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BACHELOR OF TECHNOLOGY
(Electrical Engineering)
AT
SUBMITTED BY :
NAME : Deepak kr Singh
ROLL NO. : 1005320022
TRAINING INCHARGE :
Mr. CH SATYNARAYAN
DGM (ELECTRICAL)
NTPC , SHAKTINAGAR
SESSION 2013-2014
Department of Electrical Engineering
(Affiliated by GBTU)
DECLARATION
I, Mr. Deepak kr Singh ,hereby declare that this
industrial training report is the record of authentic
work carried out by me during the period from 10
june 2013 to 10 july 2013 in NTPC SHAKTINAGAR
under the super vision of my training incharge Mr.
CH Satynarayan (DGM , ELECTRICAL ,NTPC
SHAKTINAGAR).
Signature
Name of the student : Deepak Kr SINGH
CERTIFICATE
This is to certify that Mr.Deepak Kr Singh
of
Azad Inst. OF Engg. And Technology has
successfully completed the training work
in partial fulfillment of requirement for the
completion of B.Tech course as prescribed by the
AZAD INST.
OF ENGG. AND TECHNOLOGY. This training report is the
record of
authentic work carried out by him during the period from
10 june 2013
to 10 july 2013
He has worked under my guidance.
Signature
Training incharge (Internal)
Counter signed by
Acknowledgement
I would like to express my deepest appreciation to all those who provided
me the possibility to complete my industrial training. A special gratitude I
give to our Training incharge , Mr. CH Satynarayan(DGM,Electrical,NTPC),
whose contribution in stimulating suggestions and encouragement, helped
me to coordinate in my training period.
Furthermore I would also like to acknowledge with much appreciation the
crucial role of the employee of Other sections who gave the permission to
use all required equipment and the necessary materials to complete the
task . A special thanks goes to my team mate, who help me to assemble
the parts and gave suggestion about the task . . I have to appreciate the
guidance given by other supervisor as well as the panels especially in our
training period that has improved our presentation skills and knowledge.
A special thanks to Mr. H.K. Verma ( DGM, C & I ) For his guidance and
care in NTPC.
Deepak Kr Singh
CONTENT
ABOUT NTPC
INTRODUCTION TO THERMAL POWER PLANT
BOILER THEORY
TURBINE THEORY
GENERATOR THEORY
GENERATOR TRANSFORMER
SWITCHGEAR
SWITCHYARD AND ITS ELMENTS
FUTURE CAPACITY ADDITION IN NTPC , AWARDS
, AND RANKING
REFERENCES
Unit Number
Date of Commissioning
1st
200
1982 February
1st
200
1982 November
1st
200
1983 March
1st
200
1983 November
1st
200
1984 February
2nd
500
1986 December
2nd
500
1987 November
Total
Seven
2000
Installed Capacity
Present installed capacity of NTPC is 41,184 MW (including 5,364 MW
through JVs) comprising of 23 NTPC Stations (16 Coal based stations, 7
combined cycle gas/liquid fuel based stations), 7 Joint Venture stations (6
coal based and one gas based) and 2 renewable energy projects.
NO. OF PLANTS
NTPC Owned
Coal
Gas/Liquid Fuel
Renewable energy projects
Total
Owned By JVs
Coal & Gas
Total
CAPACITY (MW)
16
7
23
31,855
3,955
10
35,820
7
30
5,364
41,184
Northern
Western
Southern
Eastern
JVs
Total
COAL
8,515
10,840
4,600
7,900
3,424
35,279
GAS
Renewable
2,312
1,293
350
1,940
5,895
TOTAL
5
5
10
10,832
12,133
4,955
7,900
4,864
41,184
Operat
ions
In terms of operations, NTPC has always been considerably above
the national average.
The table below shows the detailed operational performance of coal based
stations over the years.
OPERATIONAL PERFORMANCE OF COAL BASED NTPC STATIONS
Generation(BU)
PLF(%)
Availability Factor(%)
2011-12
222.07
85.00
89.73
2010-11
220.54
88.29
91.62
2009-10
218.84
90.81
91.76
2008-09
206.94
91.14
92.47
2007-08
200.86
92.24
92.12
2006-07
188.67
89.43
90.09
2005-06
170.88
87.52
89.91
2004-05
159.11
87.51
91.20
2003-04
149.16
84.40
88.79
2002-03
140.86
83.57
88.70
2001-02
133.20
81.11
89.09
2000-01
130.10
81.80
88.54
1999-00
118.70
80.39
90.06
1998-99
109.50
76.60
89.36
Renewable Energy
Renewable energy (RE) is being perceived as an alternative source of energy for
Energy Security and subsequently Energy Independence by 2020. Renewable
energy technologies provide not only electricity but offer an environmentally clean
and low noise source of power.
Objectives
NTPC plans to broad base generation mix by evaluating conventional and
alternate sources of energy to ensure long run competitiveness and mitigate
fuel risks.
Vision
To provide green power through locally available resources at affordable
price, promoting clean energy
Wind Energy :
Hydro Energy:
Geothermal Energy:
Technology Development:
Distributed Generation
Indias ambitious growth plans require inclusion of all sectors, especially the
rural sector where two third of our population lives. Such economic
development cannot be achieved without availability of energy and
subsequently efficient energy management which is crucial for rural
development. As per census 2001, about 44% of the rural households do not
have access to electricity. Some of the villages are located in remote &
inaccessible areas where it would be either impossible or extremely
expensive to extend the power transmission network. Total 16 DG projects
commissioned by NTPC so far with total capacity of 340 kW and 2233
households electrified.
Awards:
Environment
While leading the nations power generation league, NTPC has remained
committed to the environment. It continues to take various pro-active
measures for protection of the environment and ecology around its projects.
Electrostatic Precipitators
Low-NOX Burners
Neutralisation Pits
Following are the additional measures taken by NTPC in the area of Environment
Management:
Environment Review
Resources Conservation
Waste Management
Introduction
Thermal power plants are classified by the type of fuel and the type of prime mover
installed.
1.2.1 By Fuel
Fossil fuelled power plants may also use a steam turbine generator or in
the case of natural gas fired plants may use a combustion turbine.
Solar thermal electric plants use sunlight to boil water, which turns the
generator.
Gas turbine plants use the dynamic pressure from flowing gases to
directly operate the turbine. Natural-gas fuelled turbine plants can
start rapidly and so are used to supply "peak" energy during periods of
high demand, though at higher cost than base-loaded plants. These
may be comparatively small units, and sometimes completely
unmanned, being remotely operated. This type was pioneered by the
UK, Prince town being the world's first, commissioned in 1959.
Combined cycle plants have both a gas turbine fired by natural gas,
and a steam boiler and steam turbine which use the exhaust gas from
the gas turbine to produce electricity. This greatly increases the overall
efficiency of the plant, and many new base load power plants are
combined cycle plants fired by natural gas.
1.3 Efficiency
temperatures of the steam at turbine input and output, efficiency improvements require use of
higher temperature, and therefore higher pressure, steam. Historically, other working fluids such
asmercury have been experimentally used in a mercury vapour turbine power plant, since these
can attain higher temperatures than water at lower working pressures. However, the obvious
hazards of toxicity, and poor heat transfer properties, have ruled out mercury as a working fluid.
We are well aware that electricity is a form of energy. There are number of methods by
which electricity can be produced, but most common method of production of electrical energy is
to rotate a conductor in a magnetic field continuously cutting of magnetic lines will cause E.M.F.
to be generated at the ends of conductor. If these terminals are connected through load then
electricity will start flowing through that conductor.
Now let us see what we are doing in Thermal Power Station for the purpose of production
of Electricity. Actually speaking we are doing conversion of energies from form to another form,
and our ultimate aim is to get Electrical energy.
For this purpose the rotation movement is required to rotate the magnetic field so that it
may cut the stationery conductors of the machine. To be more precise this rotational or
mechanical energy is derived from a machine to which we call Turbine which is actually capable
enough to convert heat energy to rotational energy.
For obtaining heat energy we have to make use of the chemical energy, to which we call
fossil fuel i.e. coal, oil, gas etc. This is achieved in a plant to which we call furnace or sometimes
Boiler.
For transportation of heat energy from furnace to turbine inlet, we require a medium and
we have chosen water as media. This water is converted into steam in furnace. Quality of steam
is always monitored properly process of Electrical generation.
So we see that the rotational movement required to rotate the magnetic field of the
electric generator is produced by the steam turbine. The power to the steam turbine is given by
steam generator in the form of high pressure and high temperature steam.
The steam after doing work on the turbine shaft is condensed and condensate is pumped
back into Boiler as high pressure and low temperature water, by means of Boiler feed pump. So
if we represent whole process in a block diagram this will look like as given below.
1. Coal Cycle
2. Oil Cycle
3. Air and Flue Gas Cycle
4. Steam Water Cycle
The simplest of the above four cycles is the coal cycle. In this cycle as explained earlier
crushed coal of about 20mm is transported by conveyor belts to the coal mill bunkers. From
here the coal goes to coal mills through raw coal feeders. In the coal mills the coal is further
pulverized (crushed) to powder form. The temperature of the coal mills are maintained at 180200 degree centigrade by a suitable mixture of hot & cold air.
The air comes from Primary Air fans (P.A FANS) which are 2 in Nos. - A&B. The
outlet duct after combining gets divided into two. One duct goes to the Air Heaters (A.HA&B) where primary air is heated by the hot flue gases in a Heat Exchanger. This duct
provides hot air & the other one provides cold primary air. A suitable mixture of this hot &
cold air is fed to the coal mills to maintain their temperature. This is done to remove moisture
of coal. More over this primary air is also used for transportation of powdered coal from coal
mills to the four corners of the boiler by a set of four pipes. There are six coal mills A, B, C,
D, E&F and their outlets in the Boiler are at different elevations. The high
Temperature of the primary air does not allow the air coal mixture to choke the duct
from mill to boilers. A portion of the primary air is further pumped to high pressure and is
known as seal air. It is used to protect certain parts of mills like bearings etc. where powered
coal may pose certain problems in the functioning of the mill. When the air coal mixture enters
the boiler it catches fire in the firing zone and some ash along with clinkers settles down. This
is removed periodically by mixing it with water to make slurry.
temperature is raised by utilizing the heat of waste steam. Then it goes to Air Pre heater-A&B
where secondary air is heated further utilizing the heat of flue gases. The temperature of air is
raised to improve the efficiency of the unit & for proper combustion in the furnace. Then this
air is fed to the furnace.
From the combustion chamber the fuel gases travel to the upper portion of the boiler and
give a portion of heat to the Platen Super Heater. Further up it comes in contact with the
Reheater and heats the steam which is inside the tubes of reheater. Then it travels horizontally
and comes in contact with Final Super Heater. After imparting the heat to the steam in super
heater flue gases go downward to the Economizer to heat the cold water pumped by the Boiler
Feed Pumps (B.F.P.) these all are enclosed in the furnace. After leaving the furnace the fuel gases
go to the Air Heaters where more heat of the flue gases is extracted to heat primary and
secondary air. Then it goes to the Electrostatic Precipitators (E.S.P.) Stage A&B where the
suspended ash from the flue gases is removed by passing the fuel gas between charged plates.
Then comes the induced draft fan (I.D Fan) which sucks air from E.S.P. and releases it to the
atmosphere through chimney. The pressure inside the boiler is kept suitably below the
atmospheric pressure with the help of 1.0. Fans so that the flame does not spread out of the
openings of boiler and cause explosion. Further very low pressure in the boiler is also not
desirable because it will lead to the quenching of flame.
are in the form of water walls. These tubes combine at the top in the hot water header. From here
the hot water and steam mixture comes back to the boiler drum completing the small loop.
From the boiler drum hot steam goes to platen super heater situated in the upper portion of
the boiler. Here the temperature of the steam is increased. Then it goes to final super heater.
Here its temperature is further increased.
The turbine is a three cylinder machine with high pressure (H.P), intermediate pressure
(I.P) & low pressure (L.P) casings taking efficiency into account the .The turbine speed is
controlled by hydro dynamic governing system. The three turbines are on the same shaft which is
coupled with generator. The generator is equipped with D.C excitation system. The steam from
the final super heater comes by main steam line to the H.P turbine. After doing work in the H.P
turbine its temperature is reduced. It is sent back to the boiler by cold reheat line to the reheater.
Here its temperature is increased and is sent to the I.P turbine through hot reheat line. After doing
work in the I.P turbine steam directly enters L.P turbine.
The pressure of L.P turbine is maintained very low in order to reduce the condensation
point of steam. The outlet of L.P turbine is connected with condenser. In the condenser,
arrangement is made to cool the steam to water. This is done by using cold water which is made
to flow in tubes. This secondary water which is not very pure gains heat from steam & becomes
hot. This secondary water is sent to the cooling towers to cool it down so that it may be reused
for cooling. The water thus formed in the condenser is sucked by condensate water pumps (C.W.
PUMPS) and is sent to deaerator. A suitable water level is maintained in the hot well of
condenser.
Water or steam leakages from the system are compensated by the make up water, line
from storage tanks which are connected to the condenser. The pressure in side condenser is
automatically maintained less then atmospheric pressure and large volume of steam condense
here to form small volume of water. In the deaerator the water is sprayed to small droplets & the
air dissolved in it is removed so that it may not cause trouble at high temperatures in the Boiler.
Moreover, the water level which is maintained constant in the deaerator also acts as a constant
water head for the boiler feed pumps. Water from deaerator goes to the Boiler feed pumps after
the heated by L.P. Heaters. Thus the water cycle in the boiler is completed and water is ready for
another new cycle. This is a continuous and repetitive process.
D.M. Plant
For the generation of steam De-mineralize water prepared removing minerals & impurities
to remove the minerals several chemicals are used.
Deaerator
Deaerator is placed at the height of 26 m to provide the appropriate suction pressure for
boiler feed pump. The main function of deaerator is:1. To remove the air bubbles from the water entered into boiler feed pump.
2. To provide the suction head to the boiler feed pump.
Boiler feed pump pumps the water coming from deaerator to the H.P. heater. Boiler feed pump
consists of a motor coupled with the pump through hydraulic coupling. On passing through the boiler feed
pump the pressure of the water becomes about ten times of the suction pressure
Economizer
It consists of a large number of closely spaced parallel tubes of thin walls and smaller diameter.
The feed water is passed through the economizer before supplying it to boiler. The heat of flue gases
which would be lost is used to raise the temperature of the feed water due to which the efficiency of the
boiler increases.
Air Pre-Heater
In the second path of flue gases, just below the economizer Air pre-heater is placed. It raise the
temperature of the atmospheric air, coming from the PA and FD fans , for the dryness of the
coal , which confirms the proper combustion of coal used. To raise the temperature of the air
heat of flue gases is used , hence the efficiency of the plant is increased.
Boiler
Boiler is used for the generation of steam from the feed water. After passing through economizer
feed water enters into the boiler drum. From drum, with the help of down commers it enters into the water
walls where the heat coming from the furnace converts water into the steam.
Super heater
A number of super heaters are used to make a super- heat steam coming from the boiler drum. There
are ten super heaters, one de-super heat one Platon and a final super heater to convert the wet steam into
the super heated steam. Heat of flue gases is used to dry the wet steam.
Turbine
Turbine converts the heat energy of the steam into mechanical energy. The super heated steam works
on the blades of the turbine and hence the blades starts rotating to produce the mechanical energy .
The mechanical energy then converted into the electrical energy with the help of generator. A series of
three turbines is used to convert the heat energy into mechanical energy.
1) High pressure turbine
2) Intermediate Pressure turbine
3) Low pressure turbine
Condensor
19.Superheater
21. Reheater
4. Step-uptransformer (3phase)
14.Coal conveyor
23.Economiser
7. Condensate pump
25.Precipitator
8. Surface condenser
9. Intermediate
pressure steam turbine
We will see how the whole process of generation of electricity from the initial stage i.e.
when coal burns. For burning the coal we require three Ts as shown in diagram
below.
Unless until these three Ts are well in proportion fire or combustion of source of
chemical energy cannot take place. For providing a suitable atmosphere for combustion we take
help of well designed furnace for given fuel in which after combustion of fuel heat is released.
And this heat energy is transported through a medium i.e. steam.
Boiler
2.
3.
The condenser
4.
Now let us have close look of the working of each equipments of thermal power plant.
1.
Feed water enters the boiler at the high pressure and low temperature and it
is converted into high pressure and high temperature. Steam in the boiler. The
heat required to convert feed water to steam is obtained from the heat released
from the combustion of fuels burned in the furnace.
2.
High pressure and high temperature steam from the boiler passes through
the turbine blades and expands from boiler pressure, to the condenser pressure.
The work performed in this process is transmitted through the shaft to the shaft
of the electric generator, where the mechanical energy is converted to electrical
energy.
3.
The low pressure and low temperature exhaust steam from turbine is
condensed into water in a condenser. The heat removal for condensation is done
by cooling water through circulating water pumps.
4.
The condensate from the condenser is pumped, by the boiler feed pump
(B.F.P) as high pressure and low temperature water which is feed to boiler.
After the steams have passed through the turbine, it enters a Condenser. The Condenser
has got a cooling agent (namely seawater) and the steam will go through the cooling agent via a
pipe. The steam thus changes back to its liquid form and returns to the Boiler.
And the whole process repeats.
BOILER THEORY
Types of boilers:
Fire tube boilers :
D Type boilers
This design has the most flexible design. They have a single
steam drum and a single mud drum, vertically aligned. The boiler
tubes extend to one side of each drum. D type boilers generally
have more tube surface exposed to the radiant heat than do other
designs. Package boilers as opposed to field-erected units
generally have significantly shorter fireboxes and frequently have
very high heat transfer rates (250,000 btu per hour per sq foot). For
this reason it is important to ensure high-quality boiler feedwater
and to chemically treat the systems properly. Maintenance of
burners and diffuser plates to minimize the potential for flame
impingement
is
critical.
A type boilers:
This design is more susceptible to tube starvation if bottom
blows are not performed properly because A type boilers have two
mud drums symmetrically below the steam drum. Drums are each
smaller than the single mud drums of the D or O type boilers.
Bottom blows should not be undertaken at more than 80 per cent of
the rated steam load in these boilers. Bottom blow refers to the
required regular blow down from the boiler mud drums to remove
sludge and suspended solids.
TURBINE THEORY
PRINCIPLE OF OPERATION AND DESIGN:An ideal steam turbine is considered to be an isentropic process, or constant
entropy process, in which the entropy of the steam entering the turbine is equal to the
entropy of the steam leaving the turbine. No steam turbine is truly isentropic, however,
with typical isentropic efficiencies ranging from 2090% based on the application of the
turbine. The interior of a turbine comprises several sets of blades, or buckets as they are
more commonly referred to. One set of stationary blades is connected to the casing and
one set of rotating blades is connected to the shaft. The sets intermesh with certain
minimum clearances, with the size and configuration of sets varying to efficiently exploit
the
expansion
of
steam
at
each
stage.
Impulse turbines:
An impulse turbine has fixed nozzles that orient the steam flow into high speed
jets. These jets contain significant kinetic energy, which the rotor blades, shaped like
buckets, convert into shaft rotation as the steam jet changes direction. A pressure drop
occurs across only the stationary blades, with a net increase in steam velocity across the
stage.
As the steam flows through the nozzle its pressure falls from inlet pressure to the
exit pressure (atmospheric pressure, or more usually, the condenser vacuum). Due to
this higher ratio of expansion of steam in the nozzle the steam leaves the nozzle with a
very high velocity. The steam leaving the moving blades has a large portion of the
maximum velocity of the steam when leaving the nozzle. The loss of energy due to this
higher exit velocity is commonly called the carry over velocity or leaving loss.
Reaction turbines:
In the reaction turbine, the rotor blades themselves are arranged to
form convergent nozzles. This type of turbine makes use of the reaction
force produced as the steam accelerates through the nozzles formed by the
rotor. Steam is directed onto the rotor by the fixed vanes of the stator. It
leaves the stator as a jet that fills the entire circumference of the rotor. The
steam then changes direction and increases its speed relative to the speed
of the blades. A pressure drop occurs across both the stator and the rotor,
with steam accelerating through the stator and decelerating through the
rotor, with no net change in steam velocity across the stage but with a
decrease in both pressure and temperature, reflecting the work performed
in the driving of the rotor.
blades then to the ahead blades slowly rotating the turbine at 1015 RPM (0.17
0.25 Hz) to slowly warm the turbine.
Any imbalance of the rotor can lead to vibration, which in extreme cases can lead
to a blade breaking away from the rotor at high velocity and being ejected directly
through the casing. To minimize risk it is essential that the turbine be very well balanced
and turned with dry steam - that is, superheated steam with a minimal liquid water
content. If water gets into the steam and is blasted onto the blades (moisture carry
over), rapid impingement and erosion of the blades can occur leading to imbalance and
catastrophic failure. Also, water entering the blades will result in the destruction of the
thrust bearing for the turbine shaft. To prevent this, along with controls and baffles in
the boilers to ensure high quality steam, condensate drains are installed in the steam
piping leading to the turbine. Modern designs are sufficiently refined that problems with
turbines are rare and maintenance requirements are relatively small
Speed regulation:
The control of a turbine with a governor is essential, as turbines need to be run up
slowly, to prevent damage while some applications (such as the generation of alternating
current electricity) require precise speed control.Uncontrolled acceleration of the
turbine rotor can lead to an overspeed trip, which causes the nozzle valves that control
the flow of steam to the turbine to close. If this fails then the turbine may continue
accelerating until it breaks apart, often spectacularly. Turbines are expensive to make,
requiring precision manufacture and special quality materials.
During normal operation in synchronization with the electricity network, power
plants are governed with a five percent droop speed control. This means the full load
speed is 100% and the no-load speed is 105%. This is required for the stable operation of
the network without hunting and drop-outs of power plants. Normally the changes in
speed are minor. Adjustments in power output are made by slowly raising the droop
curve by increasing the spring pressure on a centrifugal governor. Generally this is a
basic system requirement for all power plants because the older and newer plants have
to be compatible in response to the instantaneous changes in frequency without
depending on outside communication.
GENERATOR THEORY
FARADAY'S LAW:
IN
THE YEARS OF
DISCOVERED THE
FARADAY 'S
THE
PRINCIPLE ,
ELECTROMAGNETIC
HOMO POLAR GENERATOR,
THIS
DC
VOLTAGE.
WHILE
THIS
THE PICKUP WIRES AND INDUCES WASTE HEATING OF THE COPPER DISC .
LATER
ANOTHER
DISADVANTAGE WAS THAT THE OUTPUT VOLTAGE WAS VERY LOW , DUE
EXPERIMENTERS
SINCE
WIRE
GENERATOR DESIGNS .
DYNAMO:
DYNAMOS
THIS LARGE
AT 7 VOLTS ,
310
AMPERES
THE
THE
OR
2,170
THROUGH
THE
DC
HIPPOLYTE PIXII
IN
1832.
AC
1400 RPM.
ALTERNATOR , THE
AC
DCELECTRIC
MOTOR, THE
CONVERTER .
ON
LARGE
POWER GENERATION DYNAMOS ARE NOW RARELY SEEN DUE TO THE NOW
AC
AC
TO
DC
POWER CONVERSION .
BUT BEFORE
DIRECT - CURRENT
NOW
ALTERNATOR:
WITHOUT A COMMUTATOR, A DYNAMO BECOMES AN ALTERNATOR, WHICH IS
A SYNCHRONOUS SINGLY FED GENERATOR . W HEN USED TO FEED AN ELECTRIC POWER
GRID, AN ALTERNATOR MUST ALWAYS OPERATE AT A CONSTANT SPEED THAT IS
PRECISELY SYNCHRONIZED TO THE ELECTRICAL FREQUENCY OF THE POWER GRID. A DC
GENERATOR CAN OPERATE AT ANY SPEED WITHIN MECHANICAL LIMITS , BUT ALWAYS
OUTPUTS DIRECT CURRENT .
THE
MECHANICAL:
ROTOR : THE
STATOR: THE
ELECTRICAL
ARMATURE: THE
THE
ARMATURE CAN BE ON
FIELD : THE
THE
BECAUSE
AC
ONLY
(DYNAMOS)
REQUIRE
EXCITATION:
AN
SMALLER
WHEN
THIS "BOOTSTRAP"
IN THE CORE LEVELS OFF DUE TOSATURATION AND THE GENERATOR REACHES A
STEADY STATE POWER OUTPUT .
30
SWITCHGEAR
SWITHYARD
Swithyard is a pat of power palant , where generated votage comes from
generator transformer.Switchyard system transform voltage from high to low, or
the reverse, or perform any of several other important functions. Between the
generating station and consumer, electric power may flow through several substations
at different voltage levels.Switchyard include transformers to change voltage levels
between high transmission voltages and lower distribution voltages, or at the
interconnection of two different transmission voltages.
ELEMENTS OF SWITCHYARD :
TRANSFORMERS
CIRCUIT BREAKER
ISOLATOR
CURRENT TRANSFORMER
CAPACITOR VOTAGE
TRANSFORMER
SHUNT REACTOR
WAVE TRAP
LIGHTNING ARRESTOR
INTER CONNECTING
TRANSFORMER
BUSBAR
TRANSFORMER
.
Combining the two equations yields the following ideal transformer
identity
.
This formula is a reasonable approximation for the typical
commercial transformer, with voltage ratio and winding turns
ratio both being inversely proportional to the corresponding
current ratio.
The load impedance
is defined in terms of secondary
circuit voltage and current as follows
.
The apparent impedance
of this secondary circuit
load referred to the primary winding circuit is governed by
a squared turns ratio multiplication factor relationship
derived as follows[6][7]
.
Induction law
The transformer is based on two principles: first, that an electric current can produce
a magnetic field and second that a changing magnetic field within a coil of wire induces
a voltage across the ends of the coil (electromagnetic induction). Changing the current
in the primary coil changes the magnetic flux that is developed. The changing magnetic
flux induces a voltage in the secondary coil.
Referring to the two figures here, current passing through the primary coil creates a
magnetic field. The primary and secondary coils are wrapped around a core of very
highmagnetic permeability, usually iron,[d] so that most of the magnetic flux passes
through both the primary and secondary coils. Any secondary winding connected load
causes current and voltage induction from primary to secondary circuits in indicated
directions.
Taking the ratio of the above two equations gives the same voltage ratio and turns ratio
relationship shown above, that is,
.
The changing magnetic field induces an emf across each winding. The primary emf,
acting as it does in opposition to the primary voltage, is sometimes termed the counter
emf.[9] This is in accordance with Lenz's law, which states that induction of emf always
opposes development of any such change in magnetic field.
As still lossless and perfectly-coupled, the transformer still behaves as described above
in the ideal transformer.
Polarity
Eddy current losses due to joule heating in core proportional to the square of
the transformer's applied voltage.
Joule losses due to resistance in the primary and secondary windings [15]
Leakage flux that escapes from the core and passes through one winding
only resulting in primary and secondary reactive impedance.
Leakage flux
Equivalent circuit
Referring to the diagram, a practical transformer's physical behavior may be
represented by an equivalent circuit model, which can incorporate an ideal
transformer.Winding joule losses and leakage reactances are represented by the
following series loop impedances of the model:
Primary winding: RP, XP
Secondary winding: RS, XS.
In normal course of circuit equivalence transformation, RS and XS are in practice usually
referred to the primary side by multiplying these impedances by the turns ratio squared,
(NP/NS) 2 = a2.
If the flux does not contain even harmonics the following equation can be used for halfcycle average voltage Eavg of any waveshape:
The time-derivative term in Faraday's Law shows that the flux in the core is
the integral with respect to time of the applied voltage. Hypothetically an ideal
transformer would work with direct-current excitation, with the core flux increasing
linearly with time. In practice, the flux rises to the point where magnetic saturation of the
core occurs, causing a large increase in the magnetizing current and overheating the
transformer. All practical transformers must therefore operate with alternating (or pulsed
direct) current.
The emf of a transformer at a given flux density increases with frequency. By operating
at higher frequencies, transformers can be physically more compact because a given
core is able to transfer more power without reaching saturation and fewer turns are
needed to achieve the same impedance. However, properties such as core loss and
conductor skin effect also increase with frequency. Aircraft and military equipment
employ 400 Hz power supplies which reduce core and winding weight. Conversely,
frequencies used for some railway electrification systems were much lower (e.g.
16.7 Hz and 25 Hz) than normal utility frequencies (50 60 Hz) for historical reasons
concerned mainly with the limitations of early electric traction motors. As such, the
transformers used to step-down the high over-head line voltages (e.g. 15 kV) were
much heavier for the same power rating than those designed only for the higher
frequencies.
Energy losses
An ideal transformer would have no energy losses, and would be 100% efficient. In
practical transformers, energy is dissipated in the windings, core, and surrounding
structures. Larger transformers are generally more efficient, and those rated for
electricity distribution usually perform better than 98%.Experimental transformers
using superconducting windings achieve efficiencies of 99.85%.[ The increase in
efficiency can save considerable energy, and hence money, in a large heavily loaded
transformer; the trade-off is in the additional initial and running cost of the
superconducting design.
As transformer losses vary with load, it is often useful to express these losses in terms
of no-load loss, full-load loss, half-load loss, and so on. Hysteresis and eddy
current losses are constant at all loads and dominate overwhelmingly at no-load,
variable winding joule losses dominating increasingly as load increases. The no-load
loss can be significant, so that even an idle transformer constitutes a drain on the
electrical supply and a running cost. Designing transformers for lower loss requires a
larger core, good-quality silicon steel, or even amorphous steel for the core and thicker
wire, increasing initial cost so that there is a trade-off between initial cost and running
cost (also see energy efficient transformer).[31]
Transformer losses arise from:
Core losses
Hysteresis losses
Each time the magnetic field is reversed, a small amount of energy is lost due to
hysteresis within the core. According to Steinmetz's formula, the heat energy due to
hysteresis is given by
, and,
hysteresis loss is thus given bY
where, f is the frequency, is the hysteresis coefficient
and max is the maximum flux density, the empirical exponent of which varies from
about 1.4 to 1 .8 but is often given as 1.6 for iron.
Stray losses
Leakage inductance is by itself largely lossless, since energy supplied to its magnetic
fields is returned to the supply with the next half-cycle. However, any leakage flux that
intercepts nearby conductive materials such as the transformer's support structure will
give rise to eddy currents and be converted to heat.There are also radiative losses due
to the oscillating magnetic field but these are usually small.
CONSTRUCTION
Cores
Laminated steel cores
Power transformer inrush current caused by residual flux at switching instant; flux
(green), iron core's magnetic characteristics (red) and magnetizing current (blue).
Transformers for use at power or audio frequencies typically have cores made of high
permeability silicon steel. The steel has a permeability many times that of free
space and the core thus serves to greatly reduce the magnetizing current and confine
the flux to a path which closely couples the windings. Early transformer developers soon
realized that cores constructed from solid iron resulted in prohibitive eddy current
losses, and their designs mitigated this effect with cores consisting of bundles of
insulated iron wires. Later designs constructed the core by stacking layers of thin steel
laminations, a principle that has remained in use. Each lamination is insulated from its
neighbors by a thin non-conducting layer of insulation. The universal transformer
equation indicates a minimum cross-sectional area for the core to avoid saturation.
The effect of laminations is to confine eddy currents to highly elliptical paths that
enclose little flux, and so reduce their magnitude. Thinner laminations reduce losses,
but are more laborious and expensive to construct. Thin laminations are generally used
on high-frequency transformers, with some of very thin steel laminations able to operate
up to 10 kHz.
Solid cores
Powdered iron cores are used in circuits such as switch-mode power supplies that
operate above mains frequencies and up to a few tens of kilohertz. These materials
combine high magnetic permeability with high bulk electrical resistivity. For frequencies
extending beyond the VHF band, cores made from non-conductive
magnetic ceramic materials calledferrites are common.[46] Some radio-frequency
transformers also have movable cores (sometimes called 'slugs') which allow
adjustment of the coupling coefficient (and bandwidth) of tuned radio-frequency circuits.
Toroidal cores
Ferrite toroidal cores are used at higher frequencies, typically between a few tens of
kilohertz to hundreds of megahertz, to reduce losses, physical size, and weight of
inductive components. A drawback of toroidal transformer construction is the higher
labor cost of winding. This is because it is necessary to pass the entire length of a coil
winding through the core aperture each time a single turn is added to the coil. As a
consequence, toroidal transformers rated more than a few kVA are uncommon. Small
distribution transformers may achieve some of the benefits of a toroidal core by splitting
it and forcing it open, then inserting a bobbin containing primary and secondary
windings.
Air cores
A physical core is not an absolute requisite and a functioning transformer can be
produced simply by placing the windings near each other, an arrangement termed an
'air-core' transformer. The air which comprises the magnetic circuit is essentially
lossless, and so an air-core transformer eliminates loss due to hysteresis in the core
material. The leakage inductance is inevitably high, resulting in very poor regulation,
and so such designs are unsuitable for use in power distribution. They have however
very high bandwidth, and are frequently employed in radio-frequency applications, ] for
which a satisfactory coupling coefficient is maintained by carefully overlapping the
primary and secondary windings. They're also used for resonant transformers such as
Tesla coils where they can achieve reasonably low loss in spite of the high leakage
inductance
Windings
Cut view through transformer windings. White: insulator. Green spiral: Grain oriented
silicon steel. Black: Primary winding made of oxygen-free copper. Red: Secondary
winding. Top left: Toroidal transformer. Right: C-core, but E-core would be similar. The
black windings are made of film. Top: Equally low capacitance between all ends of both
windings. Since most cores are at least moderately conductive they also need
insulation. Bottom: Lowest capacitance for one end of the secondary winding needed
for low-power high-voltage transformers. Bottom left: Reduction ofleakage
inductance would lead to increase of capacitance.
High-frequency transformers operating in the tens to hundreds of kilohertz often have
windings made of braided Litz wire to minimize the skin-effect and proximity effect
losses. Large power transformers use multiple-stranded conductors as well, since even
at low power frequencies non-uniform distribution of current would otherwise exist in
high-current windings. Each strand is individually insulated, and the strands are
arranged so that at certain points in the winding, or throughout the whole winding, each
portion occupies different relative positions in the complete conductor. The transposition
equalizes the current flowing in each strand of the conductor, and reduces eddy current
losses in the winding itself. The stranded conductor is also more flexible than a solid
conductor of similar size, aiding manufacture. The windings of signal transformers
minimize leakage inductance and stray capacitance to improve high-frequency
response. Coils are split into sections, and those sections interleaved between the
sections of the other winding.
Power-frequency transformers may have taps at intermediate points on the winding,
usually on the higher voltage winding side, for voltage adjustment. Taps may be
manually reconnected, or a manual or automatic switch may be provided for changing
taps. Automatic on-load tap changers are used in electric power transmission or
distribution, on equipment such as arc furnacetransformers, or for automatic voltage
regulators for sensitive loads. Audio-frequency transformers, used for the distribution of
audio to public address loudspeakers, have taps to allow adjustment of impedance to
each speaker. A center-tapped transformer is often used in the output stage of an audio
power amplifier in a push-pull circuit. Modulation transformers in AM transmitters are
very similar.
Dry-type transformer winding insulation systems can be either of standard open-wound
'dip-and-bake' construction or of higher quality designs that include vacuum pressure
impregnation (VPI), vacuum pressure encapsulation (VPE), and cast coil
encapsulation processes.[54] In the VPI process, a combination of heat, vacuum and
pressure is used to thoroughly seal, bind, and eliminate entrained air voids in the
winding polyester resin insulation coat layer, thus increasing resistance to corona. VPE
windings are similar to VPI windings but provide more protection against environmental
effects, such as from water, dirt or corrosive ambients, by multiple dips including
typically in terms of final epoxy coat.
Cooling
Insulation drying
Construction of oil-filled transformers requires that the insulation covering the windings
be thoroughly dried of residual moisture before the oil is introduced. Drying is carried
out at the factory, and may also be required as a field service. Drying may be done by
circulating hot air around the core, or by vapor-phase drying (VPD) where an
evaporated solvent transfers heat by condensation on the coil and core.
For small transformers, resistance heating by injection of current into the windings is
used. The heating can be controlled very well, and it is energy efficient. The method is
called low-frequency heating (LFH) since the current is injected at a much lower
frequency than the nominal of the power grid, which is normally 50 or 60 Hz. A lower
frequency reduces the effect of the inductance in the transformer, so the voltage needed
to induce the current can be reduced.The LFH drying method is also used for service of
older transformers.
Bushings
Larger transformers are provided with high-voltage insulated bushings made of
polymers or porcelain. A large bushing can be a complex structure since it must provide
careful control of the electric field gradient without letting the transformer leak oil.
Classification parameter
Transformers can be classified in many ways, such as the following:
Power capacity: From a fraction of a volt-ampere (VA) to over a thousand MVA.
Duty of a transformer: Continuous, short-time, intermittent, periodic, varying
Frequency range: Power-frequency, audio-frequency, or radio-frequency.
Voltage class: From a few volts to hundreds of kilovolts.
Cooling type: Dry and liquid-immersed - self-cooled, forced air-cooled; liquid-immersed forced oil-cooled, water-cooled.
Circuit application: Such as power supply, impedance matching, output voltage and
current stabilizer or circuit isolation.
Utilization: Pulse, power, distribution, rectifier, arc furnace, amplifier output, etc..
Basic magnetic form: Core form, shell form.
Constant-potential transformer descriptor: Step-up, step-down, isolation.
General winding configuration: By EIC vector group - various possible two-winding
combinations of the phase designations delta, wye or star, and zigzag or interconnected
star;[j]other - autotransformer, Scott-T, zigzag grounding transformer winding.[75][76][77][78]
Rectifier phase-shift winding configuration: 2-winding, 6-pulse; 3-winding, 12-pulse; . . .
n-winding, [n-1]*6-pulse; polygon; etc..Types[edit]
For more details, see Transformer types or specific main articles, as shown.
A wide variety of transformer designs are used for different applications, though they
share several common features. Important common transformer types include:
Autotransformer: Transformer in which part of the winding is common to both primary
and secondary circuits.
Applications
Transformers are also used extensively in electronic products to step-down the supply
voltage to a level suitable for the low voltage circuits they contain. The transformer also
electrically isolates the end user from contact with the supply voltage.
Signal and audio transformers are used to couple stages of amplifiers and to match
devices such as microphones and record players to the input of amplifiers. Audio
transformers allowed telephonecircuits to carry on a two-way conversation over a single
pair of wires. A balun transformer converts a signal that is referenced to ground to a
signal that has balanced voltages to ground, such as between external cables and
internal circuits.
History
.
where
is the magnitude of the emf in volts and B is the magnetic flux through the
circuit in webers.[86]
Faraday performed the first experiments on induction between coils of wire, including
winding a pair of coils around an iron ring, thus creating the first toroidal closed-core
transformer.However he only applied individual pulses of current to his transformer, and
never discovered the relation between the turns ratio and emf in the windings.
Induction coils
CIRCUIT BREAKER
A circuit breaker is an automatically operated electrical switch designed to protect
an electrical circuit from damage caused byoverload or short circuit. Its basic function is
to detect a fault condition and interrupt current flow. Unlike a fuse, which operates once
and then must be replaced, a circuit breaker can be reset (either manually or
automatically) to resume normal operation. Circuit breakers are made in varying sizes,
from small devices that protect an individual household appliance up to
large switchgear designed to protect high-voltage circuits feeding an entire city.
ORIGINS
An early form of circuit breaker was described by Thomas Edison in an 1879 patent
application, although his commercial power distribution system used fuses. Its purpose
was to protect lighting circuit wiring from accidental short-circuits and overloads. A
modern miniature circuit breaker similar to the ones now in use was patented by Brown,
Boveri & Cie in 1924. Hugo Stotz, an engineer who had sold his company, to BBC, was
credited as the inventor on DRP (Deutsches Reichspatent) 458329. Stotz's invention
was the forerunner of the modern thermal-magnetic breaker commonly used in
household load centers to this day.
Interconnection of multiple generator sources into an electrical grid required
development of circuit breakers with increasing voltage ratings and increased ability to
safely interrupt the increasing short circuit currents produced by networks. Simple airbreak manual switches produced hazardous arcs when interrupting high currents; these
gave way to oil-enclosed contacts, and various forms using directed flow of pressurized
air, or of pressurized oil, to cool and interrupt the arc. By 1935, the specially constructed
circuit breakers used at the Boulder Dam project use eight series breaks and
pressurized oil flow to interrupt faults of up to 2500 MVA, in three cycles of the AC
power frequency.
OPERATIONS
All circuit breakers have common features in their operation, although details vary
substantially depending on the voltage class, current rating and type of the circuit
breaker.
The circuit breaker must detect a fault condition; in low-voltage circuit breakers this is
usually done within the breaker enclosure. Circuit breakers for large currents or high
voltages are usually arranged with pilot devices to sense a fault current and to operate
the trip opening mechanism. The trip solenoid that releases the latch is usually
energized by a separate battery, although some high-voltage circuit breakers are selfcontained with current transformers, protection relays, and an internal control power
source.
Once a fault is detected, contacts within the circuit breaker must open to interrupt the
circuit; some mechanically-stored energy (using something such as springs or
compressed air) contained within the breaker is used to separate the contacts, although
some of the energy required may be obtained from the fault current itself. Small circuit
breakers may be manually operated, larger units have solenoids to trip the mechanism,
and electric motors to restore energy to the springs.
The circuit breaker contacts must carry the load current without excessive heating, and
must also withstand the heat of the arc produced when interrupting (opening) the circuit.
Contacts are made of copper or copper alloys, silver alloys, and other highly conductive
materials. Service life of the contacts is limited by the erosion of contact material due to
arcing while interrupting the current. Miniature and molded case circuit breakers are
usually discarded when the contacts have worn, but power circuit breakers and highvoltage circuit breakers have replaceable contacts.
When a current is interrupted, an arc is generated. This arc must be contained, cooled,
and extinguished in a controlled way, so that the gap between the contacts can again
withstand the voltage in the circuit. Different circuit breakers use vacuum, air, insulating
gas, or oil as the medium the arc forms in. Different techniques are used to extinguish
the arc including:
Zero point quenching (Contacts open at the zero current time crossing of the AC
waveform, effectively breaking no load current at the time of opening. The zero
crossing occurs at twice the line frequency i.e. 100 times per second for 50 Hz and
120 times per second for 60 Hz AC)
Connecting capacitors in parallel with contacts in DC circuits.
Finally, once the fault condition has been cleared, the contacts must again be closed to
restore power to the interrupted circuit.
ARC INTERRUPTION
Miniature low-voltage circuit breakers use air alone to extinguish the arc. Larger ratings
have metal plates or non-metallic arc chutes to divide and cool the arc. Magnetic
blowoutcoils or permanent magnets deflect the arc into the arc chute.
In larger ratings, oil circuit breakers rely upon vaporization of some of the oil to blast a
jet of oil through the arc. Gas (usually sulfur hexafluoride) circuit breakers sometimes
stretch the arc using a magnetic field, and then rely upon the dielectric strength of the
sulfur hexafluoride (SF6) to quench the stretched arc.
Vacuum circuit breakers have minimal arcing (as there is nothing to ionize other than
the contact material), so the arc quenches when it is stretched a very small amount (<2
3 mm). Vacuum circuit breakers are frequently used in modern medium-voltage
switchgear to 35,000 volts.
Air circuit breakers may use compressed air to blow out the arc, or alternatively, the
contacts are rapidly swung into a small sealed chamber, the escaping of the displaced
air thus blowing out the arc.
Circuit breakers are usually able to terminate all current very quickly: typically the arc is
extinguished between 30 ms and 150 ms after the mechanism has been tripped,
depending upon age and construction of the device.
MCB (Miniature Circuit Breaker)rated current not more than 100 A. Trip
characteristics normally not adjustable. Thermal or thermal-magnetic operation.
Breakers illustrated above are in this category.
There are three main types of MCBs: 1. Type B - trips between 3 and 5 times full load
current; 2. Type C - trips between 5 and 10 times full load current; 3. Type D - trips
between 10 and 20 times full load current. In the UK all MCBs must be selected in
accordance with BS 7671.
the latch, which lets the contacts open by spring action. Some magnetic breakers
incorporate a hydraulic time delay feature using a viscous fluid. A spring restrains the
core until the current exceeds the breaker rating. During an overload, the speed of the
solenoid motion is restricted by the fluid. The delay permits brief current surges beyond
normal running current for motor starting, energizing equipment, etc. Short circuit
currents provide sufficient solenoid force to release the latch regardless of core position
thus bypassing the delay feature. Ambient temperature affects the time delay but does
not affect the current rating of a magnetic breaker
SF6 circuit breakers extinguish the arc in a chamber filled with sulfur hexafluoride
gas.
In substations the protective relay scheme can be complex, protecting equipment and
buses from various types of overload or ground/earth fault.
High-voltage breakers are broadly classified by the medium used to extinguish the arc.
Bulk oil
Minimum oil
Air blast
Vacuum
SF6
CO2
Some of the manufacturers are ABB, GE (General Electric), Tavrida Electric, Alstom,
Mitsubishi Electric, Pennsylvania Breaker, Siemens, Toshiba, Konar HVS, BHEL, CGL,
Square D (Schneider Electric), Becker/SMC (SMC Electrical Products).
Due to environmental and cost concerns over insulating oil spills, most new breakers
use SF6gas to quench the arc.
Circuit breakers can be classified as live tank, where the enclosure that contains the
breaking mechanism is at line potential, or dead tank with the enclosure at earth
potential. High-voltage AC circuit breakers are routinely available with ratings up to
765 kV. 1200kV breakers were launched by Siemens in November 2011, followed by
ABB in April the following year. High-voltage circuit breakers used on transmission
systems may be arranged to allow a single pole of a three-phase line to trip, instead of
tripping all three poles; for some classes of faults this improves the system stability and
availability.
ISOLATOR
An isolator is a two-port device that transmits microwave or radio frequency power in
one direction only. It is used to shield equipment on its input side, from the effects of
conditions on its output side; for example, to prevent a microwave source being detuned
by a mismatched load.
NON RECIPORITY
from the ferrite or absorbed. An isolator is a non-reciprocal device, with a nonsymmetric scattering matrix. An ideal isolator transmits all the power entering port 1 to
port 2, while absorbing all the power entering port 2, so that to within a phase-factor its
S-matrix is
TYPES:
Resonance absorption
In this type the ferrite absorbs energy from the microwave signal travelling in one
direction. A suitable rotating magnetic field is found in the TE 10 mode of
rectangular waveguide. The rotating field exists away from the centre-line of the broad
wall, over the full height of the guide. However, to allow heat from the absorbed power
to be conducted away, the ferrite does not usually extend from one broad-wall to the
other, but is limited to a shallow strip on each face. For a given bias field, resonance
absorption occurs over a fairly narrow frequency band, but since in practice the bias
field is not perfectly uniform throughout the ferrite, the isolator functions over a
somewhat wider band.
FIELD
DISPLACEMENT
This type is superficially very similar to a resonance absorption isolator, but the
magnetic biassing differs, and the energy from the backward travelling signal is
absorbed in a resistive film or card on one face of the ferrite block rather than within the
ferrite itself. The bias field is weaker than that necessary to cause resonance at the
operating frequency, but is instead designed to give the ferrite zero permeability for one
sense of rotation of the microwave signal field. The bias polarity is such that this special
condition arises for the forward signal, while the backward signal sees the ferrite as an
ordinary permeable material. Consequently the electromagnetic field of the forward
signal tends to be excluded from the ferrite while the field of the backward wave is
concentrated within it. This results in a null of the electric field of the forward signal on
the surface of the ferrite where the resistive film is placed. Conversely for the backward
signal, the electric field is strong over this surface and so its energy is dissipated in
driving current through the film. In rectangular waveguide the ferrite block will typically
occupy the full height from one broad-wall to the other, with the resistive film on the side
facing the centre-line of the guide.
USING
A CIRCULATOR
A two-port isolator is obtained simply by terminating one of the three ports with
a matched load, which absorbs all the power entering it. The biassed ferrite is part of
the circulator and causes a differential phase-shift for signals travelling in different
directions. The bias field is lower than that needed for resonance absorption, and so
this type of isolator does not require such a heavy permanent magnet. Because the
power is absorbed in an external load, cooling is less of a problem than with a
resonance absorption isolator.
CURRENT TRANSFORMER
(PT)), are known as instrument transformers. When current in a circuit is too high to
directly apply to measuring instruments, a current transformer produces a reduced
current accurately proportional to the current in the circuit, which can be conveniently
connected to measuring and recording instruments. A current transformer also isolates
the measuring instruments from what may be very high voltage in the monitored circuit.
Current transformers are commonly used in metering and protective relays in
the electrical power industry.
DESIGN
Like any other transformer, a current transformer has a primary winding, a magnetic
core, and a secondary winding. The alternating current flowing in the primary produces
an alternating magnetic field in the core, which then induces an alternating current in the
secondary winding circuit. An essential objective of current transformer design is to
ensure that the primary and secondary circuits are efficiently coupled, so that the
secondary current bears an accurate relationship to the primary current.
The most common design of CT consists of a length of wire wrapped many times
around a silicon steel ring passed 'around' the circuit being measured. The CT's primary
circuit therefore consists of a single 'turn' of conductor, with a secondary of many tens or
hundreds of turns. The primary winding may be a permanent part of the current
transformer, with a heavy copper bar to carry current through the magnetic core.
Window-type current transformers (aka zero sequence current transformers, or ZSCT)
are also common, which can have circuit cables run through the middle of an opening in
the core to provide a single-turn primary winding. When conductors passing through a
CT are not centered in the circular (or oval) opening, slight inaccuracies may occur.
Shapes and sizes can vary depending on the end user or switchgear manufacturer.
Typical examples of low voltage single ratio metering current transformers are either
ring type or plastic moulded case. High-voltage current transformers are mounted on
porcelain bushings to insulate them from ground. Some CT configurations slip around
the bushing of a high-voltage transformer or circuit breaker, which automatically centers
the conductor inside the CT window.
The primary circuit is largely unaffected by the insertion of the CT. The rated secondary
current is commonly standardized at 1 or 5 amperes. For example, a 4000:5 CT would
provide an output current of 5 amperes when the primary was passing 4000 amperes.
The secondary winding can be single ratio or multi ratio, with five taps being common
for multi ratio CTs. The load, or burden, of the CT should be of low resistance. If the
voltage time integral area is higher than the core's design rating, the core goes
into saturation towards the end of each cycle, distorting the waveform and affecting
accuracy.
USAGE
Current transformers are used extensively for measuring current and monitoring the
operation of the power grid. Along with voltage leads, revenue-grade CTs drive the
electrical utility's watt-hour meter on virtually every building with three-phase service
and single-phase services greater than 200 amps.
The CT is typically described by its current ratio from primary to secondary. Often,
multiple CTs are installed as a "stack" for various uses. For example, protection devices
and revenue metering may use separate CTs to provide isolation between metering and
protection circuits, and allows current transformers and different characteristics
(accuracy, overload performance) to be used for the devices.
SAFETY PRECAUTION
Care must be taken that the secondary of a current transformer is not disconnected
from its load while current is flowing in the primary, as the transformer secondary will
attempt to continue driving current across the effectively infinite impedance up to its
core saturation voltage. This may produce a high voltage across the open secondary
into the range of several kilovolts, causing arcing, compromising operator with
equipment safety, or permanently affect the accuracy of the transformer.
ACURACY
The accuracy of a CT is directly related to a number of factors including:
Burden
Rating factor
Load
Temperature and
Physical configuration.
For the IEC standard, accuracy classes for various types of measurement are set out in
IEC 60044-1, Classes 0.1, 0.2s, 0.2, 0.5, 0.5s, 1, and 3. The class designation is an
approximate measure of the CT's accuracy. The ratio (primary to secondary current)
error of a Class 1 CT is 1% at rated current; the ratio error of a Class 0.5 CT is 0.5% or
less. Errors in phase are also important especially in power measuring circuits, and
each class has an allowable maximum phase error for a specified load impedance.
Current transformers used for protective relaying also have accuracy requirements at
overload currents in excess of the normal rating to ensure accurate performance of
relays during system faults. A CT with a rating of 2.5L400 specifies with an output from
its secondary winding of 20 times its rated secondary current (usually 5 A x 20 = 100 A)
and 400 V (IZ drop) its output accuracy will be within 2.5 percent.
BURDEN
The secondary load of a current transformer is usually called the "burden" to distinguish
it from the load of the circuit whose current is being measured.
The burden, in a CT metering circuit is the (largely resistive) impedance presented to its
secondary winding. Typical burden ratings for IEC CTs are 1.5 VA, 3 VA, 5 VA, 10 VA,
15 VA, 20 VA, 30 VA, 45 VA & 60 VA. As for ANSI/IEEE burden ratings are B-0.1, B-0.2,
B-0.5, B-1.0, B-2.0 and B-4.0. This means a CT with a burden rating of B-0.2 can
tolerate up to 0.2 of impedance in the metering circuit before its secondary accuracy
falls outside of an accuracy specification. These specification diagrams show accuracy
parallelograms on a grid incorporating magnitude and phase angle error scales at the
CT's rated burden. Items that contribute to the burden of a current measurement circuit
are switch-blocks, meters and intermediate conductors. The most common source of
excess burden is the conductor between the meter and the CT. When substation meters
are located far from the meter cabinets, the excessive length of wire creates a large
resistance. This problem can be reduced by using CTs with 1 ampere secondaries,
which will produce less voltage drop between a CT and its metering devices.
However, the concept of knee point voltage is very pertinent to protection current
transformers, since they are necessarily exposed to currents of 20 or 30 times rated
current during faults
RATING FATOR
Rating factor is a factor by which the nominal full load current of a CT can be multiplied
to determine its absolute maximum measurable primary current. Conversely, the
minimum primary current a CT can accurately measure is "light load," or 10% of the
nominal current (there are, however, special CTs designed to measure accurately
currents as small as 2% of the nominal current). The rating factor of a CT is largely
dependent upon ambient temperature. Most CTs have rating factors for 35 degrees
Celsius and 55 degrees Celsius. It is important to be mindful of ambient temperatures
and resultant rating factors when CTs are installed inside padmount transformers or
poorly ventilated mechanical rooms. Recently, manufacturers have been moving
towards lower nominal primary currents with greater rating factors. This is made
possible by the development of more efficient ferrites and their corresponding hysteresis
curves.
SPECIAL DESIGN
Specially constructed wideband current transformers are also used (usually with
an oscilloscope) to measure waveforms of high frequency or pulsed currents
within pulsed powersystems. One type of specially constructed wideband transformer
provides a voltage output that is proportional to the measured current. Another type
(called a Rogowski coil) requires an external integrator in order to provide a voltage
output that is proportional to the measured current. Unlike CTs used for power circuitry,
wideband CTs are rated in output volts per ampere of primary current. CT RATIO.
limiting the foot print of a substation if parallel fixed shunt reactors can be
replaced with one VSR
a VSR can be used as a flexible spare unit and be moved to other locations in
the power grid if needed
WAVE TRAP
Line trap also is known as Wave trap. What it does is trapping the high
frequency communication signals sent on the line from the remote
substation and diverting them to the telecom/teleprotection panel in the
substation control room (through coupling capacitor and LMU).
This is relevant in Power Line Carrier Communication (PLCC) systems for
communication among various substations without dependence on the
telecom company network. The signals are primarily teleprotection signals
and in addition, voice and data communication signals.Line trap also is
known as Wave trap. What it does is trapping the high frequency
communication signals sent on the line from the remote substation and
diverting them to the telecom/teleprotection panel in the substation control
room (through coupling capacitor and LMU).
This is relevant in Power Line Carrier Communication (PLCC) systems for
communication among various substations without dependence on the
telecom company network. The signals are primarily teleprotection signals
and in addition, voice and data communication signals.
The Line trap offers high impedance to the high frequency communication
signals thus obstructs the flow of these signals in to the substation busbars.
If there were not to be there, then signal loss is more and communication will
be ineffective/probably impossible.
LIGHTNING ARRESTER
severe damage to transformers and other electrical or electronic devices. Lightningproduced extreme voltage spikes in incoming power lines can damage electrical home
appliances
COMPONENT
A potential target for a lightning strike, such as a television antenna, is attached to the
terminal labeled A in the photograph. Terminal E is attached to a long rod buried in the
ground. Ordinarily no current will flow between the antenna and the ground because
there is extremely high resistance between B and C, and also between C and D. The
voltage of a lightning strike, however, is many times higher than that needed to
move electrons through the two air gaps. The result is that electrons go through the
lightning arrester rather than traveling on to the television set and destroying it.
BUSBAR
In electrical power distribution, a busbar (also spelled bus bar, buss bar or bussbar,
with the term bus being a contraction of the Latin omnibus - meaning for all) is a strip
or bar of copper, brass or aluminium that conducts electricity within
a switchboard,distribution board, substation, battery bank or other electrical apparatus.
Its main purpose is to conduct electricity, not to function as a structural member.
The cross-sectional size of the busbar determines the maximum amount of current that
can be safely carried. Busbars can have a cross-sectional area of as little as
10 mm2 but electrical substations may use metal tubes of 50 mm in diameter (20 cm2) or
more as busbars. An aluminium smelter will have very large busbars used to carry tens
of thousands of amperes to the electrochemical cells that produce aluminium from
molten salts.
plant start-up, they "import" power from the grid either at 400kV or 220kV and step
down to 132kV or 110kV to supply the station auxiliaries. Once the plant is started
and synchronized to the grid, the same transformer can now be used to "export"
power to the grid.
They are normally auto-transformers and they will have a delta connected tertiary
winding of about 33kV voltage rating, for providing a circulating path for the zerosequence currents. The spec would read: 400/132/33kV, 100MVA
NTPC has formulated a long term Corporate Plan to become a 1,28,000 MW company
upto 2032. In line with the Corporate Plan, the capacity addition under implementation
presently:
PROJECT
Coal
1.
Bongaigaon
2.
Barh-I
3.
Barh-II
4.
Lara-I
5.
Kudgi-I
6.
Vindhyachal-V
7.
Gadarwara-I
8.
Mouda-II
9.
Solapur
10. Rihand-III
11. Nabinagar, BRBCL
12. Muzaffarpur Exp., KBUNL
13. Nabinagar, NPGCPL
14. Vallur-II, NTECL
15. Meja, MUNPL
Total
Hydro
1.
Koldam HEPP ( 4 x 200)
2.
Tapovan Vishnugad HEPP (4 x 130)
3.
Singrauli CW Discharge(Small Hydro)
4.
Lata Tapovan
Total
Solar
1.
Ramagundam Phase-I
2.
Talcher Kaniha
3.
Unchahar
Total
Grand Total (Coal + Hydro + Solar)
STATE
Assam
Bihar
Bihar
Chhattisgarh
Karnataka
Madhya Pradesh
Madhya Pradesh
Maharashtra
Maharashtra
Uttar Pradesh
Bihar
Bihar
Bihar
Tamil Nadu
Uttar Pradesh
Himachal Pradesh
Uttarakhand
Uttar Pradesh
Uttarakhand
MW
7
19
13
16
24
5
16
13
13
5
10
3
19
5
13
18,48
8
5
1
1,49
Andhra Pradesh
Odisha
Uttar Pradesh
NTPC has a glorious record of excellence in every field of its activities ever
since its inception in 1975. Leading the countrys power sector, we take pride
3
20,00
in our people and their performance which has been acknowledged time and
again at various national and international fora.
Environment Award
Performance Awards
Quality Awards
Company Rankings
1. Ranked 348th in Global ranking among Global 2000 list of companies compiled by
Forbes in 2011.
2. Forbes' Global 2000 list of top listed firms
3. Platts Top 250 Global Energy Company Rankings 2010
4. NTPC the Most Respected Company in Power Sector
REFERENCES
BOOKS
LIBRARY
INTERNET