffle struct.
= Aramide
= Cellulose
= Cotton
= Ethylenepropyleneterpolymer (also called EPT)
= Groove (longitudinal groove structure)
= Habasit thermoplastic compound
= Hard
= Impregnated fabric
= Longitudinal (longitudinal groove structure)
= Mat (dull finish)
= Medium-adhesive
= Not available
= Acrylonitrile-Butadiene-Rubber
= Non-adhesive
= Web/fleece
= Polyamide
= Polyamide/cotton
= Polyethylene
= Polyester
= Polyester/cotton
= Polyoxymethylene
= Polypropylene
= Polyurethane cross linked
= Polyvinylchloride
= Quadrangular pattern
= Sawtooth profile structure
= Structure
= Soft. super-adhesive
= Polyolefine thermoplastic
= Polyurethane thermoplastic
= Transparent (clear)
= Waffle structure
= applicable
= conditionally applicable
= not applicable
www.habasit.com
Select an affiliated company
e.g. United Kingdom
Products
e.g. Machine Tapes
Product Data
Overview
16
Competitor
Benefits
Reduced energy
consumption
Maximum efficiency
Economical production
Energy cost saving
Easy handling
Adhesive-free joint
Short machine downtimes
S and Z direction possible
Competitor
Features
Competitor
Habasit
Habasit
Energy consumption
Service life
Habasit
17
Habasit
Benefits
Reduced energy
consumption
Maximum efficiency
Economical production
Energy cost saving
Low sensitivity
to humidity
Stable modulus
of elasticity
Easy handling
Minimum equipment needed
Short machine downtimes
S and Z direction possible
Competitor
Habasit
Energy consumption
Competitor
Features
18
Features
Benefits
Stable modulus of
elasticity after
running-in
No re-tensioning
No downtimes
No maintenance
High uniform
yarn quality
No soiling
No slippage
Reduced maintenance costs
Forgiving
Good dimensional
stability
green
yellow
Rough
surface
strucure
19
Features
Benefits
No fibre accumulation
Easy handling
Adhesive-free joint
Short machine downtimes
S and Z direction possible
Robust
Reliable
Less maintenance
No soiling
Reduced machine downtimes
Increased productivity
Cost saving
n 0,1...0,2 %
Failure rate
Other
spindle tapes
Habasit
Service life
20
10 50
Services
Belt fabrication
20
Flexproof
Thermofix
W-8
TS-5/HS-5
TC-
TF-
S-range
Thus we can offer the right product for your existing fabrication tools, or meet the
increasing demand for adhesive-free joining systems.
Fabrication ex works
Our state-of-the-art fabrication facilities ensure that your orders are fulfilled on time,
with optimum quality and at the best economic conditions
Custom stamping
Need a belt marked with the proper spare part number and application instructions?
Our custom stamping can take care of that.
Services
General services
Offering a comprehensive range of services is part of Habasits belting solutions approach.
We are committed partners of our customers, and we consider the sharing of knowledge and
providing of support as an essential task. And this we offer:
Consulting and technical support
Habasit offers the best consulting and technical support on the belting market for
fabric based belts and plastic modular belts founded on the experience and
competence acquired in more than 50 years.
POWER-SeleCalc
21
22
Customized services
Designing the future Partner in Design
Habasit believes in partnership. For joint design developments our engineering team
is looking for strong cooperation with the customers engineering team, preferably
at a very early stage. We offer this cooperation to large customers.
Co-design: We work together for success
Testing offer for customer
R &D expertise, laboratory and test equipment are offered for the customers specific
process needs like mechanical endurance testing, influence of customer/process
used chemicals/ingredients or thermal influence behavior on belts.
Belt monitoring
A customized Habasit service that includes maintenance, regular belt monitoring
reports, regular review meetings with the responsible for process/production
at customers site.
Customized service agreements
According to the specific needs of our customers we offer customized services like
inventory, emergency service, belt exchange services or order/re-order management.
23
23
Customer first
Habasit understands that our success depends
on the success of our customers. Thats
why we offer solutions, not just products;
partnership, not just sales. Our innovative
belting solutions are tailored exactly to specific
needs. We guarantee best value for money in
every application. Since its foundation in 1946,
Habasit has proven this understanding of
customer needs for more than 50 years. Thats
why we are the no.1 in belting. Worldwide.
Product range
Habasit offers the largest selection of fabric
and plastic modular belts in the industry.
Our answer to any request is nothing less than
a specific, tailor-made solution.
Innovation/R&D
Habasit is strongly committed to the continuous
development of innovative, value-added
solutions. More than 3% of our staff is dedicated
exclusively to R&D; the annual investment in
this area exceeds 8% of the turnover.
Global network
Facts & figures
Quality
Highest quality standards are found not only in
products, but also in our employees daily work
process. Based on a worldwide TQM approach,
Habasit started very early to implement a quality
system and was certified already in 1987
according to ISO 9001 / EN 29001. In 1996
Habasit was certified according to ISO
9001:1994. Since then we undergo periodically
quality audits performed by an independent
certification body. In the year 2002 we achieved
certification according to the revised standard
ISO 9001:2000.
Founded
Turnover 2003
Sales to market
Employees
Production plants
Affiliated companies
Representatives
Service centers
1946
CHF 418 million
4.2 million m2
more than 2200
12
25
in over 50 countries
over 250 globally
Austria
Habasit GmbH, Wien
Phone: +43 1 690 66
www.habasit.at
India
Habasit-Iakoka Pvt. Ltd., Coimbatore
Phone: +91 422 262 78 79
www.habasitiakoka.com
Russia
Habasit Moscow
Phone: +7 09 59 561 508
www.habasit.ru
Belgium
Habasit Belgium N.V., Zaventem
Phone: +32 2 725 04 30
www.habasit.be
Italy
Habasit Italiana Spa
Customer Care:
Phone: 199 199 333
For int. calls: +39 0438 911444
www.habasit.it
Singapore
Habasit Far East Pte. Ltd.,Singapore
Phone: +65 6862 55 66
www.habasit.com.sg
USA
Habasit Belting Inc., Suwanee,
Georgia, Phone: +1 800 458 6431
www.habasitusa.com
Spain
Habasit Hispanica S.A.,
Barber del Valls
Phone: +34 93 719 19 12
www.habasit.com
Canada
Habasit Canada Ltd., Oakville
Phone: +1 905 827 4131
www.habasit.ca
China
Habasit East Asia Ltd., Hong Kong
Phone: +852 2145 01 50
www.habasit.com/hk
Czech Republic
Habasit Bohemia spol. s.r.o., Brno
Phone: +4205 41 421 651
www.habasit.cz
France
Habasit France S.A., Mulhouse
Phone: +33 389 33 89 03
www.habasit.fr
Germany
Habasit GmbH, Eppertshausen
Phone: +49 6071 969 0
www.habasit.de
Hungary
Habasit Hungria Kft., Esztergom
Phone: +36 33 510 610
www.habasit.hu
Japan
Habasit Nippon Co. Ltd., Yokohama
Phone: +81 45 476 03 71
www.habasit.co.jp
Latvia
Habasit Baltic SIA, Daugavpils
Phone: +371 54 074 88
www.habasit.lv
Netherlands
Habasit Netherlands BV, Nijkerk
Phone: +31 33 24 72 030
www.habasit.nl
Norway
Habasit Norge A/S, Oslo
Phone: +47 22 90 92 80
www.habasit.no
Romania
Habasit Import/Export Romania SRL,
Bucuresti, Phone: +40 21 323 95 65
www.habasit.ro
Sweden
Habasit AB, Hindas
Phone: +46 301 226 00
www.habasit.se
Switzerland
Habasit Schweiz, Reinach
Phone: +41 61 715 15 75
www.habasit.ch
Taiwan
Habasit East Asia (Taiwan) Ltd.
Taipei Hsien
Phone: +886 2 8261 8330
www.habasit.com.tw
Ukraina
Habasit Ukraina, Vinnica
Phone: +38 0432 53 17 35
or +38 0432 53 67 38
www.habasit.ua
Headquarters
Habasit AG
Rmerstrasse 1
CH-4153 Reinach, Switzerland
Phone +41 61 715 15 15
Fax +41 61 715 15 55
E-mail info@habasit.com
www.habasit.com
Registered trademarks
Copyright Habasit AG
Subject to alterations
Printed in Switzerland
Publication data:
2006BRO.TEX-en0304HQR