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17-1
Nomenclature
A
P100
Pe
Pf
C1
C2
d
Pt
q
Q
=
=
=
do
QL
Qg
E
E'
Re
Rey
=
=
E"
ff
fm
fn
S'
S"
t
=
=
=
ftpr
tm
F"
Fpv
T"
Tavg
Tb
gc
hL
Vsg
VsL
HLd
HLe
HLf
Vm
W
XA
=
=
=
IL
YA
Y'
Ze
=
=
(1/ff)1/2
Lm
MW
Nx
Zavg
Ny
NE
NLv
Ngv
Nd
NL
P
P1
P2
=
=
=
=
=
=
=
=
=
Pavg
Pb
Pi
Greek
g
L
n
avg
wa
=
=
=
=
=
=
=
reek
absolute roughness, ft
flowing liquid volume fraction
single phase fluid viscosity, lbm/(ft sec)
single phase fluid viscosity, cp
gas viscosity, cp
liquid viscosity, cp
mixture viscosity for Dukler calculation, cp
single phase fluid density, lb/ft3
average density, lb/ft3 [avg=1/2(in+out)]
air density at 60 F and 14.7 psia, 0.0764 lb/ft3
water density at 60 F and 14.7 psia, 62.4 lb/ft3
gas density, lb/ft3
liquid density, lb/ft3
two phase mixture density for Dukler calculation, lb/ft3
interfacial tension at flowing conditions, dyne/cm
interfacial tension of air and water at 60 F and 14.7 psia, 72.4
dyne/cm
Example 17-1 -- Calculate the pressure drop in a 10-in., Schedule 40 pipe for a flow of 150,000 lb/hr of methane. Temperature is 60 F and
pressure is 750 psia. The compressibility factor is 0.905 (from Fig 23-5).
Application 17-1 -- Calculate the pressure drop in a 10-in., Schedule 40 pipe for a flow of 150,000 lb/hr of methane. Temperature is 60 F and pressure
is 750 psia. The compressibility factor is 0.905 (from Fig 23-5).
Given Data:
Given Data:
Temperature
T
Pressure
P
Compressibility Factor Z
Mass Flow Rate
W
Molecular Weight MWC1
Gas Constant
Nominal Pipe Size
Schedule Number
=
=
=
=
=
60
750
0.905
150000
16.043
=
=
=
10.73
10
40
F
psia
520
lb/hr
150
Mlb/hr
Gas Constant
Nominal Pipe Size
Schedule Number
psia ft3/lbmol R
in
(MW P)/(R T Z)
P100
(C1 C2)/
Temperature
T
Pressure
P
Compressibility Factor Z
Mass Flow Rate
W
Molecular Weight MWC1
R
=
=
=
=
=
60
750
0.905
150000
16.043
=
=
=
10.73
10
40
F
psia
520
lb/hr
150
Mlb/hr
psia ft3/lbmol R
in
(MW P)/(R T Z)
P100
(C1 C2 )/
(MW P)/(R T Z)
2.38
22.5
0.0447
0.422
lb/ft3
2.38
22.5
0.0447
0.422
lb/ft3
C1
C1
C2
P100
Eq 17-31
(22.5 0.0447)/2.38
C2
psi/100 ft
P100
(C1 C2 )/
psi/100 ft
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to , reference to or reliance on the information in thes Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an Operational level of accuracy calculation based on rather broad assumptions (including but not limited to; temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
Application 17-2 -- Calculate the required line size (of Schedule 40 pipe) to give P100 = 1 psi or less when flowing 75,000
lb/hr of methane at 400 psia and 100 F. The compressibility factor is 0.96 (from Fig 23-5 top).
Example 17-2 -- Calculate the required line size (of Schedule 40 pipe) to give P100 = 1 psi or less when flowing 75,000 lb/hr of
methane at 400 psia and 100 F. The compressibility factor is 0.96 (from Fig 23-5 top).
Given Data:
Temperature
T
Pressure
P
Compressibility Factor Z
Mass Flow Rate
W
Molecular Weight MWC1
Gas Constant
Schedule Number
Pressure Drop
P100
100
400
0.96
75000
16.043
F
psia
560
lb/hr
75
Mlb/hr
=
=
<=
10.73
40
1
psia ft3/lbmol R
Temperature
T
Pressure
P
Compressibility Factor Z
Mass Flow Rate
W
Molecular Weight MWC1
Gas Constant
Schedule Number
Pressure Drop
P100
psi
Given Data:
=
=
=
=
=
=
=
=
=
=
100
400
0.96
75000
16.043
F
psia
560
lb/hr
75
Mlb/hr
=
=
<=
10.73
40
1
psia ft3/lbmol R
psi
(MW P)/(R T Z)
P100
(C1 C2)/
(P100 )/C1
(MW P)/(R T Z)
(MW P)/(R T Z)
(C1 C2)/
(P100 )/C1
Eq 17-31
Rearranging,
C2
C2
1.11
5.6
0.20
0.146
0.735
lb/ft3
(1 1.11)/5.6
C1
C2
Use Fig 17-9 to look up Schedule 40 pipe and C2 the sizing factor
1.11
5.6
0.20
lb/ft3
(P100 )/C1
Use Fig 17-9 to look up Schedule 40 pipe and C2 the sizing factor
C1
C2
Eq 17-31
Rearranging,
(5.6 0.146)1.11
in
psi/100 ft
(C1 C2)/
0.146
0.735
in
psi/100 ft
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to , reference to or reliance on the information in thes Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an Operational level of accuracy calculation based on rather broad assumptions (including but not limited to; temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
Example 17-3 -- A vapor-liquid mixture is flowing vertically upward in a pipe having an inside diameter of 8.0
inches. The fluid is a hydrocarbon liquid-hydrocarbon vapor mixture. The liquid density is 52 lb/ft 3 and the vapor
density is 2.0 lb/ft3. The interfacial surface tension is 20 dynes/cm. The liquid volumetric flow rate is 0.17 ft3/sec
and the vapor flow rate is 0.5 ft3/sec measured at actual conditions. What flow regime is to be expected?
Application 17-3 -- A vapor-liquid mixture is flowing vertically upward in a pipe having an inside diameter of
8.0 inches. The fluid is a hydrocarbon liquid-hydrocarbon vapor mixture. The liquid density is 52 lb/ft 3 and the
vapor density is 2.0 lb/ft3. The interfacial surface tension is 20 dynes/cm. The liquid volumetric flow rate is
0.17 ft3/sec and the vapor flow rate is 0.5 ft3/sec measured at acutal conditions. What flow regime is to be
expected?
Given Data:
Given Data:
Caution: do not use horizontal chart for
vertical flow nor use vertical chart for
horizontal flow
52
lb/ft 3
Liquid Density
Gas Density
lb/ft 3
Gas Density
Water Density
62.4
lb/ft 3
Water Density
Air Density
=
=
0.0764
20
lb/ft 3
dynes/cm
Air Density
=
=
0.0764
20
lb/ft3
dynes/cm
72.4
dynes/cm
QL
0.17
ft3/sec
Qg
Inside Diameter
=
=
0.5
8
ft3/sec
in
Liquid Density
Interfacial Tension
Interfacial Tension
0.666666667
ft
To determine Aziz fluid property correction factor for vertical axis Fig 17-16
YA
Eq 17-40
Eq 17-39
( D2)/4
Qg/A
Eq 17-36
QL/A
Eq 17-35
dynes/cm
0.17
ft3/sec
Qg
Inside Diameter
=
=
0.5
8
ft3/sec
in
YA
0.666666667
[( L wa )/(w )]0.25
ft
Eq 17-40
XA
(g / a)0.333 YA
Eq 17-39
Vsg XA
Eq 17-37
VsL YA
Eq 17-38
YA
1.32
XA
( D2)/4
Vsg
Qg/A
Eq 17-36
QL/A
Eq 17-35
Vsg XA
Eq 17-37
VsL
72.4
QL
Nx
VsL
lb/ft3
Vsg
lb/ft3
lb/ft3
To determine Aziz fluid property correction factor for vertical axis Fig 17-16
52
62.4
Nx
VsL YA
YA
[( L wa )/(w )]0.25
1.32
XA
Ny
Eq 17-38
[(2/0.0764)0.333] 1.32
3.91
(g / a)0.333 YA
3.91
( (0.667)2)/4
0.35
ft2
( D2)/4
0.35
ft2
V sg
0.5/0.35
1.43
ft/sec
Vsg
Qg/A
1.43
ft/sec
VsL
0.17/0.35
0.49
ft/sec
VsL
QL/A
0.49
ft/sec
Nx
1.43 3.91
5.60
ft/sec
Nx
Vsg XA
5.60
ft/sec
Ny
0.49 1.32
0.64
ft/sec
Ny
VsL YA
0.64
ft/sec
Use Fig 17-16 and Nx, Ny to determine what flow regime should be expected
(Nx, Ny)
(5.60, 0.64)
Use Fig 17-16 and Nx, Ny to determine what flow regime should be expected
This Flow is in the Slug Flow
Regime
(Nx, Ny)
(5.60, 0.64)
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to , reference to or reliance on the information in thes Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an Operational level of accuracy calculation based on rather broad assumptions (including but not limited to; temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
Example 17-4 -- A pipeline segment with a 6-inch inside diameter, 0.75 miles long, transports a mixture of gas and oil. The pipeline has a gradual upward
slope and rises 100 feet over the 0.75 mile length. The inlet pressure of the pipeline is 400 psia, liquid viscosity is 20 cp, the vapor viscosity is 0.015 cp, and
the interfacial surface tension is 15 dynes/cm. The liquid flow rate is 10 ft3/min and the vapor flow rate is 250 actual ft3/min. The density of the liquid phase is
55 lb/ft3, and the density of the gas phase is 1.3 lb/ft3 at operating conditions. What is the pressure at the downstream end of the line segment, and what is the
liquid inventory of the line?
Application 17-4 -- A pipeline segment with a 6-inch inside diameter, 0.75 miles long, transports a mixture of gas and oil. The pipeline has a gradual upward slope and rises 100
feet over the 0.75 mile length. The inlet pressure of the pipeline is 400 psia, liquid viscosity is 20 cp, the vapor viscosity is 0.015 cp, and the interfacial surface tension is 15
dynes/cm. The liquid flow rate is 10 ft3/min and the vapor flow rate is 250 actual ft3/min. The density of the liquid phase is 55 lb/ft3, and the density of the gas phase is 1.3 lb/ft3 at
operating conditions. What is the pressure at the downstream end of the line segment, and what is the liquid inventory of the line?
Given Data:
Given Data:
Inside Diameter
D
Pipe Length
Lm
Vertical Elevation Rise Ze
Inlet Pressure
P1
Liquid Viscosity
L
Vapor Viscosity
g
=
=
=
=
=
=
=
6
0.75
100
400
20
0.015
15
in
miles
feet
psia
cp
cp
dynes/cm
0.5
ft
Interfacial Tension
Liquid Flow Rate
QL
10
ft3/min
0.1666666667
ft3/sec
Qg
250
ft3/min
4.1666666667
ft3/sec
55
lb/ft 3
Vapor Density
g
Base Absolute Press Pb
=
=
1.3
14.73
lb/ft 3
psia
Liquid Density
L + g (1-)
QL/A
Qg/A
VsL + Vsg
0.1666666667
ft3/sec
4.1666666667
ft3/sec
lb/ft3
1.3
14.73
lb/ft3
psia
QL/(QL+Qg)
L + g (1-)
Eq 17-47
Eq 17-42
QL/A
Eq 17-35
Qg/A
Eq 17-36
VsL + Vsg
Eq 17-46
(124 k Vm d)/n
VsL
Vsg
Eq 17-36
Eq 17-43
Vm
Eq 17-46
Rey
Eq 17-45
Eq 17-45
-0.32
fn
Eq 17-44
-0.32
Eq 17-44
Pf
Eq 17-41
Eq 17-41
[(L HLf)/144] Ze
Eq 17-49
Pt
Pe + Pf
Eq 17-51
P2
P1 - Pt
Eq 17-53
Eq 17-54
10.073 d (L/)0.5
Eq 17-55
Eq 17-56
Pe
Eq 17-49
55
=
=
ft3/min
250
Eq 17-35
10
Qg
Vapor Density
g
Base Absolute Press Pb
Eq 17-42
ft
QL
Eq 17-47
0.5
in
miles
feet
psia
cp
cp
dynes/cm
Eq 17-43
6
0.75
100
400
20
0.015
15
=
=
=
=
=
=
=
Interfacial Tension
Liquid Flow Rate
Liquid Density
Inside Diameter
D
Pipe Length
Lm
Vertical Elevation Rise Ze
Inlet Pressure
P1
Liquid Viscosity
L
Vapor Viscosity
g
Pe + Pf
Eq 17-51
P1 - Pt
Eq 17-53
Eq 17-54
10.073 d (L/)0.5
Eq 17-56
NL
Eq 17-52
Ngv (Nd)0.0277
Nd
Eq 17-55
Ngv
To determine the Pipe Diameter Number
NLv
To determine the Gas Velocity Number
NE
Eq 17-52
Ngv (Nd)0.0277
IL
Eq 17-57
28.8 HLe d2 Lm
Eq 17-57
10/(250 + 10)
0.038
0.784
0.038
cp
QL/(QL+Qg)
0.038
L + g (1-)
0.784
0.038
cp
3.365
lb/ft 3
3.365
( 0.52)/4
0.1963495408
ft2
( D2)/4
0.1963495408
ft2
VsL
0.1667/0.196
0.849
ft/sec
VsL
QL/A
0.849
ft/sec
Vsg
4.1667/0.196
21.22
ft/sec
Vsg
Qg/A
21.22
ft/sec
Vm
0.849 + 21.22
22.07
ft/sec
Vm
VsL + Vsg
22.07
ft/sec
Rey
70514
Mixture Rey
(124 k Vm d)/n
70514
0.12
Fig 17-18
2.044
lb/ft 3
Using Fig 17-18 use Rey and to determine a better estimate for HLd
HLd
k
Using Fig 17-18 use Rey and to determine a better estimate for HLd
HLd
k
lb/ft3
0.12
Fig 17-18
2.044
lb/ft3
Rey
Rey
42824
0.16
Fig 17-18
HLd
lb/ft 3
Rey
(124 k Vm d)/n
42824
1.939
Rey
40635
0.16
Fig 17-18
1.939
lb/ft3
(124 k Vm d)/n
40635
0.16
0.0224
2.59
Fig 17-17
46.75
psi
0.13
Fig 17-19
HLd
Fig 17-18
fn
Use Fig 17-17 to determine ftpr using
ftpr
Pf
Use Fig 17-19 to determine HLf using Vsg
HLf
0.16
0.0224
Fig 17-18
2.59
46.75
Fig 17-17
psi
0.13
Fig 17-19
Pe
4.97
psi
Pe
[(L HLf)/144] Ze
4.97
psi
Pt
46.75 + 4.97
51.71
psi
Pt
Pe + Pf
51.71
psi
NLv
2.276
NLv
2.276
Ngv
56.91
Ngv
56.91
Nd
10.073 6 (55/15)0.5
115.72995908
Nd
10.073 d (L/)0.5
115.72995908
NL
0.152
NL
0.152
NE
0.0444
NE
0.0444
0.14
HLe
Fig 17-20
400-51.71
348.29
psia
108.86
ft3
0.14
Fig 17-20
P1 - Pt
348.29
psia
28.8 HLe d2 Lm
108.86
ft3
IL
The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processor Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to , reference to or reliance on the information in thes Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an Operational level of accuracy calculation based on rather broad assumptions (including but not limited to; temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
LIMITS
For short runs of pipe where pressure drop is less than 10% of total pressure, such as within
plant or battery limits, use the simplified Darcy formula, Eq. 17-31.
C2 factor (Fig. 17-9) is based on clean steel pipe. Internal pipe roughness in old or used pipe can
significantly increase pressure drop.
Calculations of pressure drop due to multiple elevation changes in hilly terrain should use the
sum of the uphill pipe runs. Pressure recovery in downhill sections is mostly ignored by the
various correlations.
such as within