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EXECUTIVE SUMMARY............................................................................................................ 2
1.
2.
INTRODUCTION............................................................................................................. 3
1.1
1.2
Methodology........................................................................................................4
1.3
Company Description..........................................................................................4
1.4
Legal Environment...............................................................................................6
Description.......................................................................................................... 8
2.2
3. HAZARD IDENTIFICATION...............................................................................................15
4.
3.1
Physical Hazards...............................................................................................15
3.2
Health Hazards..................................................................................................18
3.4
RISK ASSESSMENT....................................................................................................21
4.1
4.2
Legal References..............................................................................................23
4.3
4.4
5.
CONCLUSIONS............................................................................................................ 29
6.
RECOMMENDATIONS.................................................................................................29
7.
ACTION PLAN.............................................................................................................. 33
8.
7.1
Management System.........................................................................................33
7.2
REFERENCES/ BIBILIOGRAPHY...............................................................................44
EXECUTIVE SUMMARY
Occupational safety and health is beneficial for business as well as being a legal and social
obligation. Companies appreciate that preventing people from being harmed or made ill through
work, is also an essential part of a successful business. Every company can enjoy significant
benefits by investing in health and Safety. Simple improvements can increase competitiveness,
profitability and the motivation of employees. The implementation of a health and management
system provides an effective framework to prevent or minimize accidents and ill health.
This study was intended to assist in the decision-making, planning and implementation of the
construction projects, by minimizing the risks to employees and everyone associated with the
activities. Thereby, improving the cost effectiveness, reducing the indirect costs due to business
interruptions and improve employee relationship and public faith/ trust. The study was carried
out in accordance with the Health & Safety at Work Regulations 1974 and the derived statutes
and ACoPs.
The health & safety Management system of the company is modeled on HSG 65 with few
elements not considered which could have direct implications on the health and safety
programmes. Detailed gap analyses are conducted to identify the drawbacks and are prioritized
according to the criticality of the gap. Important gaps are summarized as:1. Lack of visible leadership from the top management which could lead to collapse of the
whole management system and lack of key person responsible to develop, implement and
monitor the management system.
2. Lack of competent persons to handle Health& Safety affairs and Inadequate training and
resources to manage risks at site.
All relevant hazards arising from the company activities have been identified. Two most
significant hazards has been selected and a detailed risk assessment was carried out to
identify residual risks and recommend mitigation measures to conform to the principles of As
Low As Reasonably Practicable (ALARP). Recommendations are made by reference to best
industry practice, economic, technical and health & Safety considerations. HSE assurance is
provided by identifying and managing risks, according to the principles of risk tolerance, risk
reduction and continuous performance improvement. The ALARP control principle is achieved
when additional measures which could be taken to reduce the residual risk are no longer
deemed to be practical or cost-effective i.e. ensuring that risks that cannot be eliminated are
reduced to ALARP. This study is applying the ALARP principle to ensure that risks to life, asset,
reputation and the environment are reduced and controlled to optimum levels.
Critical ALARP controls for identified hazards can be summarized as:1. Proper design and planning of load bearing scaffolds and selection and provision of training
for competent trained scaffolders who should engage in erection, dismantling, modification
and inspection of scaffolds.
2. Introducing low noise purchasing policy, re-designing the layout of site, monitoring of noise
levels frequently and reduce exposure of persons by proper job rotation and scheduling.
3. Training, instruction and supervision to all affected personnel.
All recommendations are followed with an action plan with assigned responsible persons and
target dates to complete. Approximate costing has been projected in the action plan. This
action plan will be updated to reflect that all actions are closed and the risks have been reduced
to and As Low as Reasonably Practicable (ALARP) principle.
2
1.
INTRODUCTION
Most people would agree that poor working conditions of any type have the potential to affect
workers health and safety. It would also be agreed that our aim should be to eliminate or at
least minimize the risk of accident or injury; and to protect workers from the ill-health caused by
their working conditions.
There is no doubt that construction is one of the most dangerous industries in Europe (1) . Every
year dozens of people die on site; several thousands get injured or develop work-related health
problems. Construction projects are complex and always unique, where risks can arise from a
number of different sources some controllable, some not. Assessing sources of risk at the
earliest opportunity enables controllable risk factors to be allocated to the areas of responsibility
so that those responsible can take appropriate measures to eliminate or minimize them. The
risk factors and sources can be broadly due to failure in managing the risks and a system not
directed and committed to control by inadequate design, planning, coordination, communication
and measurement, unrealistic expectations, poorly defined method of work, delay in decision
making, not having a common goal, requiring the project to be constructed too quickly and
defect free, yet at minimal cost, incompetence of staff and the external factors that influence the
site activities and those which were not identified and not in control of. Therefore, improving
health and safety on construction sites plays a key role in companys daily work and is an
ongoing process. The employers need to comply with the existing health and safety
regulations, and the workers need to know their rights. Every worker also needs to have a good
grasp of major workplace dangers so they can contribute to a better protection.
This case study provides an assessment of the companys health & safety management
system including risk management and existing control. This study is a demonstration of how
company can achieve health & safety objectives and how the statutes and standards can be
met in a methodical and auditable manner. The completed case study provides a primary
reference document for improvement on all information relevant to the safety and health of
personnel, and resources for the company.
1.1
It is important to develop safer working methods that also allow work to be done quicker and
with fewer people, reduced rates of accidents, incidents and ill health with examples of
sickness absence being halved, and maximising levels of recruitment, motivation and retention
of skilled staff and also achieving significant financial savings for good performers and penalties
for poor performers.
Therefore, the primary objective of this Health & Safety case study is to demonstrate to
company top management that essential significant measuring of their management system is
undertaken and gaps are identified along with the associated risks and ensure that additional
controls are identified, in place, or planned to be put in place such that the risks arising from the
construction activities are both tolerable and As Low As Reasonably Practicable (ALARP).
(1) The State of Occupational Safety and Health in the European Union Pilot study, 2000. European
Agency for Safety and Health at Work, ISBN 92-828-9272-7.
1.3
Company Description
The company is a medium sized limited liability contracting company registered in 2006 in
Emirates of Abu Dhabi, United Arab Emirates (UAE) as a joint venture between UAE based
contracting company and a company of United Kingdom that was established in 2005.
Company employs locally 200 manpower expertise in all aspects of contracting including civil
engineering, water pipeline construction, mechanical and electrical installations, and services to
the electromechanical industry including testing, maintenance and operational work which fully
supported by computer aided design facilities computerized project monitoring, accounting, and
cost control systems. The clients for the current jobs are leading Real Estate Development
Company of UAE. The main projects currently undertaken are as follows.
1. Construction of 10 residential and commercial buildings of up to three levels each in one
plot.
2. Water pipeline networks within the area and associated activities.
3. Operation & maintenance of water networks and pumping stations
The company has been certified for conforming to ISO: 9001: 2000 standards and has a HSE
Management system developed based on OSHAS 18000 guidelines and HSG 65. The
company is headed by a board of directors and the branch is being managed by General
Manager- Middle East Operations. The GM, Middle East is functionally responsible for all
aspects related to the companys operations in UAE and reports to the Managing Director
based in Dartford (UK) office. The branch company is organized into a Projects department,
Tendering department, Quantity surveying, Procurement department and Human resources/
Administration department.
Each project is managed by the Project Manager who has a team of Project Engineers,
designers, site engineers, foremen and leader men. One HSE Engineer has been appointed to
manage and monitor the implementation of the Health & Safety management system during the
company operations. The majorities of labor forces are from India, Pakistan and Bangladesh
and mostly are unskilled. Company holds major equipment and earth moving plants like
excavators, bull dozers, land scrapers, back hoes, piling rigs etc, lifting equipments like mobile
cranes of various capacities and machineries like generators, compressors etc. A typical project
is executed in the following phases:1. Site mobilization and establishment
2. Surveying, testing and soil investigations
3. Substructure/ Excavations & re-inforcements
4. Piling and foundations
5. Structural steel erection
6. Concrete frame construction
7. Pre-cast floors and panels
8. External claddings and roofing
9. Finishes Plastering/ screeding & floor finishing
10. Carpentry and joinery
11. Services plumping and mechanical
The projects are administered from the site offices which are located at the site of construction
and have administrative staffs including cleaners, office boys etc. Site office also has office
space for the client and consultant representatives. All staffs and workers are of age above 21
years and company does not employ female staff on project sites. The normal working hours
for the company is from 0700 hours to 1900 hours and workers are rotated not to exceed more
than 8 hours a day, 6 days a week. Night work if required does not exceed beyond 2200 hours.
4
The site offices are marked and fenced with proper access controls/ security gates. Electricity
and water supply are provided by the utility distribution company. Besides, that the company
has a number of generators installed as standby. A workshop is established within the site
premises to carry out carpentry, welding, steel fixing/ cutting jobs. A vehicle maintenance area
is earmarked away from the construction area within the site premises for cleaning, general
servicing etc. There is a canteen managed by a sub contractor which caters for the workers/
staff food. Adequate number of toilets and drinking water facility is established by the company.
First aiders and first aid box is available to cater for minor injuries. The nearest hospital and civil
defense facilities are 2 kms away from the site location.
1.4
Legal Environment
United Arab Emirates has primarily two key regulation issued as a federal decree, The
Ministerial Order 32 (1982) and UAE Ministry of Labor and Social Affairs (Federal Law No.
8/1980), which broadly covers the main responsibilities of employers and employees on health
& safety affairs. There are no interpretations or associated ACoPs and guidelines available. Abu
Dhabi municipality is the public authority who regulates the health & safety on all development
activities in the emirates. Abu Dhabi Municipality Health & Safety guidelines are based on the
UK standards and it covers all activities on a construction site. UAE Ministry of Health
Regulations regulate all health related affairs in the country.
By the virtue of the company operating as a branch of United Kingdom (UK), the UK regulations
are also applicable on all its operations. The Legal system in UAE is similar to UK law and is
divided into two branches, the criminal and the civil. A single safety violation could lead both to
civil and a criminal law action. In general, the company is also vicariously liable for the
damages caused by employees while they are acting in the course of their employment and as
a reasonable employee would act. All issues concerned with rights and duties of individuals will
be dealt under civil laws. Criminal law characterizes certain kind of wrongdoing as offences
against the state, not necessarily violating the rights of individuals, and punishable by the state.
Unlike UK there are no separate court systems for Civil and Criminal cases in UAE. The
enforcement authority in health and safety matters is the Health and Safety section of UAE
Labor department or the local authority i.e., Abu Dhabi Municipality acting on its behalf.
Therefore, the most important piece of legislation covering occupational health and safety in the
workplace is the Health and Safety at Work Act 1974 (HSW 1974). It specifies the general
duties placed on employers and employees.
Construction (Design and Management) Regulations 2007 (CDM 2007) is the key regulations
for the construction sector. The regulations are made under the Health and Safety at Work Act
1974. The Approved Code of Practice (ACoP) Managing health and safety in construction.
Construction (Design and Management) Regulations 2007 helps to ensure they follow the CDM
2007. Following the guidance given in the ACoP ensures that the duty holder comply with the
minimum accepted standards. The ACoP also includes a copy of the original CDM 2007
regulations.
The other main source of legal rules relating to health and safety in the construction industry
are the following regulations and are currently in force:-
2.
2.1
Description
The Company operates a HSE Management System in accordance with the United Kingdom
Health and Safety Executive guidance document HSG65 Successful Health and Safety
Management and also embraces the principle of OHSAS 18001Occupational Health and
Safety Management Systems.
The Health & Safety Management System of the company remains structured in 3 parts.
Part 1 the Policy Document/ statement of intent, states how the company top management
implement their HS&E Policy and are widely displayed on company notice boards. It gives
others an overview of their management system.
Part 2 contains Company Procedures, guidance notes and key standard forms - the how to of
the system. Supporting documents such as checklists and generic forms are referenced from
here. It broadly covers the following:1.
2.
3.
4.
Organizing
Planning and Implementation
Performance measurement
Audit and review
Part 3 comprises supporting documentation and guidance and includes some generic
documentation, toolbox talks, Hazard checklists and safety Standards for common operations
and tasks.
The HS&E Management System, (Part 2), contains the following sections:
Section 1: Manual Structure & Information This introduction also includes useful contacts,
abbreviations, and information sources.
Section 2: Health& Safety Responsibilities gives details of specific Health & Safety responsibilities for key appointments, various departments & company employees.
Section 3: CDM, Contract start, commissioning & handover gives guidance on the CDM duties
of clients, designers, planning supervisors, principal contractors and sub contractors. Guidance
is provided for producing the health & safety file and post contract works.
Section 4: Risk Assessment There is guidance of a general risk assessment and for unusual
activities at design phases. It also covers the production and the issue of work permits.
Section 5: Procedures for inspection & audit gives guidance on those inspections that must be
carried out as required by the law and by the company. This includes the safety programmes
and monthly checks. Guidance on disciplinary procedures is also in this section for use during
the projects.
Section 6: Incident reporting & investigation describes how accidents and incidents are
managed and reported. It also gives guidance in accident investigation, compiling information
and dealing with insurance claims.
Section 7: Performance indicators This section provides guidance on active and reactive
performance measurements and completing monthly Health & safety reports.
Section 8: Welfare & site establishment details the minimum standards for all welfare facilities
whether in a fixed location or site location.
Section 9: Fire & Emergency plans provide guidance on planning for fire and emergency in
permanent establishments, temporary accommodations or on site.
Section 10: Occupational health gives guidance on controlling risks to health from many
sources in the work place including vibration, COSHH materials.
Section 11: Plant & tools gives guidance on controlling risks through procurement, operator
competence, use and maintenance, including statutory inspections.
Section 12: Filing, review and provide guidance in general on continual improvement, learning
from experience.
2.2
Compliance
(Yes/No)
Part Yes
Gap/ Comments
Statement of intent (Policy document) is
not dated and is not communicated to all.
Priority*
P2
Yes
Yes
No
P1
Yes
Yes
Part Yes
No
P2
P3
Yes
No
No
10
P1
P1
Compliance
(Yes/No)
Gap/ Comments
Priority*
appropriate supervisors
System for ensuring adequate instruction and training
for all employees including managers, supervisors
and temporary staff.
Identification of specific training, skills and experience
assessment system for people doing hazardous work
Arrangements for gaining access to specialist advice
and help when needed
System for ensuring competence needs and are met
while recruiting, promote or transfer people or when
people are assigned health & Safety responsibilities
(re-organize).
Consultation with employees and employee safety
representative on all issues that affect Health & Safety
at work.
Active health and safety committee chaired by
director/ senior manager and employees from all
divisions are represented.
Involvement of workforce in preparing health and
safety improvement plans, reviewing performance,
undertaking risk assessments, preparing safetyrelated rules and procedures, investigating incidents
and problem solving.
Arrangements for cooperating and coordinating with
contractors and employment agencies whose
employees work at site on health and safety matters.
No
P2
No
P1
P3
Yes
No
No
No
Part Yes
Yes
No
Yes
11
P2
P1
P1
P1
Compliance
(Yes/No)
Gap/ Comments
Priority*
Yes
Yes
Part Yes
Part Yes
P1
Yes
No
P2
Yes
Yes
Yes
Part Yes
Yes
12
P1
Compliance
(Yes/No)
Gap/ Comments
Priority*
Yes
Yes
Part Yes
P3
P2
Yes
Yes
Yes
Yes
Yes
Part Yes
13
Compliance
(Yes/No)
Yes
No
No
Gap/ Comments
Priority*
P2
P2
Yes
* Priorities Justification
P1 - High priority since the non-compliance could lead to an immediate lose or enforcement actions. The action requires to be taken within
1-3 weeks
P2 - No immediate impact, but if not complied health & safety cannot be managed efficiently. The action needs to be taken within 1 month
P3 - No immediate impact. Action needs to be taken for an over all effective management & measurement of health & safety management
system and avoid non compliances from external auditors and enforcement authorities. Action needs to be closed within 3 months.
14
3. HAZARD IDENTIFICATION
S.No
Hazards
Activity/ Relevance
Likely Implications *
Priority **
P1
P2
Striking existing
underground
services
Unstable structures
Intrusive occurrences
- suffocating /
drowning
P3
P1
P1
15
P3
P3
S.No
Hazards
Falling objects
Electrocution
10
11
Impact, crushing
12
13
14
15
16
Moving objects/
trapping
Contact with
overhead lines
Contact with rotating
parts and static
machinery
Collapse of structure
Activity/ Relevance
Collapse of sides of deep excavations, breaking of
edges, inadequate working platforms, lifting
equipment failures, unsecured load on scaffold
platforms and passenger hoists etc.
Striking existing electrical services during
excavation. Temporary electrical connections. Use of
electrical equipments like grinders, lightings etc.
Working in damp conditions. Portable electrical
equipments like heaters, kettles and ovens might be
used in office kitchen.
Fire/ explosion could arise from striking existing
services, faulty electrics or overloading of joints, bulk
storage of easily burnt waste materials and
flammable materials like diesel, solvents/thinners
etc, smoking of personnel and arson.
Lifting, lowering and moving of loads by cranes or
machineries (concrete pumps, vibrators etc) or due
to materials falling from height and moving plant
contacts.
Presence of heavy lifting cranes, excavators, piling
equipment and their movement on the site and
possible running into excavations and working on
slopes and on a soft standing ground.
Placing of steel work. Closure of joints, base plate
packing etc.
Movement and working of high boom lifting
equipments like crane/ MEWPs.
Use of circular saws and grinders. Gear mechanisms
of equipment.
Temporary works and during scaffold erections,
overloading of platforms, presence of excavations
close to structure.
16
Likely Implications *
Priority **
P1
P2
P2
P2
P2
P2
P3
P3
P2
S.No
17
18
19
Hazards
Activity/ Relevance
Likely Implications *
Priority **
P1
P2
P2
20
Mechanical
equipment-Failure
P2
21
P2
P2
22
Entering confined
spaces
17
S.No
Hazard
Activity/ Relevance
Likely Implications*
Priority **
Chemical hazards
(Inhalation/
Ingestion/ Contact
with hazardous/
harmful substances)
Dust
Noise
Vibration
Ergonomic- Bad
working positions
Stress or fear
Temperature - Heat
exhaustion
18
P2
P1
P1
P1
P3
P3
P1
S.No
Hazard
Activity/ Relevance
Likely Implications*
Priority **
P3
Collecting waste
P2
10
Exposure to
Radiation (ionizing/
non-ionizing)
P2
P2
P2
Poor lighting/
Visibility
Adverse weather
conditions
Tress passers/
children/ Public
19
P2
P3
S.No
5
Hazard
Activity/ Relevance
Poor communication
Violence and
threatening behavior
The likelihood and severity of this hazard to take effect is very high
P2
P3
20
Likely Implications*
Instructions not conveyed correctly,
leading to negative impact of
operations causing serious personnel
and property damages.
Not administering acute injury
conditions leading to chronic/
aggravating the injury or conditions.
Heat exhaustion, dehydration, stress
etc due to lack of rest.
Serious physical injuries and legal
litigations and affects morale.
Priority **
P2
P3
P3
21
4.
RISK ASSESSMENT
4.1
To do this risk assessment the guidelines in HSEs Five Steps to Risk Assessment, HSE INDG
163(rev 2) 06/06 , INDG 362 Noise at work - Guidance for employers on the Control of Noise at
Work Regulations 2005 and INDG 401 - The Work at Height Regulations 2005 (as amended) A
brief guide, has been followed.
Step 1: Identifying Hazards: by checking for any available documented risk assessments and
by walking around the workplace, asking employees and their representatives, manufacturers
instructions or data sheets, previous health and accident records and visiting HSE website in
construction industry area. Referring to applicable legislations like Control of Noise at Work
regulations 2005 and The Work at Height Regulations (2005).
Step 2: Who might be harmed and how? : by identifying and noting down the groups of people
who would be affected like physically handicapped/ special need workers; temporary workers,
contractors, cleaners, visitors, members of the public including children; young workers/
trainees; neighboring contractors and analyzing how the hazard could harm them.
Step 3: (a)
Assess the potential severity of any loss based on the hazard realizing its full
potential if the hazardous event occurs. Ratings between 1 and 5 are chosen:
1. Fatal / Permanent disability
22
2.
3.
4.
5.
(b)
(c)
Risk Rating is done based on the probability of the hazard resulting in loss is
given as a numerical figure between 1 and 5. The rating is calculated by
multiplying the severity factor with the likelihood factor, giving a value to each on
a scale of 1 to 25.
Severity
The risk rating is further divided into Low, Medium and high in terms of its loss
potential and is divided into low, medium, and high in terms of action time
required avoiding the loss.
1
2
3
4
5
1
1
2
3
4
5
Likelihood
2
3
2
3
4
6
6
9
8
12
10
15
4
4
8
12
16
20
5
5
10
15
20
25
23
Step 4 (b): Assessing what further controls/ actions needs to be in place to reduce risks to a
level of so far as reasonably practicable. This residual risk is calculated on the reduced
Likelihood and Severity ratings, which are a direct consequence of the control measure being
put in place.
Step 5: Review - Due to possible addition of new machines, personnel, substances or
procedures which could lead to new hazards, the risk assessments would be reviewed and will
take account of new hazards. In addition to that, periodically review will be done to ensure that
the precautions are still working effectively.
7
4.2
Legal References
1.
2.
3.
4.
5.
24
4.3
Hazards
Working at
height ScaffoldingFall of persons/
materials
Effects
(Who/How)
Workers -at
height
Workers working
under the area
Emergency
Rescuers
Contractors
Risk
Rating
High
Medium
Low
High
Inspection/
Maintenance
People
Medium
Cleaners
High
Public - due to
material falling/
structure
collapsing
Medium
Existing Controls
Additional Controls
25
Review
12-09-08
or when
location is
changed
(2) Design drawings to be produced for load- and new
bearing scaffolds and non-standard structures. equipment
Consider any additional plant, equipment, and
materials or sheeting that could impose additional persons
loadings over and above the standard scaffold arrive,
design loads.
whichever
is earlier.
(3) Where scaffolding is to be installed on
footpaths or public areas, consent to be taken from
Local Authority (Abu Dhabi Traffic department) or
adjacent property owners. Therefore permissions
must be sought prior to work commencing.
(4) Use MEWPs (Mobile elevated working
platforms) and mobile access platforms for
temporary works.
(5) Eliminate protruding edges- if not possible
warning signs and banners must be put in place to
warn employees.
(6) All scaffold planks and kick-boards to be well
secured to scaffold structure to prevent
displacement.
Hazards
Effects
(Who/How)
Trespassers/
Vandals
Risk
Rating
Low
Existing Controls
Additional Controls
Review
Hazards
Effects
(Who/How)
Risk
Rating
Existing Controls
or covered to prevent
unauthorized access
when work is not in
progress.
(10) All scaffolds more
than 2m height from floor
levels is protected
against fall of material by
closing the edges by the
means of toe-boards.
(11) Induction training
includes the precautions
to be taken for working at
height.
(12) Weather is
forecasted prior to
commencing the activity
at high and avoid if any
advance warning
available through
meteorological
departments.
(13) Safety belts are
provided for workers with
single lanyard. Hard hats
are worn by everyone.
27
Additional Controls
(15) Scafftags to be fixed signed and marked
green on a daily basis by the line supervisor using
the equipment.
(16) Waste materials to be transferred through
material lowering devices/ a waste chute attached
to the main standards.
(17) Work will be monitored to ensure that
additional precautions and equipment is taken into
use if edge protection is removed and no
unauthorized alterations are made on access
equipments.
(18) Training/toolbox talks and instructions to be
provided to all operatives and supervisory staff
involved in the use of suspension equipment such
as lines and harnesses, and how to inspect and
assess PPE of this type before use.
(19) Maintain good housekeeping Look for and
remove nuts, washers, cords, rope & tools Keep
loose parts and pieces in secure containers or non
hazardous area. Clean up and properly dispose of
left over materials.
(21) Where edge protection is removed for access,
or is not reasonably practicable, personal
suspension equipment (safety harness) with two
lanyard and provision for securing/ hooking to be
used by operatives working at or near the edge.
Review
4.4
Hazards
Noise due to
Construction
machineries/
equipmentInduced
hearing loss,
tinnitus.
Effects
(Who/How)
Risk
Rating
Workers using
power tools,
operating
heavy
machineries,
riggers etc.
Workers in
near vicinity.
High
Site office
staffs including
expectant
mothers.
Maintenance
personnel/
inspectors
Subcontractors/
suppliers
Visitors
Medium
Low
High
Medium
Existing Controls
Additional Controls
Low
28
Review
12-09-2008 or
when location
is changed
and new
equipment
and persons
arrive,
whichever is
earlier
Hazards
Effects
(Who/How)
Public
Risk
Rating
Existing Controls
Additional Controls
Low
(7) Provide sound proof rest facilities/ safe havens
at the site
(8) Modify the paths of pedestrians so as to avoid
passing through the noisy activity areas.
(9) Audiometry test to be conducted on all
vulnerable workers/ operators and results to be
conveyed and kept as records. Encourage
employees to seek medical advice if hearing
damage is suspected.
(10) Training to be conducted on the likely noise
exposure and risk to hearing; where and how to
obtain hearing protectors; how to report defects in
hearing protectors and noise control equipment
and employee's duties.
(11) Provide ear defenders/ muffs to all personnel
who are entering the hearing protection zone.
29
Review
5.
CONCLUSIONS
This Health & Safety case study provides assurance that drawbacks and gaps in the Health &
Safety management system and hazards to personnel and assets have been identified and
assessed and controls have been recommended where considered necessary. Also
documented is the process of identification of potential risk reduction measures and whether
their adoption met ALARP (As Low as Reasonably Practicable) criteria.
The actions and the time frame to close those actions raised during HSE Studies have been
included in the action plan. A future update/ close-out to this case have to be documented on
the review date.
It is concluded that this case study demonstrates:1. The companys management system broadly covers the requirement of HSG 65 and
OSHAS 18000 guidelines.
2. There was evidence of less participation from the top management or a lack of visible
leadership in implementing the HSE Programs.
3. Objectives and targets for Health & safety are not being reviewed periodically.
4. Resources are not adequately planned for Health & Safety programmes by the
company.
5. Employee consultations in Health & Safety affairs are not visibly practiced by the
company.
6. Training and competency of staffs are inadequate.
7. Company does not have suitable arrangements for risk management.
8. Performance measurement and auditing are not being conducted regularly.
9. All the significant hazards and effects & controls have been identified, prioritized,
assessed and additional controls have been recommended to manage the residual
hazards.
10. The adequacy of controls for most of the hazards has been reviewed to identify whether
the risks have been reduced to a level that is tolerable and ALARP and it was found
inadequate.
11. The risks associated with working at height and noise has been evaluated and
measures taken to reduce them to a level that is As Low as Reasonably Practicable
(ALARP).
6.
RECOMMENDATIONS
Management System
The significant gaps/ drawbacks in the existing management system has been demonstrated in
sec 2.2 (gap analysis) and detailed action plan with target date and responsible person is
demonstrated in the action plan.
Main recommendations according to their priorities to improve the existing management
systems are:1. Review the statement of intent/ Policy with a current date and name of the person
signing it. The most tangible way to assess the top managements attitude towards is
30
2.
3.
4.
5.
6.
7.
8.
9.
evident only if the policy statement is effective and covers in brief the intention of the top
management and the approach towards health & safety issues. Policy statement is the
first document that any person would see and thus benefit by improving the public
image.
It may not be practically possible at times for the top management to address critical
issues that needs quick decisions. Hence, appointing a competent Health & Safety
management representative is required, who should be the focal point to address any
issues on behalf of the top management besides his normal duties.
Some critical activities require specialist who are adequately trained and experienced in
that field. Therefore, appointing adequate health & safety advisors or specialist is
required who can perform exclusive health & safety jobs.
A platform is essential for coordinating or presenting key issues that needs consensus
and conveyed to all departments the quickest and easiest way. Therefore, timely and
scheduled meetings need to be conducted to discuss safety related issues.
Companies that ask employees for their views on health and safety issues can cut down
on accidents. By including workers ideas and involving them in enforcing health and
safety rules, companies can create a positive attitude towards maintaining good practice
and make significant improvements collective participation of all in suggestions can
yield more improvement options.
The best way to identify all hazards and risks is to breaking down all critical jobs and
describe the method use to conduct those activities and critically assess the risks
involved. This requires a system of method statements and risk assessments for all
critical jobs.
Health & Safety programmes include provision of adequate training, personal protective
equipments, reward programmes etc. Hence, allocating a budget for health & safety on
all projects are essential and same must be incorporated while assessing the project
values and putting forward bid proposals for new contracts.
All health & safety programmes needs to be measured and only by assigning a SMART
(Simple, measurable, achievable, realistic and time bound) objective one can measure
the performance. Only measuring gets the activity done. Hence, objectives and targets
need to be clearly identified and periodically reviewed, in any case not later than yearly.
The management system needs to be continuously reviewed and measured so as to
incorporate any changes in the companys organization, equipment or processes.
Therefore, internal audits are required to be conducted on an annual basis.
These actions benefits the company by improving the organizational capability in handling
health & Safety issues more effectively, reduction of injuries and cost reduction, business
interruption protection, reliability and productivity improvement, public image/ trust
improvement, improve the employee relations and help the management take pro-active
actions to reduce risks pertaining to workers and thus reduction in direct/ indirect costs. This will
also avoid business interruption due to injuries, investigations and enforcement actions and
also timely rectification of issues to avoid injuries and asset damages helping cost reductions.
Some of other noticeable benefits are to win and retain contracts; avoid loss of key staffs;
availability and affordability of insurance.
Physical Hazard Working on Scaffolding
During the course of hazard reviews, all significant hazards have been identified and prioritized
based on the criticality of the hazards and the risk ratings i.e. Priority P1 has the highest risk
rating which is obtained by multiplying the severity and likelihood of the hazard being affected,
P2 is medium risk rating and P3 is low risk rating. The methodology is detailed in section 4.
31
Working at height- on scaffolding has been identified as the most significant Physical hazard in
the companys activity due to its risk rating being very high and previous incident records
showing high numbers of injuries due to injuries related to scaffold workings. All existing
controls were assessed and additional controls are recommended according to the hierarchies
of control and level of protection that control gives in avoiding risk:1. It is critical to design all load bearing scaffolds properly according to the British
construction standards and follow the sequence of erections.
2. Before erecting scaffolds on pathways/ roads or next to property owners, it is essential
to seek permission or no objection certificates. This will avoid unnecessary business
interruptions due to stoppage of work by local authorities or public.
3. Erection of temporary scaffolds/ ladders costs more time and exposes the workers to
hazard during erection, ascending /descending and inspection of the same. Therefore,
MEWPs or mobile access platforms should be considered for temporary works not
exceeding few hours. Work can be done quicker with fewer people.
4. Most of the injuries from scaffolds occur due to fall of persons and materials. A partial
restraint is required to arrest falling from height and reduce the impact of the injuries.
5. Where working at height is not avoidable above pedestrian/vehicle route, it is required
to warn and protect by providing adequate warning signs and appointing flagmen.
6. Most of the falls from ladders occur due to improper positioning of ladder at the landing
level, where the top of the ladder is shorter than the landing level. Therefore, it is
required to ensure that ladders are extended at least 1 m or 5 rungs above the landing
level.
7. It is necessary to warn workers/ people the worthiness of the access equipment they
use. A scafftag system which is signed and inspected regularly should be put on all
access equipments/ scaffoldings. Green tag for serviceable and red for unserviceable.
This would reduce the incidents of structure collapse, reducing injuries, cost reduction,
avoid business interruption etc.
8. A dedicated trained and competent team is required to manage the erection,
dismantling, modifying, testing and inspection of all access platforms including
scaffoldings and ladders, so that a common best industry standard is followed through
out the site. Therefore, appointment of a scaffolding supervisor and trained scaffolders
are required. Inspections to be carried out not less than once in 7 days and before its
first use.
9. There is a requirement of continuously monitoring the scaffold structures for any
unauthorized modifications, removal of critical components etc so as to maintain the
integrity of the structure. Adequate number of inspectors must be appointed to carry out
this task.
10. Requirement of people and workers be aware of the hazards present at height and the
proper use of the personal protection equipment like safety harnesses must be included
in the training and tools box talks.
11. It is essential to have a hooking or a securing point while using safety harnesses for
which lanyards with adequate strength and provision for securing them need to be
considered to ensure that at all point of time the person working at height is securely
hooked to a static point. Most importantly while moving on a top working platform.
Health Hazards Noise due to construction equipments & machineries
Noise has been considered as the most significant health hazard in a construction atmosphere
as there are a lot of close interactions between heavy machineries, equipments, plants,
vehicles and persons and it is a continuous process. It is practically not possible to isolate or
eliminate fully such noisy activities. Taking into consideration of this fact, the following
32
improvement actions are recommended based on the hierarchies of controls to reduce the
impact of noise emissions:1. Establish the maximum exposure limit of 85 dB (A) or peak pressure of 140 dB(C) at the
ear for all affected areas so that the measurements can be taken and levels exceeding
can be identified and controlled.
2. Technology is advancing and there is a requirement of possibly sourcing suppliers for
purchasing less noisy equipments and accordingly revise the purchasing policy and
strategies and so that we can control the noise emission at the source itself.
3. In order to identify people vulnerable to induced hearing loss, audiometric tests must be
conducted on a regular basis and accordingly classify them for noisy and less noisy
jobs. The same needs to be done at the time of recruitment, to assess if the loss of
hearing is due to occupational reasons. Likewise, exposure to noise must be limited to
persons by proper job rotation, giving breaks and providing soundproof havens.
4. There is a requirement of re-routing the pedestrian walkways to ensure that they are
avoiding the noisy activities and equipments so that their exposure to noise can be kept
to minimum. Likewise, there is a need to re-design the vehicle routes to ensure that they
avoid the public interfaces and buildings so that the noise due to transport and vehicle
cause fewer nuisances to public and reduce complaints and enforcement actions.
5. Vibration of air particles and equipments is a prime cause of noise. Hence, there is a
need to mount all static machineries on vibration proof mounts and kept covered or
enclosed.
6. All operatives and staffs needs to be aware of symptoms of hearing loss, the hazards of
noises and the right use and maintenance of personal protective equipments like ear
muffs. Training and tools box talks must include these topics. Ear muffs are better ear
defenders than ear plugs. Everyone should be provided with ear muffs while entering
Hearing protection zones.
By ensuring that the above mentioned controls are put in place, the company can reduce the
injuries and accidents significantly and thus save on both direct and indirect costs. Improve
productivity by avoiding business interruptions, enforcement actions; improve the public image
and trust. Improve employee relations and will also help optimization of resources.
33
7.
ACTION PLAN
7.1
Management System
Recommendations
1
Action(s)
Time
Scale
Responsibilities
Cost
Success Criteria**
1 Week
General
Manager
100
2 Weeks
General
Manager
Clearly define
health and safety
responsibilities of
all.
2 Weeks
General
Manager
Provide sufficient
resources to
manage safety
1 Month
General
Manager
Identify people
with specific
health and safety
role
3 months
HR Manager
34
Review
Date
12-03-08
19-03-05
19-03-05
12-04-08
12-06-08
Recommendations
6
Assess the
experience,
knowledge and
skills and provide
adequate training
after identifying
specific training
skills required.
Consult
employees and
employee safety
representatives
on all issues of
health & Safety
Control
subcontractors/
all persons
entering/ working
in company
premises
Time
Scale
Responsibilities
Cost
Success Criteria**
1 month
Manager
100
Communicate training
requirements to the employees
and the supervisors.
1 Month
Manager
300
Training matrix.
Training attendance
register. Employee
training schedules and
certificates of
completion.
3 Months
Manager
12-06-08
3 Months
Manager
1 month
Manager
3 months
Manager
1 week
Manager
300
12-03-08
Action(s)
35
Interviewing
subcontractors.
Reviewing their HSE
plans.
Acknowledgement
letter from contractor
on receipt.
Review
Date
12-04-08
12-04-08
12-06-08
12-04-08
12-06-08
Recommendations
Action(s)
Time
Scale
Responsibilities
Cost
Success Criteria**
Review
Date
1 Week/
Ongoing
Manager/
Supervisor/ H&S
Advisor
100
Inspection of induction
registers and induction
markings on the
helmets with date.
Interviewing visitors.
Communicate
health and safety
issues at all
possible forums
Introduce a
system for task
risk assessments
and method
statements before
commencing any
critical activities
1 Week/
Ongoing
All
500
Minutes of meetings,
agenda items.
19-04-08
1 month
Managers/
Supervisors/
Line
Management
500
19-04-08
11
Review objectives
and targets at
least annually
1 Month
Manager
300
19-04-08
12
Evaluation of
emergency
response
procedure
2 Weeks
Manager/
Supervisor/ Line
Management
10
36
02-04-08
Recommendations
13
7.2
Regular internal
audits to be
conducted.
Action(s)
Time
Scale
Responsibilities
Cost
Success Criteria**
Review
Date
3 months
General
Manager/
Managers
19-06-08
1 Month
Manager
300
19-04-08
Time Scale
Responsibilities
Cost
Success Criteria**
2 Weeks
Manager/ Design
Manager
2000
Recommendations
1
Design all
scaffolds in use
Action(s)
Produce design drawings for
load bearing scaffolds and nonstandard structures. Consider
any additional plant, equipment,
material or sheeting that could
impose additional loadings over
and above the standard scaffold
design loads.
37
Design/ scaffold
erection drawings
and schedules.
Review
Date
02-04-08
Recommendations
Action(s)
Responsibilities
Cost
Success Criteria**
1 Month
Manager
1000
No objection letters;
letter to public
authorities.
19-04-08
3 Months
Manager
30000
Local purchase
orders. Physical
inspection on site.
Method statements
of temporary works
requiring access to
height
Appointment letter/
transfer letters and
time sheets.
19-06-08
Inspection on site.
Check list of fall
arrest equipment
purchased. Audit
safety of stores.
Inspect method
statements.
Inspection reports of
scaffolding. Physical
observation.
Inclusion in the
inspection checklist
19-04-08
Obtain consent
from public
authorities.
Avoid using
scaffolds/ ladders
for temporary
height access
Warn public/
passers by and
restrict traffic
movements at
the base of the
scaffolding.
Provision of
passive restraints
for material falls/
persons
1 Week
Supervisor
500
1 month
Manager
10000
Securing the
working platform
Immediate
(within 2
days)
Supervisor/ Line
Management
500
Review
Date
Time Scale
38
26-03-08
13-03-08
Recommendations
7
Secure the
scaffold structure
to existing
structure
Proper erection
and use of
ladders
Competent
persons only to
erect, alter or
inspect access
equipments/
scaffolds
10
Inspect the
scaffold regularly
Time Scale
Responsibilities
Cost
Immediate
(within 2
days)
Supervisor/ Line
Management
500
Inspection reports
and photographs
13-03-08
Immediate
(within 2
days)
Supervisor/ Line
Management
1000
13-03-08
1 Month
Manager
2000
ladder inspection
records,
photographs/
reduced number of
incidents due to
collapse of ladder/
fall from ladder
Appointment letter.
Training register and
scaffolder training
certificate. Erection &
inspection checklists.
3 months
Manager
3000
Inspect scaffold
training certificates
and list of appointed
scaffolders.
19-06-08
1 Month
Manager/
Supervisor
1000
Inspection reports
and photographs
19-04-08
39
Success Criteria**
Review
Date
Action(s)
19-04-08
Recommendations
Action(s)
Review
Date
Time Scale
Responsibilities
Cost
Success Criteria**
Inspection on site.
Unused scaffoldings
marked as red.
Green tags are
signed off on a daily
basis before work
commences.
Inspection of site.
Check method
statements. Check
local purchase
orders. Dust
emission records.
Inspection records
and daily scaffold
checklists.
02-04-08
Training records,
training registers.
Personal interviews.
Demonstration of use
of PPEs.
19-04-08
works coordinator.
11
Provide evidence
of worthiness of
access
equipment/
scaffolds
2 weeks
Supervisor/ Line
Management
1000
12
Arrest debris/
materials from
falling
1 Month
Manager
1000
13
Monitor misuse
of scaffolds and
access
equipments
Immediate
(within 2
days)
Supervisor
2000
14
All operatives to
be trained
especially the
persons erecting
scaffolds
1 Month
Manager
3000
40
19-04-08
13-03-08
Recommendations
Action(s)
Time Scale
Responsibilities
Cost
15
Ensure good
housekeeping
Immediate
(within 2
days)
Supervisor/ Line
management
500
15
Provide suitable
personal fall
arrest systems.
Immediate
(within 2
days)
Manager
4000
Success Criteria**
Inspect
housekeeping
records and
checklists. Inspect
records of fall due to
slips/ trips.
Visual observation
while doing the
activity. Check
purchase orders for
safety harnesses.
Review method
statements.
Review
Date
13-03-08
13-03-08
RECOMMENDATIONS
1
Establish noise
exposure limits
ACTION(S)
Measure the exposure limit value
not exceeding 85 dB (A)/ peak
sound pressure of 140 dB (C) at
the ear for all affected persons.
TIME
SCALE
RESPONSIBILITIES
COST*
2 weeks
Manager
1000
41
SUCCESS
CRITERIA**
Record of noise
monitoring and
establishment of first
action level and peak
action level.
REVIEW
DATE/
FORMAT
13-03-08
RECOMMENDATIONS
ACTION(S)
TIME
SCALE
RESPONSIBILITIES
COST*
SUCCESS
CRITERIA**
REVIEW
DATE/
FORMAT
19-06-08
Purchase less
noisy equipment
3 Months
General
Manager/
Managing
Director
1000
1 month
Manager/
Supervisor
5000
Physical observation
and maintenance
records. Purchase
orders of sound proof
covers.
19-04-08
Reduce noise
due to vibration
of machineries
1 month
Manager
3000
19-04-08
Health
surveillance
1 month
Manager
3000
Encourage
participation from
employees
1 month
Supervisor/
Line
management
500
Physical observation.
Maintenance records
and local purchase
orders.
Audiometry records for
all staffs clearly
categorized separately
for people with defects
and healthy. Health
records/ medical
reports
Check record of
referels to clinic/
hospitals for hearing
complaints.
42
19-04-08
19-04-08
RECOMMENDATIONS
ACTION(S)
TIME
SCALE
RESPONSIBILITIES
COST*
SUCCESS
CRITERIA**
REVIEW
DATE/
FORMAT
13-03-08
Reduce duration
of exposure to
workers
Immediate
(within 2
days)
Supervisor/
Line
management
1000
Redesign the
pedestrian routes
2 Weeks
Manager
1000
25-03-08
10
Provision of safe
havens
2 month
Manager
20000
New signmarked
pedestrian routes with
barricades and hazard
warning signs.
Physical observation
and noise monitoring
records.
Reduce public
interfaces
2 weeks
Manager
2000
Training
2 weeks
Manager/
Supervisor/
Line
Management
5000
25-03-08
11
12
Provision of
personnel
hearing
protection
devices.
1 Month
Manager
3000
19-04-08
11-05-08
25-03-08
* Costs: Calculated based on the assumed man-hours spend by the responsible persons and the equipment, material and training
costs. Man-hours are calculated based on the following assumptions:43
RECOMMENDATIONS
ACTION(S)
Managers
TIME
SCALE
RESPONSIBILITIES
COST*
Supervisor/ Line
management
Workers/ Labors
SUCCESS
CRITERIA**
REVIEW
DATE/
FORMAT
** Success criteria can be generally attributed to reduced number of injuries, dangerous occurrences, non conformances and
enforcement actions
44
8.
REFERENCES/ BIBILIOGRAPHY
1) NEBOSH 2006, Guide to the NEBOSH National Diploma in Occupational Health and
Safety, Leicester.
2) CRONER 2006, The Law of Health and Safety at Work. by Norman Selwyn, Surrey
3) IOSH 2007, Health and Safety: hazardous agents. By Dr Chris Hartley, Leicester.
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HSG183, HSE Books, Sudbury
5) Health and Safety Executive, 2006, Successful health and safety management. HSG65,
HSE Books, Sudbury
6) RMS 2006, Workplace and Work Equipment. A study book for the NEBOSH National
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7) Health and Safety Executive, 1996, Slips and Trips: Guidance for Employers on
Identifying Hazards and Controlling Risks. HSG155, HSE Books, Sudbury.
8) Health and Safety Executive, 1995, Sound Solutions. HSG138, HSE Books, Sudbury
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Books, Sudbury
12) Health and Safety Executive, 1998, Reducing Noise at Work. Guidance on the Noise at
Work Regulations 1989, L108, HSE Books, Sudbury.
13) British Standards Institution, 2004, Temporary works equipment Part 1: Scaffolds
performance requirements and general design. BS EN 12811-1: 1994, BSI, London.
14) British Standards Institution, 1994a, Hearing Protectors: Recommendation for the
Selection, Use, Care and Maintenance. BS EN 458: 1994, BSI, London.
15) Fact sheet, 258, Occupational and community noise, World Health Organisation,
revised 2001.
16) Health and Safety Executive, nk, INDG275: Managing Health and Safety, Five Steps to
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17) Construction (Design and Management) (Amendment) Regulations 2000 (SI 2000 No.
2380)
18) Construction (Health, Safety and Welfare) Regulations 1966 (SI 1966 No. 95)
45
19) Management of Health and Safety at Work Regulations 1999 (SI 1999 No. 3242)
20) Provision and Use of Work Equipment Regulations 1988 (SI 1998 No. 2306)
21) Work at Height Regulations 2005 (SI 2005 No. 735)
22) Noise at Work Regulations 1989 (SI 1989/1790)
23) Provision and Use of Work Equipment Regulations 1998 (SI 1998/2306) (as amended
by SI 1999/ 860 and SI 1999/2001)
24) Supply of Machinery (Safety) Regulations 1992 (SI 1992/3073) (as amended by the
Supply of Machinery (Safety) Regulations 1994 (SI 1994/ 2063)
25) Abu Dhabi Municipality (2002), Code of Construction. Abu Dhabi:nk
26) HSE The Health and Safety Executive, http://www.hse.gov.uk/construction.html
(Accessed 2 March 2008)
27) European Agency for Safety and Health at Work, http://osha.europa.eu.html (Accessed
3 March 2008)
46