105574-SPC-E-0010 - Ehouse Spec

Turkish Petroleum Overseas Company (TPOC)
Mansuriya Gas Field (100 MMSCFD Modular Surface Facilities)

FEED and PMC services
105574-SPC-E-0010 Rev 0
Specification for Prefabricated
Electrical and Control & Instrumentation Building
HOLDS
Hold No.
Section
Description
Page 2 of 34

105574-SPC-E-0010 Rev 0
TABLE OF CONTENTS
HOLDS .....................................................................................................................................2
TABLE OF CONTENTS .............................................................................................................3
1
GENERAL....................................................................................................................5
1.1
Introduction ..................................................................................................................5
1.2
Scope ...........................................................................................................................6
1.3
Definitions ....................................................................................................................6
1.4
Abbreviations................................................................................................................7
1.5
Resolution of Conflict....................................................................................................8
1.6
Specification Deviation/Concession Control .................................................................9
1.7
Language & Units of Measurement ..............................................................................9
1.8
Health Safety And Environment Requirement...............................................................9
CODES AND STANDARDS.........................................................................................9
2.1.1
British Standard Institute (BSI) ......................................................................................9
2.1.2
Engineering and Equipment Materials Users Association .............................................9
2.1.3
European Standards .....................................................................................................9
2.1.4
National Fire Protection Association ...........................................................................10
2.1.5
International Electrotechnical Commission..................................................................10
2.1.6
International Organization for Standardization ............................................................11
2.1.7
Project Documents......................................................................................................11
SCOPE OF SUPPLY/DESIGN ...................................................................................11
3.1
Service Conditions......................................................................................................11
3.1.1
Seismic Design ...........................................................................................................12
3.2
General Requirement .................................................................................................12
3.3
Design Requirement...................................................................................................14
3.3.1
General.......................................................................................................................14
3.3.2
Equipment Design.......................................................................................................15
3.3.3
Earthing & Lightning Protection...................................................................................16
3.3.4
Building Lighting and Small Power Installations ..........................................................17
3.3.5
Building and interface with PMS and ENMCS .............................................................19
3.3.6
Heating, Ventilation and Air-Conditioning....................................................................19
3.3.7
Fire & Gas Detection and Protection...........................................................................20
3.3.8
Telecommunications & Alarm Systems .......................................................................22
3.3.9
Internal Wiring / Cabling..............................................................................................22

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105574-SPC-E-0010 Rev 0
3.3.10
Safety Equipment and Signage...................................................................................24
3.4
Structural Requirements.............................................................................................24
3.4.1
Structural Design Loading...........................................................................................24
3.4.2
Stability .......................................................................................................................24
3.4.3
Transportation.............................................................................................................25
3.4.4
Lifting ..........................................................................................................................25
3.4.5
Building Structure .......................................................................................................25
3.4.6
Building Roof/Wall.......................................................................................................26
3.4.7
Building Doors ............................................................................................................26
3.4.8
Means of Escape ........................................................................................................27
3.4.9
Substructure/Foundations ...........................................................................................27
3.4.10
Welding.......................................................................................................................27
3.4.11
Workmanship..............................................................................................................29
3.5
Nameplates and Labels..............................................................................................30
3.6
Finish .........................................................................................................................31
3.7
Special Tools & Spares ..............................................................................................31
3.8
Electromagnetic Compatibility ....................................................................................31
3.9
Delivery, Storage and Handling ..................................................................................32
3.10
Warranty.....................................................................................................................32
QUALITY ASSURANCE AND QUALITY CONTROL.................................................32
4.1
Quality Assurance ......................................................................................................32
4.2
Quality Control............................................................................................................32
4.3
Inspection And Testing ...............................................................................................32
4.4
Design Life & Obsolescence.......................................................................................33
DOCUMENT REQUIREMENTS .................................................................................34
Page 4 of 34

GENERAL
1.1
Introduction
105574-SPC-E-0010 Rev 0
Turkish Petroleum Overseas Company (TPOC), Kuwait Energy Company (KEC) and
Korea Gas Corporation (KOGAS) have signed an initial agreement with the Iraqi Oil
Ministry for the Mansuriya Field Development Project. The development plan is to
achieve 100 MMSCFD of dry gas production no later than May 2018 in Phase 1 and
to increase the production capacity to 320 MMSCFD as a part of Phase 2. The
scope of this project is to develop the field for Phase 1 for the full design life of the
project with considerations for future expansion to Phase 2 capacity.
The Mansuriya gas field is located in Diyala governorate approximately 45 km north
of Baquba city in Iraq. This location is about 100 km north-east Baghdad and southwest of Hamrin Lake. The location of the field is provided in Figure 1.1.
Figure 1.1 Mansuriya Field Location
The wellstream production is sour (contains approximately 2.5 mol% H2S and 2.5
mol% CO2) and will require acid gas treatment. The gas will be treated and exported
via pipeline to the new build power station at Mansuriya.
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105574-SPC-E-0010 Rev 0
The FEED will consider the entire development including:
1.2
Infield gathering system from four wellheads to CPF
100 MMSCFD modular surface facilities for the gas plant to be provided by
process package suppliers in skids during EPC, consisting of
o
Inlet separation facilities
Gas processing AGRU, Gas Dehydration, Hydrocarbon Dewpointing,

LPG Recovery, Condensate Stabilisation, Produced Water Treatment,
SRU
Utilities
Dry gas export to Mansuriya Power Station
Condensate export to Naft Khana tie-in to an existing pipeline to Dura

Refinery
Treated Water disposal to evaporation pond
LPG and solid sulphur export via tankers
Raw water intake facilities from the northern bank of Diyala River
Provision of electric power and water to the police camp and temporary camp,
which will be utilised as operators camp for Phase 1.
Roads & Infrastructure
Scope
This specification defines the minimum requirements for the design, project
management, procurement, materials, equipment, furnishings, fabrication, welding,
coating, functional testing, inspection, and delivery of prefabricated electrical
Substation Buildings, Instrument Equipment Rooms, Control Room and Local
Equipment Room.
1.3
Definitions
Following Definitions shall apply for this document
Company
Contractor
EPC Contractor
May
Indicate an optional requirement.
Shall
Indicate a mandatory requirement.
Should
Indicate a strongly recommended requirement.
Include, Includes,
Including
If the word include or includes or including is used in

any document, it shall be taken as having the meaning
including but not limited to and shall not be considered
as creating or inferring any limitation on the description
that follows if other components/equipment are required
Purchaser
EPC Contractor
Supplier
Shall mean any supplier of any goods to the Project in

order to carry out this scope of work.
Page 6 of 34

The Project
1.4
105574-SPC-E-0010 Rev 0
Mansuriya Gas Field (100 MMSCFD Modular Surface

Facilities)
Abbreviations
AC or a.c
Alternating Current
AGRU
Acid Gas Removal Unit
ANSI
American National Standards Institute
BS
British Standards
BSI
British Standards Institute
CENELEC
Comit Europen de Normalisation lectrotechnique

(European Committee for Electrotechnical Standardization,
Brussels
CO2
Carbon Dioxide
CPF
Central Processing Facility
DC or d.c
Direct Current
DCS
Distributed Control System
DPI
Dye Penetration Inspection
ECS
Electrical Control System
EEMUA
Engineering and Equipment Materials Users Association
EMC
Electromagnetic Compatibility
EN
European Norms
ENMCS
Electrical Network Monitoring and Control System
EPC
Engineering, Procurement & Construction
ESD
Emergency Shutdown
F&G
Fire & Gas
FAT
Factory Acceptance Test
FBA
Factory Built Assembly
GA
General Arrangement
H2S
Hydrogen Sulphide
HAZ
Heat Affected Zones
HVAC
Heating Ventilation and Air Conditioning
ICSS
Integrated Control and Safety System
IEC
International Electrotechnical commission
IP
Ingress Protection
ISO
International Organization for Standardization
Page 7 of 34

1.5
105574-SPC-E-0010 Rev 0
LED
Light Emitting Diode
LPG
Liquefied Petroleum Gas
LV
Low Voltage (1000V)
MCP
Manual Call Point
MPI
Magnetic Particle Inspection
MSL /msl
Mean Sea Level
MV
Medium Voltage (>1000V)
NDT
Non-Destructive Testing
NEMA
National Electrical Manufacturers Association
NFPA
National Fire Protection Association
PMS
Power Management System
PSA
Product Sharing Agreement
PVC
Polyvinyl Chloride
QMS
Quality Management System
SAT
Site Acceptance Test
SDRL
Supplier Documentation Requirement List
SI
Systme Internationale d'Units
SRU
Sulphur Recovery Unit
TPOC
Turkish Petroleum Overseas Company
UPS
Uninterruptible Power Supply
VSD
Variable Speed Drive
WM
Weld Metal
XLPE
Cross Linked Polyethylene
Resolution of Conflict
In the event of any conflict between this specification and the Datasheets, or with any
applicable Codes and Standards, EPC Contractor/Supplier shall inform Company
and obtain written clarification or authorization from Company before proceeding with
the work. Normally the most stringent specification shall prevail in case of conflict.
The order of precedence for the document shall be:
Iraqi Local Statutory Codes and Regulations.
Approved Deviations
Purchase Order/Contract
Datasheets
This specification
Project Specifications
Page 8 of 34

1.6
International codes/Standards
Supplier Documentation
105574-SPC-E-0010 Rev 0
Specification Deviation/Concession Control

The Supplier shall identify all deviations to the specifications, codes and standards or
confirm compliance with the Tender Return.
Unless deviations are identified and accepted by the Purchaser during tender stage,
the Supplier shall be deemed to have confirmed to comply with all the listed
specifications, codes and standards.
Deviations or exceptions shall be raised through a Concession Request. Purchaser
will give his resolution/approval in writing. This decision shall be binding on Supplier
without any time/cost impact to Purchaser.
1.7
Language & Units of Measurement

All documentation on this Project shall be in the English language. Unless otherwise
specified, SI units shall be used for the entire project except for piping dimensions
where ANSI standards shall be used.
1.8
Health Safety And Environment Requirement

The Health safety and environment requirement remains the highest priority for all
TPOC projects. The local requirements shall prevail however, the most stringent will
apply. The Supplier shall ensure that the item supplied is designed to operate safely
at the prescribed operating conditions at all stages of operation and shutdown.
CODES AND STANDARDS

The reference documents listed below form an integral part of this Specification.
Unless stipulated otherwise, the applicable version of these documents, including
relevant appendices and supplements, is the latest revision published at the effective
date of the contract.
Design and engineering shall conform, as a minimum requirement, to the current
edition of the following in order of preference:
a. Applicable Iraqi electricity rules and regulations.
b. Applicable International Electro-technical Commission (IEC) Standards
c. Applicable CENELEC Standards
d. Applicable recognized standards and codes (e.g. NEMA, BSI, etc.) where IEC
publications have not yet been issued.
All works shall be done in accordance with the latest edition of the following
International Codes and Standards, as applicable.
2.1.1
British Standard Institute (BSI)

BS 7430
2.1.2
Engineering and Equipment Materials Users Association

EEMUA 101
2.1.3
Code of Practice for Earthing

Lifting points A Design Guide
European Standards
EN 3-7 + A1
Portable fire extinguishers - Part 7: Characteristics, performance

requirements and test methods - AMD: April 30, 2008
Page 9 of 34

2.1.4
EN 3-8
Portable fire extinguishers - Part 8: Additional requirements to EN

3-7 for the construction, resistance to pressure and mechanical
tests for extinguishers with a maximum allowable pressure equal
to or lower than 30 bar
EN 3-9
Portable fire extinguishers - Part 9: Additional requirements to EN

3-7 for pressure resistance of CO2 extinguishers
EN-54-1
Fire detection and fire alarm systems
EN 1993
Eurocode 3 : Design of Steel Structures
EN 10204
Metallic products - Types of inspection documents
EN12094
Fixed fire fighting systems Components for gas extinguishing

systems
EN 14509
Self-supporting double skin metal faced insulating panels
EN 15004
Fixed firefighting systems - Gas extinguishing systems
EN 22553
Welded, Brazed and Soldered Joints - Symbolic Representation

on Drawings
EN ISO 3452
Non-destructive Testing - Penetrant Testing
EN ISO 9934
Non-destructive Testing Magnetic Particle Testing
EN ISO 17640
Non-destructive testing of welds - Ultrasonic testing - Techniques,

testing levels, and assessment
National Fire Protection Association

NFPA 2001
2.1.5
105574-SPC-E-0010 Rev 0
Standard on Clean Agent Fire Extinguishing Systems
International Electrotechnical Commission

IEC 60332
Tests on Electrical Cables Under Fire Conditions
IEC 60309
Plugs, socket-outlets and couplers for industrial purposes
IEC 60417
Graphical symbols for use on equipment
IEC 60445
Basic and safety principles for man-machine interface, marking

and identification - Identification of equipment terminals
Conductor Terminations and Conductors.
IEC 60529
Degrees of protection provided by enclosures (IP Code)
IEC 60598
Luminaires
IEC 60617
Graphical symbols for diagrams
IEC 60662
High pressure sodium vapour lamps
IEC 60715
Dimensions of low-voltage switchgear and controlgear.

Standardized mounting on rails for mechanical support of electrical
devices in switchgear and controlgear installations
IEC 60884
Plugs and socket-outlets for household and similar purposes
IEC 60947
Low voltage switchgear and controlgear
IEC 61000
Electromagnetic compatibility (EMC)
IEC 62305
Protection of Structures Against Lightning
Page 10 of 34

2.1.6
2.1.7
105574-SPC-E-0010 Rev 0
International Organization for Standardization

ISO 9001
Quality Management System Requirements
ISO 17637
Non-destructive testing of welds Visual testing of fusion-welded

joints
Project Documents
105574-BOD-A-0001
Project Basis of Design
105574-BOD-A-0002
Project Design Data
105574-BOD-C-0001
Design Philosophy for Civil and Structural Engineering
105574-BOD-C-0002
Architectural Design Philosophy and Basis of Design for

Buildings
105574-SPC-C-0004
General Specification for Buildings
105574-SPC-C-0006
General Specification & Basis of Design for HVAC
105574-SPC-E-0002
Specification for Transformers
105574-SPC-E-0004
Specification for MV Switchgear
105574-SPC-E-0005
Specification for UPS - AC
105574-SPC-E-0006
Specification for UPS - DC
105574-SPC-E-0011
105574-SPC-E-0009
Specification for LV Switchgear

Electrical Requirement for Packaged Equipment
105574-SPC-L-0002
Plant Painting Specification
105574-PHS-E-0001
Electrical Design Basis & System Operation Philosophy
105574-PHS-E-0002
105574-LIS-C-0001
Protection Design Philosophy

Buildings List
SCOPE OF SUPPLY/DESIGN
This specification covers the requirements for the detailed design, documentation
and supply of the Prefabricated Buildings in scope and the equipment to be installed
within the building, which shall be fully assembled, wired and tested in the factory for
installation at site and shall include the installation of free issue items. This is a
performance specification and covers only those general aspects that are considered
minimum quality and performance required by Company. Detailed and specific data
are contained within the equipment specifications, datasheets, drawings, and other
documents that form part of the Material Requisition.
3.1
Service Conditions
The building and equipment shall be suitable for continuous operation as described in
the Project Basis of Design 105574-BOD-A-0001 & Project Design data 105574BOD-A-0002.
The equipment conforming to this document shall be suitable for transportation in the
conditions stated within the Project Design data 105574-BOD-A-0002.
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105574-SPC-E-0010 Rev 0
The equipment shall have a design life of at least 30 years and a periodic
maintenance interval of no less than 12 months.
The equipment within the building shall be installed in an air conditioned atmosphere
that can maintain an average temperature between 17-25C, but shall be able to
operate in the conditions stated on the datasheet.
The equipment shall be suitable for operation, without deleterious effect, with
variations of voltage and frequencies as follows:
Voltage supply: 11kV, 6.6kV, 3 Phase, 10%
400V, 3 Phase & Neutral or 230V 1 Phase & Neutral, 10%
Frequency: 50Hz, 2%
Reliability of supplied electrical equipment to perform continuously in the service
conditions specified is essential.
3.1.1
Seismic Design
The equipment and foundations shall be in accordance with the Project Design data
105574-BOD-A-0002 & Design Philosophy for Civil and Structural Engineering
105574-BOD-C-0001.
Equipment designated as having a safety critical function shall be designed to
operate continuously without tripping or failure during a seismic event.
Equipment with a non-safety function may trip during the seismic event, but must
remain functional such that it can be immediately started on completion of safety
checks following the event.
The Seismic requirement shall be stated in the datasheet or Material Requisition.
3.2
General Requirement
The Buildings shall be complete, ready for installation, with all equipment and
components furnished, unless specifically excluded herein. The assemblies shall be
suitable for installation outdoors, under the conditions specified in Section 3.1.
Standard designs and models from Suppliers range are preferred, provided they
serve the intended purpose, and can be shown to have at least five years of
successful service in the field.
If a substantial improvement of any or all of the specified requirements expressed or
implied herein is available from Supplier and this improved design offers economic
advantages to Company, this should be offered as an alternative. The Buildings
described in this specification are intended for continuous operation under the
specified ambient conditions, unless indicated otherwise.
It shall be the Suppliers responsibility to furnish all items essential for the safe and
satisfactory operation of the equipment, notwithstanding the inclusion or omission of
it from this specification and associated documents.
The Supplier shall provide all specialized tools, auxiliary equipment, method
statements and details necessary to allow the component buildings to be fully erected
on site, together with final weather proofing.
The Supplier shall state in the tender the anticipated service life of the equipment,
assuming maintenance in accordance with the Suppliers recommendations.
All equipment shall be brand new and of recent manufacture and shall comply with
the latest standards. Used, re-conditioned or equipment that has been held on longterm storage will be rejected.
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105574-SPC-E-0010 Rev 0
The Material Requisition shall identify the equipment that shall be free issued to the
Supplier for installation within the Building (refer Building/Substation Layouts).
The following equipment may be free issued to the Supplier for installation within the
building. (Refer to the Material Requisition for free issued items):
Package control panels
All Control Room equipment including AC UPS and batteries
Telecom Panels
VSD drive cabinets
Trace heating distribution panels
Air Intake Gas / Toxic / Smoke detection sensors
The Material Requisition shall define the Suppliers scope of supply. Typically these
shall include, but not be limited to the following:
MV Switchboards
LV Switchboards
Dry Type Transformers
Oil Filled Transformer (Supplied loose)
Neutral Earthing Resistor for transformers (Supplied loose)
Busducts
DC charger & battery stands (Batteries shall be shipped separately)
Electrical Network Monitoring & Control System (ENMCS) & Power

Management System (PMS)
Installation of free-issued equipment
PMS, DCS, ESD, F&G Marshalling Panels
Internal & external lighting (Normal, Emergency/Escape lighting), including

Distribution boards
Small power outlets, including Distribution boards
Building fire detection and alarm system
Building fire suppression system (when specified)
Portable CO2 fire extinguisher equipment
Interconnecting power and control cabling & Cable support systems (All
cables within the building, cable ladders, supports and cable transits)
Earthing and lightning system
HVAC System with gas detection in air inlet duct (where specified in Material
Requisition).
Bulk materials such as cables, cable supports, light fittings, sockets etc.
associated with internal Building electrical installation
Access stairways, landing platform and handrails for entrance and egress to
and from the building ( Supplied loose)
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105574-SPC-E-0010 Rev 0
Exclusions
The following are excluded from the Suppliers scope:
Foundations and associated civil works
Earthing/ Grounding installations external to the Prefabricated Building
External cabling to or from the Prefabricated Building for supplies and loads
External electrical & instrumentation installation at site (equipment not directly

fixed to the Prefabricated Building)
Site erection (Site supervision only)
On order placement, prior to manufacture, the Supplier shall submit the following
documents as a minimum for each item of equipment and building supplied for
Company approval:
Detailed GA Drawings and Room Layouts
Name/Tag plate lists
Material Lists
Inspection and test plan
Paint specification
Connection/terminal Diagrams
Completed Datasheet
3.3
Design Requirement
3.3.1
General
All components of the equipment shall be rated for the electrical system
characteristics indicated in the requisition or its associated attachments.
Prefabricated Buildings shall be suitable for locating in non-hazardous areas and
shall be factory-built, assembled, self-contained, wired, environmentally-controlled,
skid-mounted, walk-in, fully-tested, secure packages, provided complete with all
equipment, lighting, socket outlets, switches and accessories, HVAC, fire & gas
detectors and alarms, doors, windows, hardware and all other components, devices,
bulk materials, etc. necessary to complete the packages as specified.
The equipment enclosure shall be shipped in as complete a state as possible so
installation work at site may be kept to a minimum, with only a supervisory role being
required. Placing on foundation supports, welding the individual shipping units
together and making good, installation of connections between shipping units,
connection of field installed power and control cabling, torqueing of bolts and setting
to work shall be supervised by the Suppliers representative.
Buildings shall have an overall degree of protection of IP53 with the exception of the
HVAC air intake and exhaust. All openings shall be of a type that withstands the
effects of wind blow, rain and dust. The Supplier shall state in the bid how these
requirements will be met.
The Supplier shall, when developing the Prefabricated Building detailed design, take
full cognisance of the limiting dimensions associated with road/rail transport and
ensure that standard trucking can be used as far as practicable.
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105574-SPC-E-0010 Rev 0
The Supplier shall be responsible for checking and verifying all dimensions of the
equipment and shall confirm in the bid, the layout proposed meets the technical,
operational and functional requirements for the equipment to be installed and its
operational use. Provision shall be made (ducting, clearances, etc.) for the arc
containment design of switchgear.
The internal dimensions of the Building shall allow for the electrical equipment to be
installed with the minimum required clearances for access, maintenance and escape
as per the 105574-PHS-E-0001 Electrical Design Basis & System Operation
Philosophy or layouts drawings attached to the Material Requisition. It will be the
responsibility of the Supplier to develop detail layout drawings based upon drawings
provided in the Material Requisition. Supplier shall ensure that adequate clearance is
provided for safety, operation and maintenance.
At least one switchboard tier of spare floor space shall be allowed for all LV
switchboards or as shown in the layout drawing. At both ends of Medium Voltage
switchboard, one tier of floor shall be allowed. 1500mm clear space shall be provided
to the nearest wall or other equipment.
The design and fabrication of Buildings as single items of equipment is preferred.
Where the Buildings must be built in multiple sections due to transportation
limitations, the section splits shall be such that no equipment line-ups are split. The
sections will be joined in the field. The Supplier shall clearly state the intention to
split a Building and shall provide details, including field assembly and welding details.
If the Building is of split design, each section shall be self-supporting and shall not
distort or sustain damage during shipment or installation. Temporary strengthening
members shall be provided for the structure, roof and/or side without a wall, which
can be removed in the field after Building assembly is completed.
The basic structural design shall be robust enough to transport, lift and install the
Building on raised columns with no structural distortion, and shall be suitable for all
wind, snow and rain loadings stated.
Shipping sections shall have bracing and temporary walls fitted to maintain the
structural integrity and weatherproofing during transportation. Following installation
at site the shipping sections shall be welded or fitted with a permanent weatherproof
seal provided by the Supplier to maintain the integrity of the building over its design
life.
3.3.1.1
Noise Limits
Equipment mounted externally to the Prefabricated Building shall have a maximum
noise limit of 80dbA at 1 metre.
3.3.1.2
Utilities
The Supplier shall identify all external Utilities required and shall provide details of
loads and operational details for the safe and satisfactory operation of the equipment.
3.3.1.3
Proven Equipment Criteria

Where the requirements above prevent the application of the latest technology, the
Supplier may submit a second alternative proposal incorporating the latest
technology features for evaluation by the Company. This alternative proposal shall
specifically identify un-proven features and state their advantages.
3.3.2
Equipment Design
The equipment design for the Prefabricated Building shall be in accordance with the
applicable Code, Standards and Project Specifications referenced in Section 2.0.
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105574-SPC-E-0010 Rev 0
The Prefabricated Building enclosure shall contain equipment identified in Material

Requisition and in the Conceptual Layout Drawing, for example, Dry Type
Transformers, Switchboards, Lighting & Small Power Distribution Boards, ICSS
Panels, AC & DC UPS units with batteries assembled to form a complete Factory
Built Assembly, hereinafter referred to as the FBA.
The Supplier shall be responsible for installing all Free Issue items including interpanel wiring, all cabling within the Building, testing and coordinating with the
Suppliers of the Free Issue Items.
The Supplier shall be responsible for providing documentation for all equipment
installed and cabled.
Batteries shall be shipped separately and installed inside a separate battery room or
battery cabinet within the Building on site.
The Supplier shall be responsible for checking the requirement for battery
rack/cabinet ventilation systems depending on the type and size of battery banks
installed inside the Prefabricated Building.
Where a ventilation system is required for the batteries for the UPS units, it shall
incorporate a duct at the top of the battery cabinets/stands to the outside of the
module sloped such that the natural flow of hydrogen gas is facilitated. Hydrogen
detectors shall be provided in the room if hydrogen could accumulate. The system
shall include 2 fans, 1 duty and 1 standby. Should both fans fail charging of the
batteries shall not be possible. The battery room shall be as a minimum classified for
Zone 1, T3, IIC.
Provision shall be made to protect persons from electrical danger. All parts that are
live when the access doors or covers are open, e.g. connections from busbar
droppers to incoming disconnectors shall be shrouded to IP2X (minimum) and
warning labels provided.
Removal of any covers for cabling shall not expose any live parts. Full segregation
shall be maintained between circuits operating at different voltages. All terminals
operating above 50V shall have clear covers marked with the operating voltage.
Where floor standing equipment is located in a room with a false floor, the equipment
shall be supported on purpose made framework with the floor tiles profiled around the
framework to suit.
Support frames for equipment containing busbars (i.e. switchgear) shall be arranged
to provide a maximum deflection in accordance with the equipment manufacturers
requirements or where this is not stated a maximum of 1mm over 1 m length.
The Building enclosure shall be weather proof, vermin proof and dust tight.
3.3.3
Earthing & Lightning Protection

The Building shall be provided with a suitable earthing system in accordance with BS
7430.
The Building shall be provided with a lightning protection system in accordance with
IEC 62305. The Supplier shall be responsible for undertaking the lightning protection
risk assessment as part of the scope of supply. The Supplier shall use a third party
organisation to undertake the lightning protection risk assessment and detailed
design unless the Supplier can demonstrate the competency of the individual
undertaking the assessment and design on behalf of the Supplier which is required
be submitted to Company for approval prior to undertaking any design work. The risk
assessment and design shall be submitted to Company for approval.
Page 16 of 34

105574-SPC-E-0010 Rev 0
The Building enclosure shall be provided with suitably rated full-length earth bars,
which shall be pre-drilled for future extension and removable end plates provided.
The earth bars shall be provided with two disconnecting links, each suitable for
accepting the termination of a main earthing conductor up to 150mm. Building
equipotential bonding conductors shall be connected to the earth bars. The earth
bars shall be drilled to accommodate all protective conductors.
Two connections will be made between every Distribution Board earth bar and the
Building earth bar.
The neutral star point connection of low-voltage three phase four wire systems shall
be connected directly to earth. The earth cable shall be rated for the maximum
system earth fault current for one second.
All protective conductors shall be connected to the earth bars by brass nuts and
bolts, with flat and spring washers.
An earth termination point shall be provided inside the FBA incomer compartment to
terminate the earth conductor of the supply cable.
When a false floor is provided, a perimeter earth bar shall be installed under the false
floor, which will act as the main Building earth system. In addition, earth bars shall
be provided in the rooms (above false floor), which shall have a minimum of two
earth connections to the perimeter earth.
All equipment and extraneous metalwork, including gland plates, shall be bonded to
the Building earth bar. Specifically this shall include switchboards, and all other major
electrical equipment installed in the Building. Separate flexible earth conductors shall
bond all hinged doors.
External mild steel earth bosses with M12 studs shall be provided at each corner of
the Building suitable for field connection to the plant earth mat and adjacent
structures.
The supplier shall refer to the Electrical Design Basis & System Operation Philosophy
105574-PHS-E-0001 and Electrical Requirement for Packaged Equipment 105574SPC-E-0009 for earth connections and conductor sizes within the building.
All earthing cables shall be green/yellow PVC insulated with stranded copper
conductors. Exterior terminations shall be via gunmetal or phosphor bronze nuts,
bolts, washers, etc.
3.3.4
Building Lighting and Small Power Installations

Lighting levels shall be in accordance with the Electrical Design Basis & System
Operation Philosophy 105574-PHS-E-0001.
Prefabricated Buildings shall be provided with lighting and small power distribution
boards. The Supplier shall be responsible for sizing the distribution boards for the
lightning and small power. 10% spare capacity and ways shall be provided upon
completion of the FBA.
The Main Building Distribution Board for lighting, small power and auxiliary supplies
shall be fed from the LV Switchboard. If the Supplier requires additional distribution
boards to be installed within the FBA, the supplies shall be taken from the Main
Building Distribution Board.
The boards shall have lockable doors and fully shrouded busbars. All exposed live
parts within the boards shall be shrouded to IP2X minimum.
Distribution boards shall be wall mounted and installed at a height of 1500mm to their
centre, above finished floor level.
Page 17 of 34

105574-SPC-E-0010 Rev 0
The Supplier shall complete circuit charts neatly and permanently with the way
number, protective device rating, circuit description and cable size.
3.3.4.1
Interior Lighting
General and equipment room lighting shall be achieved using fluorescent luminaires
operating at 230V, 50Hz, 1 phase and neutral.
Control room lighting design shall be anti-glare and shall provide a suitable working
environment for operator. The lighting installation in the control rooms shall be
designed so that ceiling lighting groups can be switched off independently to suit
operators' needs. Electronic dimmer control shall be provided to adjust the
illumination level smoothly down to 40 % of the specified illumination. The luminaires
shall be situated in such a way that reflection on Visual Display Units, instrument
windows and displays is avoided.
Decorative lighting shall be provided for rooms provided with false ceiling for
aesthetics.
Lighting shall be controlled from surface mounted, metal-faced control switches
located at the entrance door. Where more than 1 main entrance is proposed, two
way switching shall be provided.
Luminaires shall be located to allow safe and convenient re-lamping and cleaning.
Luminaires shall be mounted such that one man can accomplish re-lamping without
special equipment.
Illumination level shall be as per API 540.
3.3.4.2
Exterior Lighting
Wall-mounted luminaires with a wide downward light transmission shall be provided
above each entrance door.
Luminaires shall be high-pressure sodium (SON), 230V, 50Hz, 1 phase and neutral.
Fittings shall be installed on the external skin of the module above each external
door.
Exterior lighting circuits shall be contactor controlled by a photo-electric cell. Plant
lighting circuits shall be designed for automatic switching via photo-electric relays.
Control circuits for photo-electric relays shall be 'fail-safe', i.e., they shall switch the
lights on if a fault occurs in the photo-electric relay. Photo Electric cell shall be
supplied by the building supplier.
3.3.4.3
Emergency Lighting
Fixed emergency lighting shall be installed at strategic points in the installations,
where required for safety reasons. Location and electrical arrangement shall be such
that danger to personnel in the event of a power failure is prevented, and escape
routes are lit.
The emergency lighting system shall consist of a number of standard luminaires of
the normal lighting installation, which shall be fed via circuits having a stand-by
supply from an emergency generator.
30% of normal lighting fixture shall be considered under emergency lighting in
substation building.
In control rooms minimum 50% of the fixture shall be considered under emergency
lighting.
Page 18 of 34

3.3.4.4
105574-SPC-E-0010 Rev 0
Escape Lighting
Escape lighting with battery pack units shall be supplied from the Emergency lighting
distribution board and shall provide a minimum illumination level of 1 lux at floor level
for a minimum period of 90 minutes.
Exit sign lighting for escape within the room(s) shall be supplied from the Essential
lighting distribution board and shall be by fluorescent or LED luminaires. These
luminaires shall be battery backed and shall have sufficient capacity to provide
illumination for a minimum period of 90 minutes.
EXIT shall be written in English and Arabic and shall be mounted 2.2 to 2.5m above
floor level.
All emergency luminaires shall conform to IEC 60598-2-22.
3.3.4.5
Portable Lamps
At least 10 No. torches shall be provided in control rooms. The equipment shall
consist of fixed charging units with sockets and plug-in hand torches suitable for
Zone 1 & Zone 21 use, and be provided with rechargeable batteries. Only batteries
that are certified for a particular torch shall be used.
Battery powered hand lamps shall be installed inside substations and Local
Equipment Room near all entrances. For plant substations they shall be suitable for
Zone 1 & Zone 21 use and provided with wall-mounted bracket-type battery charger.
3.3.4.6
Small Power
Industrial 16A, 230V receptacles shall be provided in the Prefabricated Buildings.
Receptacles shall be placed such that all areas of the Buildings can be reached with
a 5m extension lead with a minimum of 2 receptacles shall be provided in each
module/room.
The 230V service shall be derived from the lighting and small power distribution
board.
All receptacle circuits shall be provided with earth leakage 30mA residual current
devices.
Receptacles shall be in accordance with IEC 60309 or IEC 60884.
3.3.5
Building and interface with PMS and ENMCS

Where specified, the communication with the Power Management System (PMS) and
Electrical Network Monitoring and Control System (ENMCS) shall be in line with the
Specification for Electrical Network Monitoring and Control System (ENMCS) and
Single Line Diagrams included with the Material Requisition.
3.3.6
Heating, Ventilation and Air-Conditioning

The Building shall be air-conditioned to maintain the internal design temperature
between +17C to 25C. An air pressurisation system shall be provided for Building to
provide positive pressure ventilation within the buildings. For full details of the HVAC
requirements refer to the General Specification & Basis of Design for HVAC 105574SPC-C-0006.
The electrical supply for the air conditioning units shall be obtained from the LV
switchboard located within the building.
Filters shall be fitted to limit the ingress of low levels of Hydrogen Sulphide (H2S) into
the building.
Page 19 of 34

3.3.7
Fire & Gas Detection and Protection
3.3.7.1
Building Fire Detection & Monitoring
105574-SPC-E-0010 Rev 0
The buildings shall have independent fire detection and monitoring system in
accordance with EN-54-1. The fire detection and monitoring system shall include
smoke/heat detectors, manual call points, sounder and flashing beacon light. Status
and alarm monitoring shall include repeating a common fault, unconfirmed and
confirmed fire signals to the site F&G system. All F&G signals shall be hardwired.
Fire detection and alarm systems shall include room smoke detectors in both
ceiling/floor voids (if any) and HVAC exhaust.
The Building shall be provided with a Firemans Control Panel located adjacent to the
entrance door to indicate the status of the system, detectors and Fire and Gas
dampers. Fire and Gas dampers shall be reset from this panel.
The buildings fire system shall be designed to interface with the Companys external
F&G system and the building HVAC system and an alarm contact shall be provided
for connection to a central Fire Alarm Panel in the fire station.
Operation of a single smoke detector shall initiate an audible and visual alarm at the
building, and at the main control room, Unconfirmed Fire.
Operation of two smoke detectors shall initiate shutdown of building HVAC and close
Fire & Gas dampers, Confirmed Fire.
The Fire system shall be reset at the Firemans Control Panel.
The buildings shall also be equipped with Manual Call Points (MCP) positioned
adjacent to each building exit of and escape point. MCPs shall be lift flap with
pushbutton type, not break-glass type, to reduce the chance of accidental operation.
MCPs shall be wired to the Building Fire Panel with a common signal repeated to
site F&G System.
3.3.7.2
Building Fire Suppression

When specified in the conceptual layout drawings or within the Material Requisition, a
fire suppression system for the building shall be provided.
The fire suppression system shall be in accordance with NFPA 2001 and where
applicable the system components shall be in accordance with EN 12094.
The fire suppression system shall be initiated automatically with a key-switch manual
override at the main entry to the building. Automatic initiation shall be from the
building fire detection system on confirmation of a fire from a minimum of two
detectors.
An audible and visual alarm (in addition to the building fire alarm) shall provide a
warning to building occupants typically 30 seconds prior to the release of the
suppression system. The time delay shall be settable between 0-30 seconds. The
factory setting shall be 30 seconds with the final setting completed during
commissioning.
The fire suppression system shall be based on inert gas and shall minimise the risk
to personnel and the environment. The suppressant shall be one of the following
systems:
Inergen (IG-541)
IG-55
Page 20 of 34

105574-SPC-E-0010 Rev 0
The Supplier may offer an alternative system with the tender in addition one of the
systems identified above with the tender return including all relevant supporting
documentation if there is a significant benefit which can be demonstrated for
consideration by Company.
A local, manual release shall be provided local to the location of the cylinders.
Cylinder sizes for the suppressant shall be standardised wherever practicable when
multiple buildings are supplied in order to minimise the requirement for spares and
replacement.
An LED indication panel showing the status of the suppression system shall be
provided at the main entry door to the building. The LED panel shall use a traffic light
system to indicate the status of the system as follows:
Green : System Healthy (Safe to Enter)
Red
Amber : System Fault (Safety Precautions to be undertaken prior to entry)
: System Activated (Do Not Enter)
Dry changeover contacts shall be provided for status indication to the site F&G
system.
A 24V relay shall be provided to enable remote initiation from the F&G system. The
logic for the remote operation of the system shall be in accordance with the F&G
cause and effects schedule.
3.3.7.3
External Fire & Gas Detection

For buildings located in the CPF or wellhead sites, HVAC Inlets shall be positioned in
a safe area and as far as possible from any flammable gas hazard. Provision shall be
made to install in the HVAC inlet duct 3 No. toxic gas detectors, 3 No. hydrocarbon
gas detectors and 2 No. smoke detectors free issued by Purchaser. For buildings to
be located in the camp and at the water intake station, only 2 No smoke detectors are
required. These detectors shall be wired to junction box, for onward connection to
Plant F&G System. Inlet ducts shall be long enough to allow closure of the inlet Fire
& Gas damper before significant gas ingress occurs (Typically 5 second volume in
inlet duct). On confirmed smoke or Gas detection at the inlet, the F&G System shall
close the Inlet Gas Damper, and switch the HVAC to recirculation, and signal to the
building fire system which shall close any other Fire & Gas dampers.
3.3.7.4
Damper Control
Fire and gas tight dampers within the building shall be provided to prevent the spread
of fire, smoke and gas vapours and be of the automatic type. Generally dampers
shall be positioned within the building (room side) and therefore be non-hazardous
rated. The dampers shall be quick action closure and electric motor driven open to
reset, and fitted with open and closed limit switches. The dampers shall be spring
close on power failure.
The Gas damper on the air intake shall be directly controlled from the site F&G
System with secondary control from the Building Fire panel. Air intake damper
position switches shall be repeated to the F&G System.
3.3.7.5
Battery Rooms
Battery Rooms shall have
Conventional smoke detection connected to Building Fire system
Hydrogen gas detection, shall be connected to Company F&G System.
Page 21 of 34

3.3.7.6
105574-SPC-E-0010 Rev 0
Equipment within battery rooms shall be supplied to comply with the

Hazardous area classification.
Walls and Floors shall be alkali resistant to protect against spillage
Eye wash facility shall be provided.
Fixed Fire Equipment

CO2 portable fire extinguishers shall be provided in each room of the Building. These
are to be secured in a rack for easy access. The extinguisher shall be securely
restrained in the racks so that they cannot be dislodged.
3.3.8
Telecommunications & Alarm Systems

The Supplier shall provide cable containment, equipment support brackets and
adequate space provision for the following systems.
Site telephones, junction boxes and interface panels.
Public address/site wide alarm system speakers and junction boxes.
Equipment identified within the material requisition as free-issued is excluded from

the items above.
The location of the equipment, junction boxes, panels and cable containment shall be
agreed between the Supplier and Purchaser during detailed design.
A common cable containment system may be provided for the telecommunication,
public address/alarm systems. The containment shall comprise metal trunking and/or
galvanised conduit.
3.3.9
Internal Wiring / Cabling

When stated in the Material Requisition, a false floor shall be provided within the
Building for inter cabling between equipment. Access to the false floor shall be by
removable lift-up floor tiles.
Floor standing equipment shall be supported on purposed made framework with the
floor tiles profiled around the framework to suit.
All power and control cable shall be routed on cable trays within the Prefabricated
Building. Where a false floor is provided, the floor, the cables shall be routed within
the floor void.
Where false floor is stated on the conceptual layout drawings, all cables, to and from
the field, shall enter/exit the Building from the bottom of the Building via cable transit
frames with removable filler blocks that are fire proof/weather proof/vermin proof/dust
tight. Each switchgear cubicle and equipment cabinet shall have a dedicated
removable gland plate for cable entry from the false floor void.
Where there is no false floor, all cables, to and from the field, shall enter/exit the
Building from the bottom of the Building via removable cable gland plates which are
separate to the equipment gland plate and shall be fireproof, weatherproof vermin
proof, dust tight. Each switchgear cubicle and equipment cabinet shall have a
dedicated removable gland plate for cable entry from the Building bottom floor.
Small power and lighting cabling shall be run in heavy-duty industrial grade trunking
and conduit.
3.3.9.1
Cables and Wires

All cables and wires shall be in accordance with the Electrical Design Basis & System
Operation Philosophy 105574-PHS-E-0001.
Page 22 of 34

105574-SPC-E-0010 Rev 0
Minimum conductor sizes shall be 2.5mm for power, lighting, and for control cabling.
LV power and control multi-core cables shall be XLPE insulated, galvanised steel
wire armoured, PVC sheathed, flame retardant to IEC 60332 3 Category-C.
Conduit wiring systems shall only be used indoors and for surface run. Heavy-duty
solid drawn galvanised conduit shall be used for conduit wiring.
Cables and wires in control room shall be low smoke zero halogen type.
3.3.9.2
Cable Transits
Where cable transits are used, these shall be of adequate size to install the cables
required to each item of equipment with 10% spare on completion of the installation.
3.3.9.3
Cables Accessories
Cable glands shall be selected to suit the type of cable used.
Nickel plated brass mechanical compression glands, assembled strictly in
accordance with the manufacturer's instructions, and shall be used to terminate
cables into equipment enclosures.
The Supplier shall select cable glands suitable for each application taking full account
of the relevant standards and the particular location.
Cable glands shall be compatible with the associated cable and they shall maintain
the degree of protection of the equipment enclosures. Glands shall have seals on
both the inner and outer sheaths of the cable.
Electrical continuity between non-current carrying metal parts and the cable armour
and/or metal sheath shall be ensured by the integrity of the gland termination. A
brass earth tag shall be fitted in contact with the gland for connection to an external
earth terminal or in contact with the locknut for an internal earth terminal.
Any unused threaded cable entries shall be plugged with screwed stopper plugs. The
Supplier shall provide any necessary reducers or adapters.
3.3.9.4
Wiring Methods and Terminations

Terminal blocks shall be provided for connection of external wiring and shall be
conveniently located, clearly numbered, and identified. Terminal blocks for power
wiring terminations shall be designed to accommodate compression-type wire lugs.
Other terminal blocks shall be of the screw type designed to accommodate preinsulated crimp-type, ring-tongue wire lugs. A minimum of 10% spare terminal points
shall be provided.
Power cable conductors shall be terminated with a suitable compression lugs,
suitable for size of conductor
Control cables and some of the smaller power cables may be terminated directly in
Weidmller or equivalent terminal blocks.
Any spare conductors shall be terminated (allowing sufficient conductor length to
enable future connection to the furthest terminal) in terminal blocks or at stud
terminals and then connected to earth at each end.
Not more than one conductor shall be connected to one side of a block type terminal.
Proprietary terminal links and an additional terminal shall be employed for common
connections with more than one conductor.
Page 23 of 34

105574-SPC-E-0010 Rev 0
When single core cables are used, they shall be terminated in non-ferrous gland
plates. The cable armour shall only be terminated at one end of the route to prevent
circulating currents in metallic sheaths. Termination methods shall not short this
precaution.
All wiring shall be continuous from terminal to terminal with no splicing. Internal and
external wiring shall be on opposite sides of the terminal strip, with only one wire
connected to each side of the terminal. Where wiring is run through a metal sheet or
barrier, bushings, grommets, mechanical protection shall be provided.
Cables and wiring shall be segregated in accordance with the referenced standards.
Separation barriers shall be provided, as necessary.
3.3.10
Safety Equipment and Signage

The Supplier shall include for occupational safety equipment as applicable to the
service of the building which shall include items such as First Aid Boxes, Fixed and/or
Portable Eyewash Stations.
The Supplier shall include for all health and safety, legislative and general signage for
the building, including the building number with description which shall be mounted
by the main entrance. The exact signage requirement shall be agreed with the
Supplier and Company during the detailed design.
For Electrical Substations, an A1 mounting frame for the substation single line
diagram shall be mounted on the wall of the switchroom.
3.4
Structural Requirements
3.4.1
Structural Design Loading

The Supplier shall, when developing the Prefabricated Building detailed design, take
full cognisance of the limiting dimensions associated with road/rail transport and
ensure that standard trucking can be used as far as practicable.
Designs that minimise the overall dimensions of the building shall be favoured.
However the layout of equipment within the building shall be such that access for
operation and maintenance is not compromised.
Buildings that are not permanently manned and do not contain safety critical
equipment are not required to be blast rated. Therefore, the Buildings need only
designed to resist conventional environmental loadings.
The blast resistant requirements for Buildings including those that are permanently
occupied or contain safety critical equipment shall be stated on the Material
Requisition or Building list 105574-LIS-C-0001.
In addition to the normal dead and live loadings, the pre-fabricated equipment
module structure, anchorages and equipment support/anchorage systems shall be
designed to withstand the minimum loading conditions. Dead, live and environmental
loads (wind & Seismic) shall be applied in accordance with the Design Philosophy for
Civil and Structural Engineering105574-BOD-C-0001.
In addition a minimum of 7.5kN/m live loads are to be applied to the buildings with
the exception of battery rooms which shall be 10kN/m.
3.4.2
Stability
Vertical and Horizontal bracings have to be incorporated into the pre-fabricated
buildings to resist above mentioned loads (wind and seismic).
Page 24 of 34

3.4.3
105574-SPC-E-0010 Rev 0
Transportation
Modules shall be suitable for transportation via the various modes of transport
available.
The maximum transportation limits for standard unit sized Prefabricated Building shall
be as follows:
Length
: 30m
Width
: 4m
Height
: 4m
Weight
: 200 tonnes
The Supplier shall specify the feasible transportation dimensions within the tender.
For land transportation, modules shall be conveyed using modular trailers with
continuous flatbed support under the main transverse beams. Point reactions shall
be assumed for trailer beds taking into account the hard points at spine beam
locations.
3.4.4
Lifting
When designing for crane lift the slinging points shall be selected to accommodate
forces components in one plane only, by use of spreader beams or lifting frames.
Lifting points shall be located at strong points in the structure, with temporary or
permanent bracing added as necessary to provide structural integrity.
3.4.5
Building Structure
The buildings are to be constructed using a fully welded method whereby the external
walls and the frame will act as one single homogenous unit. The building sections
shall be sized to allow for transportation and reassembly at the site in Iraq. The
foundations for the Building will be designed and installed by others.
In general, the Suppliers standard is acceptable for the construction of the package,
assuming it meets with the standards and recommendations noted above, however, it
shall not be less in either materials or fabrication than specified hereafter.
The material of construction must be fire resistant and fixtures & fittings shall be fire
retardant as a minimum.
The external walls/ roof/ floor shall have a fire rating of A60.
Steel used within the structure and/or sub-structure that has direct exposure to the
external environment shall be designed in accordance with the ambient conditions as
specified in Section 3.1 to meet the design life requirement of 30 years.
Provision shall be made for the cable transits/gland boxes and allowance for the
incoming and outgoing cables to pass through the cavity.
The internal walls shall be appropriately finished with decorative panels that can
support the wall mounted equipment as listed in this specification.
On completion of all welding procedures (if any) the container shall become a totally
weather proof unit.
All ventilation grilles, piping and cable entries and exits to the building shall have the
same fire integrity as external walls.
Suitable anchoring points shall be provided within the base structure. Building
holding down bolts shall be provided by the Supplier.
Page 25 of 34

105574-SPC-E-0010 Rev 0
Provision for access to any roof mounted equipment shall be provided by the
Supplier.
Stairways, loading and access platforms and handrails for entrance into the module
shall be provided by others.
3.4.6
Building Roof/Wall
All external wall and roof cladding shall be of solid and robust construction designed
in accordance with the various clauses within this specification. Samples of proposed
cladding materials will be provided by the Supplier for Company approval.
The roof will provide positive drainage with a minimum 1:20 fall.
Joints within the cladding materials and junctions between cladding elements will be
detailed to be fully sealed to meet the environmental requirements of this
specification.
To reduce the effects of fabric heat transmission losses and gain the external walls,
floor and roof shall be thermally insulated. The target thermal transmittance for the
roof wall and floors shall be as follows:
Roof
0.40 W/mK
Walls
0.50 W/mK
Floor
0.50 W/mK
Thermal breaks shall be provided where required to minimise heat loss.

Insulation shall be high density slab type, resin bonded mineral wool (or equivalent)
and shall be non-flammable, non-hydroscopic and shall not support vermin. The
insulated panels shall be in accordance with EN 14509 where applicable.
The external walls shall have a Light Grey (RAL 7035) finish. Walls and roof shall be
finished with a smooth gloss weather proof material.
No roof (top) penetration shall be permitted.
3.4.7
Building Doors
Doors shall be provided with an ISO triangular black on yellow pictogram safety sign
and an information plate identifying the Building.
The Building shall have a personnel door and an equipment door as shown on the
drawing(s).
The equipment door nearest the switchgear shall be 1800 mm wide and shall have a
removable header bar and transom panel able to permit increasing the opening to
3000 mm high for the future addition or removal of equipment. The door opening size
shall be increased if necessary to permit easy passage of the largest equipment item
installed in the Building. A larger door may be supplied instead of a removable panel.
Where a larger door is supplied the Supplier shall take full account of the potential
wind loads and shall provide suitable door restraining devices.
The dimensions of a single door shall be as a minimum 1900 mm high x 800 mm
wide. All doors shall be self-closing and fitted with internal crash bar mechanisms.
Alarm contacts shall be fitted to all doors to detect unauthorised access and shall
give an indication of door open/close status. All doors shall swing a minimum of 105
degree and shall open outward.
Each door shall be pre-assembled into a welded steel frame. The door shall be
positioned in the frame and gasket to provide a positive seal against wind-driven
snow, ice, rain and dust when closed.
Page 26 of 34

105574-SPC-E-0010 Rev 0
Doors shall be of steel, double-wall construction, containing fire-resistant insulation.

Each door shall be of uniform thickness, minimum 45 mm thick, free from warps,
bows, and bulges, and shall have sufficient rigidity to maintain a positive seal when
closed.
External door fixtures shall be stainless steel and door hardware shall consist of
suitable handle, latch and suited locks.
Interior door hardware shall consist of a panic bar assembly designed to override all
locks for emergency egress from the Building.
All handles, screws, hinges, etc. shall be stainless steel.
All door locks shall be opened with one master key. A minimum of four (4) keys shall
be provided with Building.
Access, shall be via suitably positioned external opening doors which when closed
provide a weather proof seal. An airlock shall be provided at the main personnel
access door of each Building where indicated on the conceptual layout drawing.
Where the building comprises an electrical Switchroom, there shall be at least two
doors for personnel access. The doors shall open out of the switchroom towards the
outside of the Building or to a room that does not contain electrical equipment.
3.4.8
Means of Escape
Adequate and appropriate means of escape shall be provided from the Building to
designated safe zones. Escape routes shall be clearly signed, labelled in English and
Arabic language, illuminated and safe unobstructed exit.
3.4.9
Substructure/Foundations
The selection and design of the foundation type shall be carried out by others taking
into consideration the results of the geotechnical report. The Supplier shall state the
permitted differential settlement and required accuracy for levels across the structure.
Grouting and levelling is intended to fix the buildings to the appropriate foundation
and to form a smooth support base. This will be carried out by others on site.
The Supplier shall design and supply all structural holding down bolts required to suit
the design and the Seismic and wind requirements stated in section 3.1.1 and the
Material Requisition.
The Buildings will be supported a minimum 1.5m above surrounding external ground
level to permit access for floor entry cabling. Internal cable distribution will be by
internal raised access floors where specified.
3.4.10
Welding
Welding symbols shall be in accordance with BS EN 22553 or equivalent.
All parts to be welded shall be carefully prepared. Alignment, jigging and welding
sequences shall be such as to minimise distortion and residual stresses.
Butt welds shall be made by at least two passes such that filler metal is deposited
over the whole thickness of the joint.
Prepared weld profiles shall be checked by gauges before welding. All welding shall
be performed in an area protected from rain, wind and airborne dust and sand.
Page 27 of 34

105574-SPC-E-0010 Rev 0
3.4.10.1 Welding Procedures

Written welding procedures shall be prepared and issued for review by Company. All
weld procedures for exposed structures shall be qualified for a minimum design
temperature of 0C, and welding consumables shall be selected to achieve the
required Weld Metal (WM) impact test requirements. The welding procedure
including heat input shall be controlled to ensure matching impact properties in weld
Heat Affected Zones (HAZ). All samples shall be Charpy V-notch impact tested with
minimum acceptance criteria of 27J min (average of three specimens), 20J min
(individual value).
The procedure shall identify material, weld geometry, tolerances, welding process,
pre-heat temperature and welding position to be used.
Welding procedures shall be qualified by procedure qualification and shall be
approved by the Company.
Welding procedure sheets shall be made available to the welder prior to the
commencement of the work and shall be available to the Company on request.
3.4.10.2 Welder Qualifications
Welder testing shall be witnessed and certificates endorsed by the Company.
3.4.10.3 Non-Destructive Testing of Welds
Visual inspection shall be made in accordance with guidance given in ISO 17637 or
equivalent, after completion of all welding over the full length of the weld.
All Non-Destructive Tests (NDTs) shall be performed by personnel qualified to a
recognised national or international standard.
Magnetic Particle Inspection (MPI) shall be in accordance with the recommendations
given in EN ISO 9934.
Dye Penetrant Inspection (DPI) shall
recommendations given in EN ISO 3452.
be
used
in
accordance
with
the
The test results shall be recorded and be available for inspection by the Company.
Where ultrasonic examination is required, it shall be made in accordance with EN
ISO 17640.
The costs of all tests and analysis of any material used shall be borne by the
Supplier. The Supplier shall provide all certificates and test reports on any material
when called for by the Company.
Facilities shall be provided for inspection, at all reasonable times, of all fabrication
shops, workshops or any other area in which materials to be supplied for the project
are being handled.
3.4.10.4 Scope and Frequency of Inspection for Welds
All welds shall be visually inspected along 100% of their length. In addition NDTs
shall be performed on the following:
Fillet welds with throat thickness greater than 10mm shall be MPI tested.
Fillet welds where the connecting material is thicker than 15mm shall be MPI
tested.
Butt welds where the connecting material is 15mm or thinner shall be MPI
tested.
Page 28 of 34

105574-SPC-E-0010 Rev 0
Butt welds where the connection material is thicker than 15mm shall be
ultrasonically tested. Radiography is an acceptable alternative to ultrasonic
inspection of butt welds.
Non Destructive Testing shall be carried out for the first ten identified joints of each
type, having the same basic dimensions, material grade and weld geometry, welded
to the same procedures. Thereafter one in five joints of each butt welded type and
one in ten joints of each fillet-welded type shall be tested.
The acceptance criteria for any welding or remedial welding may be relaxed at the
discretion of Company. This relaxation must be given in writing.
Where field welding is used 100% of all types of weld shall be subjected to NDT. All
field welds shall be MPI/DPI tested as a minimum.
3.4.11
Workmanship
3.4.11.1 Setting-Out
All work shall be fully set out to ensure:
Compliance with dimensions, thickness and heights shown on the drawings.
Minimum cutting.
The following tolerances;

Position (on plan)
5mm
Verticality
5mm
Level
3mm
3.4.11.2 Fabrication Drawings

The Supplier shall submit for approval, shop detail, assembly and erection drawings.
All such drawings shall have the Company's approval signature prior to fabrication of
the works shown thereon.
Company will verify the correct interpretation of his requirements, but will not
necessarily verify the dimensions, or check the strength or practicability of the details.
The Supplier shall be entirely responsible for his drawings including their accuracy
(relative to the Company's drawings), the correctness of detail and proper design of
connections and joints and shall be responsible for any remedial or other works,
which may be required as a result of defects in his drawings.
The Suppliers marking system shall consist of the work package number, his
drawing number and a letter for easy cross-reference of drawings and steelwork
items. Externally sourced items shall be identified by the Supplier in a similar manner.
Packs for levelling up stanchions shall be shown on the shop drawings and the
number of packs provided shall be 25% in excess of the theoretical requirement. The
packs shall be provided by the Supplier. Packs shall not be larger than is necessary
for their purpose, they shall be sawn and not sheared or flame cut and they shall not
protrude from the stanchion base plate.
3.4.11.3 Inspection and Testing
Supplier shall record all testing of materials, weld equipment, welding consumables,
weld inspections, dimensional checks, surface checks, protective treatment
inspections etc.
Inspection and witnessed tests shall be detailed in the Inspection Data Sheet, which
forms part of the requisition.
Page 29 of 34

105574-SPC-E-0010 Rev 0
The materials shall be inspected and witnessed tested by Company or nominated

representative at the manufacturers workshop.
Section 4 (Quality Assurance and Quality Control) of the applicable equipment
specification shall be referred to for the inspecting, testing and witnessing
requirements of individual items of equipment installed within the building.
Prior to accepting structural steel the Supplier shall furnish test results for all
mechanical properties to Company for approval.
3.4.11.4 Proprietary Items
All proprietary items shall be used in accordance with the manufacturer's
recommendations and instructions.
3.4.11.5 Holes
All matching holes for fasteners or pins shall align with each other so that fasteners
can be inserted without undue force through the assembled items in a direction at
right angles to the faces in contact. Drifts may be used but holes shall not be
distorted, nor cause distortion to the final assembly.
3.4.11.6 Assembly
All components shall be assembled within the tolerances specified in BS EN 1993 or
equivalent and in a manner such that they are not bent, twisted or otherwise
damaged.
Components shall be checked for dimensional accuracy and conformity to drawings.
Fabricated components, which are stored prior to being transported, shall be stacked
clear of the ground and arranged so that water cannot accumulate. They shall be
kept clean and supported in such a manner as to avoid permanent distortion.
Individual components shall be stacked and marked in such a way as to ensure that
they can be easily identified.
3.5
Nameplates and Labels

Nameplates shall be machine engraved stainless steel in English language. Labels
shall be attached with stainless steel rivets or screws.
Nameplates shall be fitted at each equipment assembly and shall include the
following:
Name of the Supplier, and year of manufacture
Building Number and Title at each entrance
EPC Contractors order number.
All Nameplates shall have black lettering on a white background.

The Supplier shall provide all Safety Signage required. Safety signage shall be as
required by national legislation in Iraq but shall generally be as follows:
Danger/Prohibited
Pictogram/Lettering
Warning Yellow Background, Black Pictogram/Lettering
Safety/Exit/Escape Green Background, White Pictogram/Lettering
Mandatory Blue Background, White Pictogram/Lettering
Fire Fighting Equipment Red Background, White Pictogram/Lettering
White
Background,
Page 30 of 34
Red
Border,
Black

105574-SPC-E-0010 Rev 0
A Nameplate and Signage Schedule shall be submitted to Company for Approval.

The schedule shall show signage, colours, dimensions and location where these will
be used inside and outside the Prefabricated Building.
Equipment specifications shall be referred to for the nameplates to be provided for
the individual items of equipment installed within the building.
3.6
Finish
The Suppliers standard finish will be acceptable subject to the following minimum
standards:
Components degreased, sprayed with a zinc phosphate primer and

passivized.
Electrostatically applied polyester powder coating to an average dry film

thickness of 75 microns.
Finish colour shall be RAL 7035, Light Grey.
The Supplier shall submit details of the paint finish with the bid.
Precautions shall be taken to ensure protection from corrosion due to direct contact
between dissimilar metals, in particular, stainless steel and mild steel. Where such
an interface cannot be avoided it shall be the responsibility of the Supplier to provide
an insulating membrane across the full area of contact. The membrane shall
comprise 2mm thick neoprene and shall extend 5mm beyond the contact area on all
sides. An earth strap shall be applied across the joint.
The Supplier shall supply 2.5 litres field touch-up paint for each type and colour used
to repair any damage incurred during installation.
3.7
Special Tools & Spares

A complete set of accessories, including special tools, shall be provided for
operating, maintaining the Prefabricated Building. The Supplier shall provide a list of
accessories and special tools, separately priced, with his quotation. The accessories
shall be individually labelled and housed in a separate, externally labelled, wall
mounted lockable cabinet for each unit.
Installation and commissioning spare parts for all equipment supplied shall be
included as part of the equipment scope of supply.
Equipment installation, Operation and Maintenance Manuals shall include a list of
special tools for equipment maintenance and instructions on how to use them.
The Supplier shall include in his bid the recommended spare parts as detailed below:
3.8
Itemised recommended spare parts list for start-up and commissioning

showing part nos. and quantities.
Itemised recommended spare parts list for operation / maintenance for the
duration of two years of operation showing part nos. and quantities.
Electromagnetic Compatibility
In order to comply with the requirements of IEC 61000 all electrical equipment shall
meet the current applicable levels of emission and immunity. All applicable
equipment shall be designed so that the Electromagnetic disturbance it generates
does not exceed a level allowing telecommunications equipment and other relevant
apparatus to operate as intended.
Page 31 of 34

105574-SPC-E-0010 Rev 0
The design of equipment shall be of an adequate standard to maintain its

performance during its operational life in its installed environment.
3.9
Delivery, Storage and Handling

Preparation for shipment shall be made after all shop testing and inspection of the
material
has been successfully accomplished and Company has approved the
same. All threaded external surfaces subject to atmospheric corrosion during
shipment shall be coated with suitable rust preventative. All openings shall be
protected to prevent entry of foreign material.
Each shipping package shall have a separate packing slip & shall be equipped with
lifting facilities so that it can be easily unloaded and handled properly. The equipment
shall be packed, crated and rigidly braced to protect it from the weather and from
damage during shipment, transportation on site roads and outdoor storage. Supplier
shall quote for commissioning spares and two years operational spares.
Where space heaters are required to be energised during the storage period, these
shall be wired to a terminal box and accessed through a removable cover for
temporary connection at site.
3.10
Warranty
The Supplier shall warrant all materials and services supplied under the Purchase
Order/Contract against any defect for a minimum of 12 months after commissioning,
or 24 months from the date of delivery to site, whichever is the longer period, or for
the period stipulated in the Purchase Order/Contract.
Should any item be found defective, the Supplier shall be responsible for all costs
associated with restoring the equipment to the standard specified in the Purchase
Order/Contract.
The Supplier shall undertake to carry out the repair or replacement in an expeditious
manner.
The terms and conditions of the warranty shall be additional to any other
requirements specified in the Purchase Order/Contract.
QUALITY ASSURANCE AND QUALITY CONTROL
4.1
Quality Assurance
The Supplier shall maintain a Company approved effective Quality Management
System (QMS) that complies with project requirements and ISO-9001 standard
requirements. Material certification shall be type 3.2 EN 10204.
4.2
Quality Control
The Supplier shall maintain an effective quality system that complies with project
requirements as well as those of ISO 9001.
4.3
Inspection And Testing

Supplier shall submit the Preliminary Quality Control Plan in his offer and the same
shall be firmed up within 2 weeks from the placement of order.
All tests shall be subject to inspection and approval by Company or any third party
inspection agency appointed by Company. All test certificates produced by the
Supplier shall be approved by Company or any third party inspection agency
appointed by Company.
The Supplier shall submit FAT procedure a minimum of 4 weeks prior to FAT for
Company review and acceptance.
Page 32 of 34

105574-SPC-E-0010 Rev 0
Calibration certificates shall be made available for all test equipment used for testing
and the certificates shall be included to the test reports.
Company or his authorized representative shall have access to the Suppliers works
at all reasonable times to determine or assess compliance with the provision of this
specification or to witness the Supplier's inspection and tests.
Tests and inspections shall be carried out at the Suppliers works on the completed
Prefabricated Building and witnessed by Company and/or his appointed
representatives.
Test should include as a minimum the following for factory assembled Prefabricated
Buildings:
Insulation Resistance Test
Function test of all circuits wired by Supplier
Check Measurement of Dimensions for Conformity with Drawings
Visual Check of Workmanship, and Finish
Operation Tests for HVAC System
Operation Tests for Building Fire Alarm System
Illumination Level Test
Ingress Protection Test
Before final inspection by the Company the Supplier shall confirm satisfactory
completion of all routine tests and shop inspection with fully detailed records. The
inspection data shall include the name, signature and date of the Suppliers and,
where applicable, Companys representative.
Tests shall be performed under electrical conditions equivalent to those specified for
the site, unless alternative conditions have been submitted with the quotation and
approved by the Company. Test results shall be extrapolated to allow for the
specified site environmental conditions.
Company shall have the right to request any additional tests that are deemed
necessary to prove that the Building & its constituent equipment conforms to the
specification.
The Supplier shall provide the original and a copy of the inspection and test sheets,
together with any supportive documentation required in the relevant standards, along
with a list of variances from standards / specified requirements as applicable (in the
absence of which the Company shall consider it as full conformity) to Company within
five working days of the tests being carried out.
On satisfactory completion of the tests and before despatch, the Supplier shall submit
copies of the test certificates for approval. The equipment shall not be despatched
until the Companys representative has approved the test certificates.
4.4
Design Life & Obsolescence

Facilities are typically designed with an expected design life of 20 years. The
equipment design shall therefore take into account this requirement and the
equipment may require to be upgraded during the design life of the facilities in
particular for any electronic and software components.
The design will include provisions to allow an upgrade of the equipment to be
performed with minimal disturbance to the plant operating system.
Page 33 of 34

105574-SPC-E-0010 Rev 0
At the tender stage, the Supplier shall detail his lifecycle management strategy
focusing on product obsolescence, support options and further migration alternatives.
The lifecycle/obsolescence management plan and associated cost shall be part of
the tender process evaluation.
The Supplier shall complete an inventory of all provided equipment matching to
different lifecycles phases, including all Sub-Suppliers equipment.
The Supplier shall guarantee that:
a) All components shall remain in the active products range (i.e. supporting
developments and releases) over a period of at least 10 years after the SAT.
b) An announcement to Company is provided 5 years prior the end of the
commercial phase
c) All components shall be fully supported and available (with an upgrade when
required) over a period of at least 20 years after the SAT.
d) Maintenance services including availability of engineering services shall be
available to support the equipment during the plant life time.
5
DOCUMENT REQUIREMENTS
Supplier shall provide the documentation detailed in the Supplier Documentation
Requirement List (SDRL) and the Supplier Documentation Descriptions as listed in
the Requisition. Supplier shall furnish the following Details/Documents as minimum:
General arrangement showing plan, front and elevation views of the Building,
required clearances for opening doors and equipment removal, foundation
fixing arrangement, weight of each shipping section.
Schematic diagrams.
Connection termination diagrams for all interface cabling.
Equipment list of all components.
Structural design calculations.
HVAC design drawings including general arrangement drawings, ducting &

instrument diagrams and calculations.
Installation Operation and Maintenance instructions.
Page 34 of 34

105574-SPC-E-0010 - Ehouse Spec

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Turkish Petroleum Overseas Company (TPOC)

Mansuriya Gas Field (100 MMSCFD Modular Surface Facilities)

Turkish Petroleum Overseas Company (TPOC)

Specification Deviation/Concession Control .................................................................9

Language & Units of Measurement ..............................................................................9

Health Safety And Environment Requirement...............................................................9

CODES AND STANDARDS.........................................................................................9

British Standard Institute (BSI) ......................................................................................9

Engineering and Equipment Materials Users Association .............................................9

European Standards .....................................................................................................9

National Fire Protection Association ...........................................................................10

International Electrotechnical Commission..................................................................10

International Organization for Standardization ............................................................11

SCOPE OF SUPPLY/DESIGN ...................................................................................11

Seismic Design ...........................................................................................................12

General Requirement .................................................................................................12

Earthing & Lightning Protection...................................................................................16

Building Lighting and Small Power Installations ..........................................................17

Building and interface with PMS and ENMCS .............................................................19

Heating, Ventilation and Air-Conditioning....................................................................19

Fire & Gas Detection and Protection...........................................................................20

Telecommunications & Alarm Systems .......................................................................22

Internal Wiring / Cabling..............................................................................................22

Turkish Petroleum Overseas Company (TPOC)

Safety Equipment and Signage...................................................................................24

Structural Design Loading...........................................................................................24

Building Structure .......................................................................................................25

Building Doors ............................................................................................................26

Means of Escape ........................................................................................................27

Nameplates and Labels..............................................................................................30

Special Tools & Spares ..............................................................................................31

Electromagnetic Compatibility ....................................................................................31

Delivery, Storage and Handling ..................................................................................32

QUALITY ASSURANCE AND QUALITY CONTROL.................................................32

Quality Assurance ......................................................................................................32

Inspection And Testing ...............................................................................................32

Design Life & Obsolescence.......................................................................................33

DOCUMENT REQUIREMENTS .................................................................................34

Turkish Petroleum Overseas Company (TPOC)

Turkish Petroleum Overseas Company (TPOC)

The FEED will consider the entire development including:

Infield gathering system from four wellheads to CPF

Inlet separation facilities

Gas processing AGRU, Gas Dehydration, Hydrocarbon Dewpointing,

Dry gas export to Mansuriya Power Station

Condensate export to Naft Khana tie-in to an existing pipeline to Dura

Treated Water disposal to evaporation pond

LPG and solid sulphur export via tankers

Roads & Infrastructure

Turkish Petroleum Overseas Company (TPOC)

Indicate an optional requirement.

Indicate a mandatory requirement.

Indicate a strongly recommended requirement.

If the word include or includes or including is used in

Shall mean any supplier of any goods to the Project in

Turkish Petroleum Overseas Company (TPOC)

Mansuriya Gas Field (100 MMSCFD Modular Surface

Acid Gas Removal Unit

American National Standards Institute

British Standards Institute

Comit Europen de Normalisation lectrotechnique

Central Processing Facility