Hydraulic Mining Excavators

CAMP/ SIL Electric System CAT-6040FS AC

Motor Protection Relay

Sebastian Fillinger - 2014

Motor Protection Relay - MPR

Service Training

The MPR evaluates the actual operating conditions of the electric motor
against stored limit values.
The MPR data is displayed by the BCS
Overcurrent
Indication and trip
Voltage
Alarm and trip on undervoltage
Unbalance
Alarm and trip on slope load (wrong load)
Frequency
Alarm and trip
Overload
Indication and trip when the the motor bearings and windings overheats
Ground Fault
Indication and trip
Motor Protection
Indication and trip

MPR - Front Panel

Service Training

RUN / ERROR LED

Lit when the relay is operational
or not
Vacuum Fluorescent Display
View real-time and historic
information; view relay settings

Front Panel Push Buttons

Control the front panel display and
enter relay settings.

Trip Target LEDs

Target LEDs flash to indicate
alarm conditions; steady on to
indicate the cause of the latest
trip

Trip reset / Lamp test Button

Reset a trip or check the Lamps

Close / Trip Buttons

Not used

USB Port
Access all relay data, control
and setting functions quickly
using a PC, USB cable and
SIEMENS Digsi software
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MPR - Front Panel Screen 1

Current Phases

Service Training

Voltage Phases
Phase 1 to Phase 2
Phase 2 to Phase 3
Phase 3 to Phase 1

Leakage Current

Frequency

ESC Button
to enter the Menu

ENTER Button
to enter the Menu

UP / DOWN Buttons
to jump into the next screen

MPR - Front Panel Screen 2

Service Training

Current Phase1
Voltage Phase1 to Ground
Active Power
Reactive Power
Apparent Power
Power Factor

ESC Button
to enter the Menu

ENTER Button
to enter the Menu

UP / DOWN Buttons
to jump into the next screen

MPR - Front Panel Screen 3

Service Training

Active Power

Voltage Phases

Reactive Power

Phase 1 to Phase 2
Phase 2 to Phase 3
Phase 3 to Phase 1

Apparent Power
Current Phases

Frequency
Power Factor

ESC Button
to enter the Menu

ENTER Button
to enter the Menu

UP / DOWN Buttons
to jump into the next screen

MPR - Front Panel Screen 4

Current Phases

Service Training

MAX. Current during lifetime

Leakage Current

Frequency

ESC Button
to enter the Menu

ENTER Button
to enter the Menu

UP / DOWN Buttons
to jump into the next screen

MPR - Front Panel Screen 5

Service Training

Current Phases

Leakage Current

Frequency

ESC Button
to enter the Menu

ENTER Button
to enter the Menu

UP / DOWN Buttons
to jump into the next screen

MPR - Front Panel Menu

Service Training

Annuniation
Check error messages etc.
Measurement
Check Min/Max data; winding
temperatures etc.
Control
Cannot be changed without
Code
Settings
Cannot be changed

ESC Button
to enter Screen 1

ENTER Button
to enter an application level

UP / DOWN Buttons
to select an application level

MPR - Front Panel Menu

Service Training

Test/ Diagnosis
Cannot entered without Code

ESC Button
to enter Screen 1

ENTER Button
to enter an application level

UP / DOWN Buttons
to select an application level

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MPR - Front Panel Target Leds

Service Training

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Safety Temperature Relay for Board Transformer

Board transformer with one
thermo couple (PT100) for
each winding

Safety Temperature Relay

Service Training

Motor Protection Relay

to motor protection
relay

If the winding temperature from the board transformer exceeds 150C, the Safety temperature Relay gives a signal to the
motor protection relay.
The motor protection relay is disconnecting the main switch.
(The transformer temperature you can see on the screen from the temperature relay which is located in the 400V-cabinet)

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How to program the Safety Temperature Relay?

1.

Turn the rotary switch on sensor type and push the

UP/DOWN buttons until the number 100 for PT100 comes
up on screen.

2.

Turn the rotary switch on Sensor NO and push the

UP/DOWN buttons until the number 3 for 3 sensors comes
up on screen.

3.

Turn the rotary switch on 1 and push the UP/DOWN

buttpns until the number 150 for 150C comes up on
screen.

4.

Turn the rotary switch on 2 and push the UP/DOWN

buttons until the number 150 for 150C comes up on
screen.

5.

Turn the rotary switch on run

6.

The relay is ready when green lamp flashes.

Screen

UP/DOWN
Buttons

Rotary
Switch

Service Training

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MPR - Tripping Configuration

Service Training

Overvoltage
Undervoltage
Overcurrent
Slope Load

OR
Motor Stop

Frequency
Overload
Winding Temperature
Rotating Field

Failure

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MPR - Tripping Configuration

Ground Fault

Service Training

OR
Main Switch interruption

Temperatur Board
Transformer

Failure

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Questions?

Service Training

Questions are free of charge!!!

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