Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products
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This Book contains 11 Modules of Good Manufacturing Practices (GMP) for Pharmaceutical Products which will be very useful to the persons working in Pharmaceutical Industry and this can be used as a cGMP Training modules in Pharmaceutical Companies which is a basic training requirement for every employee. The Modules are Module-1 Plant Premises Module-2 Plant Equipment's Module-3 Plant Production Module-4 Plant Personnel Module-5 Plant Training, Documentation and Personnel Hygiene Module-6 Plant Quality Control Module-7 Qualification and Validation Module-8 Pharmaceutical QMS Module-9 Plant Self-Inspection and Audit Module-10 Plant Complaints and Product recall Module-11 Plant Contract Manufacturing and Contract Analysis
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Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products - Chandrasekhar Panda
Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products
Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products
BY
Chandrasekhar Panda
pencil-logo
ISBN 9789354583049
© Chandrasekhar Panda 2021
Published in India 2021 by Pencil
A brand of
One Point Six Technologies Pvt. Ltd.
123, Building J2, Shram Seva Premises,
Wadala Truck Terminal, Wadala (E)
Mumbai 400037, Maharashtra, INDIA
E connect@thepencilapp.com
W www.thepencilapp.com
All rights reserved worldwide
No part of this publication may be reproduced, stored in or introduced into a retrieval system, or transmitted, in any form, or by any means (electronic, mechanical, photocopying, recording or otherwise), without the prior written permission of the Publisher. Any person who commits an unauthorized act in relation to this publication can be liable to criminal prosecution and civil claims for damages.
DISCLAIMER: The opinions expressed in this book are those of the authors and do not purport to reflect the views of the Publisher.
Author biography
The author of this Topic is Chandrasekhar panda who is having more than 14 years of Experience in Pharmaceutical Quality Assurance department and he has worked in Pharma Companies like Cipla, USV & Aurobindo Pharma Limited.
Contents
Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products
Good Manufacturing Practices (GMP) Modules for Pharmaceutical Products
What is Good Manufacturing practices (GMP) :
Good manufacturing practice (GMP) is a system for ensuring that products are consistently produced and controlled according to quality standards. It is designed to minimize the risks involved in any pharmaceutical production that cannot be eliminated through testing the final product.
The main risks are:
Unexpected contamination of products, causing damage to health or even death; incorrect labels on containers, which could mean that patients receive the wrong medicine; insufficient or too much active ingredient, resulting in ineffective treatment or adverse effects.
GMP covers all aspects of production; from the starting materials, premises and equipment to the training and personal hygiene of staff. Detailed, written procedures are essential for each process that could affect the quality of the finished product. There must be systems to provide documented proof that correct procedures are consistently followed at each step in the manufacturing process - every time a product is made.
What is Current Good Manufacturing practices (cGMP) :
The letter c
stands for current,
reminding manufacturers that they must employ technologies and systems that are up-to-date in order to comply with the regulation.
Can Manufacturers afford to implement GMP:
Yes. Making poor quality products does not save money. In the long run, it is more expensive finding mistakes after they have been made than preventing them in the first place. GMP is designed to ensure that mistakes do not occur. Implementation of GMP is an investment in good quality medicines. This will improve the health of the individual patient and the community, as well as benefiting the pharmaceutical industry and health professionals. Making and distributing poor quality medicines leads to loss of credibility for everyone: both public and private health care and the manufacturer.
There are various Modules of GMP which are required for Pharmaceutical products which includes GMP for plant premises, Equipment's, Production, Training, personnel Hygiene, Qualification & Validation, Quality Management system, Self-Inspection, quality audits and suppliers’ audit, Personnel, Quality Control, and Complaints & Recall.
Module-1 Pharmaceutical Plant Premises Requirement as Per GMP
Below given details are the GMP requirements for the Pharmaceutical Plant premises or campus and Premises or campus must be located, designed, constructed, adapted and maintained to afford the Operations to be carried out.
General Requirements :
The layout and design of premises must aim to minimize the risk of errors and permit effective cleaning and maintenance in order to avoid cross contamination, build-up of dust or dirt, and in general, any adverse effect on the quality of products.
Where dust is generated (e.g. during sifting, weighing, mixing and processing operations, or packaging of powder), measures should be taken to avoid cross-contamination and facilitate cleaning.
Premises used for the manufacture of finished products should be suitably designed and constructed to facilitate good sanitation.
Premises should be carefully maintained, and it should be ensured that repair and maintenance operations do not present any hazard to the quality of products.
Premises should be cleaned and, where applicable, disinfected according to detailed written procedures and records should be maintained.
Electrical supply, lighting, temperature, humidity and ventilation should be appropriate and such that they do not adversely affect, directly or indirectly, either the pharmaceutical products during their manufacture and storage, or the accurate functioning of equipment.
Premises should be designed and equipped so as to afford maximum protection against the entry of insects, birds or other animals. There should be a procedure for rodent and pest control. Premises should be designed to ensure the logical flow of materials and personnel movement.
Additional Areas :
Rest and refreshment rooms should be separate from manufacturing and control areas.
Facilities for changing and storing clothes and for washing and toilet purposes should be easily accessible and appropriate for the number of users and Toilets should not communicate directly with production or storage areas.
Maintenance workshops should if possible be separated from production areas. Whenever parts and tools