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Standards
Introduction
Introduction
The Oxford English Dictionary definition of Standards is Something which is generally recognized
as being correct or acceptable.
Logic and common sense tells us that a large proportion of accidents related to a relatively small
amount of construction activities could be minimized by compliance with established relevant physical
safety standards. Such standards serve as effective control measures to minimize or eliminate the risk
of accidents whilst carrying out such routine construction activities.
When talking about Physical Safety Standards we refer to the minimum control measures, features or
requirements, which should be established and maintained throughout all aspects of the physical
workplace.
In order to both clarify, and establish consistent physical safety standards across our business,
Gammon HSE Dept have produced a Book of Safety Standards which, will be the basis for the
minimum safety controls, features and requirements for all aspects of the workplace.
The intention of the Book of Safety Standards is not for it to act as a replacement to written
procedures or established acceptable work practices but to act as additional guidelines for individuals
engaged in construction activities.
The Book of Safety Standards should be studied and fully understood by all Line Managers and both
issued & communicated to all applicable employees.
Full compliance with the requirements of this Book of Safety Standards will be expected on all
Gammon sites.
Thomas Ho
Chief Executive
Contents
Contents
1.
ELECTRICITY........................................................................................................................................... 1
General ..................................................................................................................................................... 2
Working Near Underground (U/G) Cables .............................................................................................. 6
Working Near Overhead (O/H) Electricity Lines .................................................................................... 8
Electric Arc Welding................................................................................................................................ 9
2.
3.
4.
5.
6.
7.
LIFTING OPERATION........................................................................................................................... 38
General ................................................................................................................................................... 39
Mobile Crane.......................................................................................................................................... 41
Crawer Crane.......................................................................................................................................... 42
Tower Crane........................................................................................................................................... 43
Excavator for Lifting Operation............................................................................................................. 45
8.
9.
HOUSEKEEPING .................................................................................................................................... 52
I
Contents
Floor Condition ...................................................................................................................................... 53
Access..................................................................................................................................................... 55
Material Storage and Stacking ............................................................................................................... 57
Site Clean and Tidy ................................................................................................................................ 59
10.
11.
EXCAVATION ......................................................................................................................................... 69
General ................................................................................................................................................... 70
Protection of Underground Utilities....................................................................................................... 73
Operation of Excavators......................................................................................................................... 74
Banksman ............................................................................................................................................... 76
12.
Contents
Ceiling Fixer, E&M Worker ................................................................................................................ 113
Steel Erector ......................................................................................................................................... 114
Concretor.............................................................................................................................................. 116
Painter................................................................................................................................................... 118
Scaffolder, Scaffolder CP..................................................................................................................... 120
Steel Fixer ............................................................................................................................................ 121
Fork Lift Operator ................................................................................................................................ 122
Confined Space CW ............................................................................................................................. 123
Drainlayer............................................................................................................................................. 124
Site Investigation Rig Operator............................................................................................................ 125
Tunnel Worker ..................................................................................................................................... 126
Floor Layer........................................................................................................................................... 128
Plasterer................................................................................................................................................ 130
Security Guard, Appointed Fire Wardens ............................................................................................ 131
Roller Operator..................................................................................................................................... 132
Piling Worker ....................................................................................................................................... 133
Worker Working Over Water............................................................................................................... 134
13.
Contents
Builders Lift ........................................................................................................................................ 169
Material Hoist....................................................................................................................................... 172
Scissor Lift (Mobile Elevated Working Platform)............................................................................... 174
Cherry Pickers (Aerial Working Platforms)......................................................................................... 176
Gondola (Suspended Working Platform) ............................................................................................. 178
Cutting / Grinding Wheels (Abrasive Wheels) .................................................................................... 180
Dumper and Truck (Including Dump Truck)....................................................................................... 183
Excavator.............................................................................................................................................. 185
Forklift Truck ....................................................................................................................................... 188
Loader (Including Bobcat) ................................................................................................................... 190
Gas Welding and Flame Cutting .......................................................................................................... 192
IV
BOOK OF SAFETY STANDARDS 2006
Electricity
Electricity
1
BOOK OF SAFETY STANDARDS 2006
Electricity
ELECTRICITY
Reference
GENERAL
Requirements : R1. The design of electrical systems (both temporary and permanent) should meet the
statutory requirements. #
(# - Statutory)
R2. All electrical switchboards and equipment should be installed, maintained and
regularly checked by a Registered Electrician. #
R3. No work shall be done on live conductors or equipment.
R4. All switchboards and equipment shall be properly earthed. Their external metal
casing shall also be properly earthed, except for double insulated equipment. #
R5. The distribution boards and switchboards shall be locked with contact details of key
holder provided.
R6. Coloured marking for circuits and appliances shall be clearly distinguished. #
R7. The distribution circuits shall be equipped with suitable protection devices such as Main
Circuit Breaker (MCB) and Residual Current Device (RCD) to protect against
over-current and earth leakage respectively. #
R8. All wiring shall be supported on proper insulators and the sheath of all electric portable
cables shall be of heavy-duty. #
R9. All flexible cables shall be protected against kinking and be relieved from mechanical
strain at connections to terminals. They shall be hung up as far as practicable.
R10. A permit-to-work certificate (OCP-hsms-13 Form 1) shall be obtained before
maintenance works commence or connections are made to the switchboard.
R11. Portable and hand held tools shall be from voltage of 110v or less and equipped with
a built-in switch for when the tool is released from the hands.
Safety
Precautions
Features
Electricity
F2. Signs detailing the electrical hazard and supply voltage for electricity equipment and
switchboards. #
F3. The electrical wiring diagram at the distribution board. #
F4. Fire extinguishers for switchboards.
F5. Notice on treatment for electric shock, in Chinese and English. #
F6. A warning notice DANGER UNDER REPAIR (in Chinese and English) in 50-mm
red characters on a white background in a visible position for repair work. #
F7. Appropriate plugs and sockets for flexible cables.
F8. Voltage 110v or less and built-in switch for portable and hand-held tools.
Reference Photos
1
1. (R2) Registered electrician
1
1
3
BOOK OF SAFETY STANDARDS 2006
Electricity
Photo 5. Earthing
1
1. (R4) Proper earth connection
2
3
1
1
1. (R9) Cables are hang up with clearence warning
4
BOOK OF SAFETY STANDARDS 2006
Electricity
Photo 12. Electric Shock Notice
1
2
DANGER UNDER REPAIR
5
BOOK OF SAFETY STANDARDS 2006
Electricity
ELECTRICITY
Reference
Requirements : R1. Worker who works near electricity supply lines shall be informed the hazards and
trained to follow the permit-to-dig procedures. #
(# - Statutory)
R2. A competent person (approved by EMSD) shall be appointed to locate the alignment
of all U/G cables in the area, irrespective of the excavation depth. #
R3. The competent person shall be on site at all times to supervise the works during the
trial pit excavation. #
R4. U/G cable alignments and depth profiles as identified in the area shall be clearly
marked on the ground. #
R5. The written report by the competent person, which contains information of the U/G
cables alignments and depth as identified, shall be obtained and kept. #
R6. Portable power tools shall only be used for breaking out paved concrete surfaces or
adjacent to the cable. #
Safety
Precautions
: S1. Always maintain co-ordination with electricity suppliers to obtain further guidelines as
necessary for works in the vicinity of U/G cables.
S2. U/G cables found in roads, footpaths and on sites, should always be treated as LIVE.
Features
6
BOOK OF SAFETY STANDARDS 2006
Electricity
Reference Photos
1. (R3) Full time supervision by the competent person 1. (R4) U/G cable marked on site.
Photo 3. U/G cable mark
7
BOOK OF SAFETY STANDARDS 2006
Electricity
ELECTRICITY
Reference
Requirements : R1. A competent person shall identify whether the proposed works within the vicinity of
O/H lines are necessary (i.e. a horizontal distance of 9m from the nearest conductor
(# - Statutory)
for all works except blasting work, for which the horizontal distance is 25m). #
R2. Worker who are involved in works near O/H lines, especially the operators of lifting
and earth moving equipment, shall be informed the hazards and trained to follow the
working procedures.
R3. The electricity source shall be safely isolated before and during the course of work. #
R4. Ascertain the voltage rating, distance to ground of the O/H lines and consult the
electricity supplier of the lines to agree on a mutually acceptable working plan if any
of the proposed works fall within the vicinity of the O/H lines.
Safety
Precautions
: S1. Contact the electricity supplier to arrange a site meeting before starting works.
S2. Avoid unnecessary working underneath the O/H lines.
S3. Never rely on the insulating cover of any overhead electricity conductors as means of
protection from electric shock.
S4. Always treat the insulated conductors as LIVE.
S5. Do not erect structures (e.g. scaffolding) unnecessarily in the vicinity of O/H lines.
Features
: F1. A safe working plan, which contains headroom, voltage, safe working distance and
safe working procedures.
F2. Warning notices in the vicinity of the O/H lines.
F3. Goal post.
Reference Photos
1
1
Electricity
ELECTRICITY
Reference
: Operational Control Procedure OCP-hsms-15: Arc Welding, Gas Welding and Flame
Cutting
Factories and Industrial Undertakings (Electricity) Regulations
Guide to the Factories and Industrial Undertakings (Electricity) Regulations
Code of Practice Safety and Health at Work for Manual Electric Arc Welding
Requirements : R1. A Registered Electrician shall carry out all electrical installations. #
R2. The welding equipment shall be protected by a separate switch on a separate circuit
(# - Statutory)
that isolates the welding set from other equipment.
R3. Arc welding machines shall be controlled by a switch mounted on or near the
machine framework that, when opened, immediately cuts off the power from all
conductors supplying the machine. #
R4. Arc welding set shall be installed with electrical shock preventor / voltage reducing unit.
#
R5. The residue current device (RCD) shall be installed at the power source, if there is any,
to give protection against electric shock that occurs at the input side of the welding
transformer.
R6. Frames of arc-welding machines shall be effectively earthed. #
R7. Return conductors shall be taken directly to the work and securely connected
mechanically and electrically to it or to the workbench, floor, etc. and to an adjacent
metallic object. #
R8. Electrodes shall only be inserted in the holder with insulating gloves.
R9. The outer surface of electrode holders of hand-operated arc-welding machines,
including the jaw shall be effectively insulated. #
R10. Appropriate PPE shall be used. Refer to the requirement of PPE of this Book of
Safety Standards.
Safety
Precautions
Features
9
BOOK OF SAFETY STANDARDS 2006
Electricity
Reference Photos
1
2
1. (R10) PPE
2. (R7) Earthing
3. (S3) Ventilation
10
BOOK OF SAFETY STANDARDS 2006
Working at Height
Working at Height
11
BOOK OF SAFETY STANDARDS 2006
Working at Height
WORKING AT HEIGHT
Reference
GENERAL
Requirements : R1. Persons who might fall more than 2m shall be protected by means of adequate catch
nets, sheets or platforms, or be secured by safety harnesses with the independent
(# - Statutory)
lifeline properly attached. #
R2. Working platforms shall be protected on all sides with top guardrails (900mm to
1150mm high), intermediate guardrails (450mm to 600mm high) and toe-boards (at
least 200mm high). #
R3. Working platforms shall be provided with safe means of access and egress, which
are at least 400mm wide for passage of persons only, or at least 650mm wide for
passage of materials, and of sufficient length. #
R4. Only trained workers with adequate experience and under the supervision of a
competent person shall erect, alter or dismantle handrails and toe-boards. #
R5. Working platforms and scaffolds shall be regularly inspected. Scaffolding working
platforms shall be periodically (14-days) inspected and displayed with Form 5 by the
competent person. #
R6. Harness, lanyard or independent lifeline shall not be anchored to any railings or
fittings of working platform, unless they have been specified and tested for the
purpose.
Safety
Precautions
: S1. Working platforms shall be good design and construction, adequate strength and
made of sound material and free from patent defect. #
S2. Working platforms shall be kept clean and free of projecting features.
S3. Sufficient numbers of stanchions or standard poles or uprights shall be maintained to
ensure sufficient stability and resistance. #
Features
12
BOOK OF SAFETY STANDARDS 2006
Working at Height
Reference Photos
2
1
2
13
BOOK OF SAFETY STANDARDS 2006
Working at Height
Photo 6. High column rebar erection
1
2
1. (R2) Guardrails and toe-boards on all sides
2. (R3) Safe means of access and egress
Photo 7. Formwork
2
1
1
2
Working at Height
Photo 11. Suspended working platform
15
BOOK OF SAFETY STANDARDS 2006
Working at Height
Photo 15. Tower scaffold platform
16
BOOK OF SAFETY STANDARDS 2006
Working at Height
WORKING AT HEIGHT
Reference
Requirements : R1. Floor opening through which person could fall shall be guarded by covers or by
guardrails and toe-boards on all exposed sides. #
(# - Statutory)
R2. Wall openings less than 1m from the floor and measuring at least 750mm vertically
and 450mm horizontally from which there is a drop of more than 2m shall be
protected by guardrails and toe-bards. #
R3. Narrow wall openings shall be protected by a toe-board is their lower edge is less
than 200mm from the floor. #
R4. The covers for floor opening shall be secured to allow walk on safely and if
necessary, to drive on safely. #
R5. The guardrails and toe-boards as required in R1/R2/R3 shall comply with the
requirement of General section. #
R6. If the means of protection is removed to allow the passage of persons or goods or for
other purposes, it shall be resumed as soon as practicable.
Safety
Precautions
: S1. Covers for openings shall not constitute any obstacle to persons and traffic.
S2. No debris like concrete waste placed or stored onto the openings is allowed.
S3. No shock loading on the guardrails or toe-boards is allowed.
: F1. Covers or guardrails and toe-boards with mesh to prevent falling objects. #
Features
Reference Photos
Working at Height
Photo 4. Opening for ventilation
1
1
1. (R1 & F1) Guardrails and teo-boards
2
1
2. (F1) Mesh
18
BOOK OF SAFETY STANDARDS 2006
Working at Height
WORKING AT HEIGHT
Reference
USE OF LADDER
Requirements : R1. Ladder shall only be used for simple work of short duration.
R2. Ladder shall not be used as a working platform.
(# - Statutory)
R3. Ladder shall be erected on a firm and level base and at a base angle exceeding 75
degrees or a 4 (rise): 1 (base) ratio. #
R4. Ladder shall be secured at top. When it is impracticable to do so, the ladder shall
also be firmly secured at base.
R5. Ladder shall be at least 1.05m above their landing place or above the highest rung
for handhold. #
R6. The spreaders of a stepladder shall be locked in position.
R7. A landing point for rest purpose shall be provided every 6-m for vertical cat-ladder. #
R8. Climbing ladder over 3m shall install back loop. #
R9. Podium ladder shall be provided with guardrails and toe-board as required in
General section.
R10. Wooden ladder shall not be permitted. For electrical work, the footing of ladder shall
be fully insulated. Special cases, which require wooden ladder, e.g. an electrician
working in energize room, shall be approved by the SHS&ER or his delegate.
Safety
Precautions
: S1. Ladder shall be of good construction with no missing or defective rung, of sound
material and of adequate strength for its intended use.
S2. Ladder shall be checked before use.
S3. It shall not step on the top two rungs of an A-shape ladder.
S4. Workers who might fall more than 2m from the ladder shall use safety harnesses as
required in General section.
Features
19
BOOK OF SAFETY STANDARDS 2006
Working at Height
Reference Photos
2
1
2
1
1
20
BOOK OF SAFETY STANDARDS 2006
Working at Height
WORKING AT HEIGHT
Reference
Requirements : R1. Safety nets shall be erected if it is impracticable to provide adequate guardrails or
platform access conforming to the requirement listed in General section. If the
(# - Statutory)
erection of safety net is also impracticable, safety harnesses shall be used to prevent
injury due to fall of persons.
R2. Safety net shall be installed with sufficient clearance under them to prevent contact
with the surface or structures below when subjected to an impact force equal to the
drop test.
R3. Sufficient anchorage fittings shall be provided for safety harnesses with lanyard
attached to independent lifeline. #
R4. Safety net shall be inspected at least once a week for wear, damage and other
deterioration.
R5. Safety harnesses, lifeline, anchorage and fittings shall be properly maintained
Safety
Precautions
: S1. Safety net shall extend outward from the outer most projection of the work surface,
which vertical distance from working level to horizontal net shall be in minimum.
S2. When safety net is used on bridges, the potential fall area from the walkway or
working surface to the net shall be unobstructed.
S3. Any points in mobile elevated work platform shall not be considered as anchorage
point unless it is being load tested.
Features
: F1. Each safety net shall have a border rope for webbing with a minimum breaking
strength of 22.2 KN.
F2. A notice of Wear a safety harness attached to an independent lifeline or an
appropriate anchorage in English and Chinese.
F3. Double lanyard or Y lanyard.
21
BOOK OF SAFETY STANDARDS 2006
Working at Height
Reference Photos
2
1
22
BOOK OF SAFETY STANDARDS 2006
Confined Space
Confined Space
23
BOOK OF SAFETY STANDARDS 2006
Confined Space
CONFINED SPACE
Reference
GENERAL
Requirements : R1. Certified workers and competent persons should complete an approved training
course. #
(# - Statutory)
R2. A risk assessment with recommendations should be carried out by a competent
person and updated due to any subsequent changes. #
R3. Permit-to-work certificate stating all necessary safety precautions should be strictly
followed and fully communicated with the involved workers. #
R4. A certified worker should be stationed outside the confined space to maintain
communication with the workers inside. #
R5. Personal protective equipment as recommended within the risk assessment report
should be strictly used. #
R6. Where the use of approved breathing apparatus is recommended in the risk
assessment report, a worker entering or remaining in a confined space should be
wearing a suitable safety harness connected to a lifeline that is strong enough to
enable him to be pulled out, and that the free end is held by a person outside the
confined space who has sufficient physical strength to be capable of pulling the
person out of the confined space. Where practicable, appropriate lifting equipment
should be available for rescue purposes. #
Safety
Precautions
: S1. No worker should enter a confined space before a risk assessment has been carried
out.
S2. All safety measures recommended in the risk assessment report should be fully
implemented.
S3. The person in-charge of the Permit-to-work certificate should ensure all workers,
materials and equipment involved in the confined space work are withdrawn when
the work is completed.
Features
Confined Space
recommendation and HSEMSP-10.
Reference Photos
25
BOOK OF SAFETY STANDARDS 2006
Confined Space
Photo 6. Breathing apparatus
2
3
1
2
3
1. Stretcher
2. First-aid kit
3. Breathing apparatus
26
BOOK OF SAFETY STANDARDS 2006
27
BOOK OF SAFETY STANDARDS 2006
GENERAL
Requirements : R1. Shall maintain every workplace with adequate ventilation by means of circulation of
fresh air (via natural or mechanical ventilation) and free of dust, fumes or other
(# - Statutory)
impurities. #
R2. If dust or fumes or other impurities are given off at the workplace, all practicable
steps shall be taken to protect workers against inhalation of the dust or fumes or
other impurities and to prevent accumulation of such dust or fumes. #
R3. Exhaust appliances shall be provided and maintained as near as possible to the
point of origin of the fumes, dust or other impurities, e.g.
a. Concrete mixing,
b. Arc/gas welding and flame cutting,
c. Painting and spraying,
d. Mechanical digging,
e. Handling fibrous insulating materials and chemicals,
f.
R4. An air quality monitoring system shall be implemented where required, e.g. for
tunnels, basements and confined space. #
R5. No air intake for the ventilation system shall be sited in any place where waste or
rubbish is likely to be accumulated and inflammable, toxic or irritant fumes are
present. #
R6. The ventilation system shall be inspected, maintained and cleaned regularly by
competent person. #
R7. Effective antiseptic measures shall be implemented to prevent the breeding of
biological contaminants (e.g. mosquitoes) in all site area. #
R8. Personal protective equipment shall be used in cases where dust, fumes and/or
other impurities are present in the workplace. #
R9. An appointed competent person shall perform gas detection as necessary (regularly
or continuously subject to risk assessment). The result of gas detection shall be
displayed in a highly visible location at the workplace. #
28
BOOK OF SAFETY STANDARDS 2006
Features
Reference Photos
29
BOOK OF SAFETY STANDARDS 2006
30
BOOK OF SAFETY STANDARDS 2006
31
BOOK OF SAFETY STANDARDS 2006
GENERAL
Requirements : R1. Site management should conduct a basic hazard assessment on the pedestrian /
vehicle control within the site and document it as a traffic management plan. #
(# - Statutory)
R2. Where practicable, all walkways should be clearly demarcated with cones or
barriers.
R3. The standard width of walkways is 1m and the minimal width is 750 mm.
R4. Demarcation of storage areas, and the forbidden areas to be left clear (e.g. floor area
below electrical panels and safety equipment), is recommended.
R5. Roadways for vehicles should be wide enough to accommodate any vehicle
authorized to be used in that area. Traffic barriers and signs should be placed where
required.
R6. All workers exposed to the risks of moving roadway traffic or construction plant
should wear high-visibility garment. #
R7. The exits and entrances to public roadways / walkways should be well planed to
minimize potential hazards and any inconvenience of both public and workers.
Warning signs / lights for both daytime and nighttime work shall be used.
R8. A traffic banksman shall be stationed where required, especially for main exits and
entrances.
Safety
Precautions
: S1. How to minimize the potential hazards of site activities to public traffic and pedestrian
is to be referred to the Working on Live Loads of this Book of Safety Standards,
OCP-hsms-10 and the Code of Practice for the Lighting, Signing and Guarding of
Road Works.
S2. How to prevent injury of person and damage to property arising from site traffic and
site transport is to be referred to OCP-hsms-23.
Features
: F1. Traffic control equipments, e.g. traffic signs, tapes, cones, barriers, road hazard
warning lantern, information boards and site lighting.
F2. High-visibility garment.
32
BOOK OF SAFETY STANDARDS 2006
2
1
1
1
3
33
BOOK OF SAFETY STANDARDS 2006
34
BOOK OF SAFETY STANDARDS 2006
GENERAL
Requirements : R1. Site management should document a Temporary Traffic Diversion Scheme after
consulting the appropriate authorities (e.g. Highways Department, Transport
(# - Statutory)
Department, the Police and KCRC). Where applicable, Excavation Permit and
Expressway Work Permit should be obtained and displayed on site entrance. #
R2. Setting up the works area should commence with the placing of traffic control
equipment (e.g. traffic signs, cones, barriers, lanterns and road marks) in
accordance with the Temporary Traffic Diversion Scheme and the Code of Practice
for the Lighting, Signing and Guarding of Road Works. #
R3. When the signing layout has been established, it is advisable to drive/walk through
the site to check the signing from the driver/pedestrian point of view.
R4. During the hours of darkness, all obstruction and barriers should be properly lit with
road hazard warning lanterns. Adequate lighting should be provided in case of work
at night. #
R5. Pedestrians should be protected from the works by means of continuous pedestrian
barriers. #
R6. Vehicles engaging in moving works should be conspicuously painted bright yellow in
colour. If required in the Temporary Traffic Diversion Scheme, they shall also be
fitted with amber flashing roof beacons and alternate red and yellow fluorescent and
reflectorised markings. #
R7. All workers should wear high-visibility garment. #
R8. The adjacent carriageway and footways should be kept free of loose stones, material
and debris.
R9. Remove all the signs, barriers, and materials when the work is completed. #
Safety
Precautions
: S1. All traffic control equipment should be stable under adverse weather conditions and
be substantial.
S2. Temporary road works sign should not obscure any permanent sign unless that sign
no longer applies. All signs made temporarily redundant by the road works should be
removed or be covered with proprietary black tape.
S3. Once a works area is established, the traffic/pedestrians should be kept clear of all
work, vehicles, plants, materials storage and people and should be clear of working
35
Features
: F1. Traffic control equipments, e.g. traffic signs, cones, barriers, road hazard warning
lantern, information boards and site lighting.
F2. High-visibility safety apparel.
F3. Provision of a 1.2m safety zone or approved work zone protection barrier in
expressway road works.
Reference Photos
36
BOOK OF SAFETY STANDARDS 2006
1
2
37
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
Lifting Operation
38
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
LIFTING OPERATION
Reference
GENERAL
Requirements : R1. Operators, banksmen and competent persons of lifting appliances shall hold valid
certificates. #
(# - Statutory)
R2. A competent person shall be appointed to supervise lifting operation. #
R3. Lifting appliances shall be tested and examined by competent examiners prior to
use. #
R4. Lifting appliances shall comply with the requirements in Plant and Equipment of this
Book of Safety Standards.
R5. An Automatic Safe Load Indicator (ASLI) shall be installed. #
R6. Cabins of lifting appliance shall not be covered to provide clear and unrestricted
view. #
R7. Safe access shall be provided to all parts of machinery for periodic inspection or
maintenance. #
R8. Before lifting operation, the loads characteristics (size, weight, any anchorage point,
stability, etc) and floor condition shall be considered to determine the type of crane,
lifting gear and method of lifting. #
R9. Load shall be safely secured before lifting and maintained in stable condition and
free from swinging.
R10. Permit-to-Operate (PTO) and Permit-to-Move (PTM) shall be obtained and displayed
on the plant before operation and moving.
R11. A designated banksman is required if the operators view is blocked and signaling is
required. #
Safety
Precautions
: S1. No crane shall be used under weather conditions likely to endanger its stability.
S2. Never overload the lifting appliance.
S3. No single lifting appliance or lifting gear shall be loaded beyond its safe working load
or rendered unstable in the raising or lowering of the load.
S4. Special risk assessment and method statement shall be developed for tandem lifting
operation, lifting operation at slope, or traveling with loads suspended.
S5. Never disable the safety catch.
Features
: F1. A traveling route of the crane and the loads shall be designated to minimize the
39
Lifting Operation
safety influence to the nearby workers, structure, plant and the public.
F2. Relevant certificates shall be kept and displayed. #
F3. Permit-to-Operate (PTO) and Permit-to-Move (PTM).
F4. A solid floor condition for sitting of cranes. #
F5. Walkietalkie to all operators and the signalers to have the most precise
communication.
F6. Personal protective equipment of signaler shall comply with the requirements of PPE
of this Book of Safety Standards.
Reference Photos
1
1
2
2
40
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
LIFTING OPERATION
MOBILE CRANE
Safety
Precautions
Features
: F1. Jib/boom stops to prevent the jib/ boom from toppling or being pulled backwards over
the top of the cabin.
F2. Jib/boom length indicator for telescopic jib/boom.
F3. An effective audible warning signal which is mounted on the outside of the cabin and
with controls being easily reached by the operator.
F4. Safety cut devices.
F5. Manufacturers' manuals.
Reference Photos
2
1
41
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
LIFTING OPERATION
CRAWER CRANE
Safety
Precautions
Features
: F1. Jib/boom stops to prevent the jib/ boom from toppling or being pulled backwards over
the top of the cabin.
F2. Jib/boom length indicator for telescopic jib/boom.
F3. An effective audible warning signal which is mounted on the outside of the cabin and
with controls being easily reached by the operator.
F4. Safety cut devices.
F5. Manufacturers' manuals.
Reference Photos
42
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
LIFTING OPERATION
TOWER CRANE
Requirements : R1. Mounting base shall be designed by a professional engineer and checked by ICE.
R2. Crane operators shall conduct regular medical check to ensure they are agile, have
(# - Statutory)
good eyesight and are not height phobic.
R3. Effective earth connections shall be provided for electrically-operated cranes.
R4. Loading shall be lifted vertically and not towed.
R5. Tandem lifting by tower crane shall be strictly prohibited.
R6. In case of more that one tower crane was installed in the same site, the operation
overlap zone shall be identified and an anti-collision system shall be set up after
consulting Plant & Equipment Department of CSD.
R7. A boundary limited device shall be installed after consulting Plant & Equipment
Department of CSD to prevent any load from moving outside from the site boundary.
R8. When adverse weather conditions are expected, the main jib should be slewed to the
side of the tower away from the wind and put into free slew; the power supply
switched off and locked; any fuel supplies cut off; and doors or panels giving access
to electrical or mechanical equipment closed and locked.
R9. For longer periods and for out-of-service conditions, isolation should be more
permanent, i.e., switches locked off, fuel supplies cut off and any doors giving access
to machinery or control cabins locked to prevent unauthorized access. The ignition
key and any other keys should be removed from the crane at any time when the
operator is absent from the machine.
Safety
Precautions
: S1. Before being left for a long period, tower cranes which do not have continuous
Features
43
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
Reference Photos
1
TC1
44
BOOK OF SAFETY STANDARDS 2006
Lifting Operation
LIFTING OPERATION
Requirements : R1. An excavator used for lifting operation shall be designed suitable for the purpose.
Solid evidence shall be provided by the manufacturer.
(# - Statutory)
R2. An Automatic Safe Load Indicator (ASLI) shall be installed for an excavator with its
safe working load of more than 1 tone. #
R3. Only the manufacturers designated lifting points on the excavator shall be used for
lifting and examined by RPE.
R4. The excavator operator who operates excavator in lifting operation shall hold a valid
crawer crane operator certificate.
Safety
Precautions
Features
Reference Photos
Lifting Gear
Lifting Gear
46
BOOK OF SAFETY STANDARDS 2006
Lifting Gear
LIFTING GEAR
Reference
GENERAL
Requirements : R1. Lifting gear shall be tested and examined by competent examiner prior to use.
Certificates and reports shall be kept and displayed. #
(# - Statutory)
R2. The safe working load shall be clearly and legibly marked on lifting gear, in English
and Chinese, together with an identification mark. #
R3. Colour code system shown as Photo 4 shall be adopted.
R4. Lifting gear shall be properly stored under cover in clean, dry, well-ventilated places
to prevent corrosion or other damage.
R5. Invalid / damaged lifting gear shall be painted in black and removed off site or cut to
prevent illegal use.
R6. Where necessary to prevent sharp bends in slings, corners of loads shall be
adequately padded. #
R7. The load shall be maintained balanced and stabilized.
R8. The lifting process shall be maintained smooth and slowly.
R9. When handling composite loads such as loose bundles of tubes, bars or wooden
battens, such composite loads shall first be tied up securely at their ends by steel
wires or similar means of adequate strength.
Safety
Precautions
Features
47
BOOK OF SAFETY STANDARDS 2006
Lifting Gear
Reference Photos
Photo 3. Statutory requirements for periodic inspection, test and examination of lifting gear
Type
Lifting
Gear
Factories & Industrial Undertakings (Lifting Appliances & Lifting Gear) Regulations
Frequency
Approved
Test
Examination
Inspection
Items
Form
Before first use
Fibre ropes
Test not required
Before each use 7
Every 6 months
6&7
Wire ropes
Before first use
Every 6 months
Before each use
Other Lifting Gear
Every 6 months
6&7
Blue
Yellow
Green
Orange
Red
White
Black
48
BOOK OF SAFETY STANDARDS 2006
Lifting Gear
LIFTING GEAR
Requirements : R1. A vertical or straight lift is only suitable for lifting a load that will be stable when
suspended from a single lifting point.
(# - Statutory)
R2. Guiding rope shall be set at the load.
Safety
Precautions
: S1. Before lifting up, the attachment point shall be checked again to ensure that the load
Features
Reference Photos
2
1
49
BOOK OF SAFETY STANDARDS 2006
Lifting Gear
LIFTING GEAR
Safety
Precautions
: S1. Before lifting up, the attachment point shall be checked again to ensure that the load
cannot slip out of the sling.
S2. Where the slings have different safe working load ratings, the load that can be lifted
is related to the lesser safe working load.
Features
Reference Photos
50
BOOK OF SAFETY STANDARDS 2006
Lifting Gear
LIFTING GEAR
MULTI-LEGS SLING
Safety
Precautions
: S1. Before lifting up, the attachment point shall be checked again to ensure that the load
cannot slip out of the sling.
S2. Where the slings have different safe working load ratings, the load that can be lifted
is related to the lesser safe working load.
S3. The safe working load of any sling leg shall be not exceeded as a result of the angle
between the sling legs.
Features
Reference Photos
3
3
2
1
51
BOOK OF SAFETY STANDARDS 2006
Housekeeping
Housekeeping
52
BOOK OF SAFETY STANDARDS 2006
Housekeeping
HOUSEKEEPING
Reference
FLOOR CONDITION
Requirements : R1. Make arrangement for ensuring safety and health in connection with the use,
handling, storage or transport of plant or substances.
(# - Statutory)
R2. Provide and maintain safe access to and egress from the workplaces.
R3. Provide and maintain a safe and healthy working environment.
Safety
Precautions
: S1. Floor conditions on the site shall be maintained in safe and good condition. Any
uneven surface, slippery surface, loosen soil surface, protruded steel bar shall be
prevented.
Features
: F1. All damage to floors shall be repaired and maintained in good state promptly after
the damage is reported.
F2. Drainage system shall be installed and maintained if the floor is likely to become
flooding.
F3. Maintain floors free from slippery substances and in dry condition.
F4. Floors, roadways/walkways, elevated platforms and steps shall be kept clean.
F5. Install stepping board to prevent workers step on uneven surfaces.
F6. Provide plank access on steel reinforcement surfaces
F7. Place concrete to provide a strong and stable ground surface.
Reference Photos
(F3) Maintain floors free from slippery substances and (F5) Install stepping board to prevent workers step on
uneven surfaces
in dry condition
(F4) Floor shall be kept clean
53
BOOK OF SAFETY STANDARDS 2006
Housekeeping
Photo 3. Plank access on steel reinforcement surface Photo 4. Using concrete to improve floor surface
54
BOOK OF SAFETY STANDARDS 2006
Housekeeping
HOUSEKEEPING
Reference
ACCESS
Requirements : R1. Provide and maintain safe access to and egress from the workplaces.
R2. Provide and maintain a safe and healthy working environment.
(# - Statutory)
R3. Passageway shall be kept clear of any loosened materials which are not required for
immediate use.
R4. No timber or other material with protruding nails or sharp objects shall be stored or
left on site if such nails or objects are a source of danger to workmen employed
thereon.
Safety
Precautions
: S1. Cables, protruding steel bars, loose materials can cause potential tripping hazards.
Features
Reference Photos
55
BOOK OF SAFETY STANDARDS 2006
Housekeeping
Photo 3. Good access condition
56
BOOK OF SAFETY STANDARDS 2006
Housekeeping
HOUSEKEEPING
Reference
Requirements : R1. Make arrangement for ensuring safety and health in connection with the use,
handling, storage or transport of plant or substances.
(# - Statutory)
R2. Provide and maintain safe access to and egress from the workplaces.
R3. Provide and maintain a safe and healthy working environment.
Safety
Precautions
: S1. Stacks shall be maintained in stable condition. Do not stack too high. In case it is
unavoidable, temporary support shall be installed and proper access and related fall
protection shall be considered.
Features
57
BOOK OF SAFETY STANDARDS 2006
Housekeeping
Reference Photos
(F8) Potential rolling material shall be properly wedged (F3) Never stack over 1.5m
(F5) Clear of traffic
58
BOOK OF SAFETY STANDARDS 2006
Housekeeping
HOUSEKEEPING
Reference
Requirements : R1. Provide and maintain a safe and healthy work environment.
(# - Statutory)
Safety
Precautions
: S1. Maintain good site hygienic condition. Prevent mosquito and rats breeding on site.
Features
: F1. Waste material shall be categorized for possible recycling, sale or disposal.
F2. Remove stagnant water
F3. All workplaces shall be kept clean and tidy.
F4. All racks, shelves and cupboards shall be free of superfluous material and kept tidy.
F5. All plant installed or kept in workplace shall be free of dirt, waste materials and
debris.
Reference Photos
Fire Protection
Fire Protection
60
BOOK OF SAFETY STANDARDS 2006
Fire Protection
FIRE PROTECTION
Reference
GENERAL
Requirements : R1. Fire Prevention: Effective control measures shall be taken to minimize fire risk in
the workplace including smoking, naked flame or other hot work, and flammable
(# - Statutory)
substance used on site.
R2. Fire Fighting: Sufficient number of fire extinguishers, fire pumps and other fire
fighting equipment shall be provided and maintained in good condition. Training of
fire extinguisher operation shall be provided to all. #
R3. Emergency Escape: Emergency escape routes in the workplace shall be planned,
displayed and maintained free of obstruction. Clear signage shall be provided. #
R4. Specific fire plan shall be prepared for individual site areas.
R5. No person other than a registered contractor shall maintain, inspect or repair any fire
service installation or equipment installed in any premises. #
R6. Fire service installation or equipment shall be inspected by a registered contractor at
least once in every 12 months. #
R7. Fuel tanks shall be filled with engines turned off.
Safety
Precautions
: S1. All identified fire risks shall be adequately managed and controlled.
Features
61
BOOK OF SAFETY STANDARDS 2006
Fire Protection
Reference Photos
62
BOOK OF SAFETY STANDARDS 2006
Fire Protection
FIRE PROTECTION
Reference
FIRE EXTINGUISHERS
Requirements : R1. A portable fire extinguisher shall be provided for each 200 square meters of floor
area having been constructed and each floor shall have not less than two fire
(# - Statutory)
extinguishers. #
R2. A portable fire extinguisher shall also be provided in each site office.
R3. Fire extinguishers shall be easily accessible and located close to staircase. #
Safety
Precautions
: S1. Suitable type of fire extinguishers shall be used for specific type of fire.
Features
Reference Photos
According to
BS 5423
Colour of
extinguisher
According to BS EN 3 /
BS 7863
Colour of
colour for
extinguisher
content
Water
Red
Red
Red
Foam
Cream
Red
Cream
Carbon
dioxide
Black
Red
Black
Dry powder
Blue
Red
Blue
Ordinary Fire ~
Wood, paper fire
Electricity fire ~
electrical appliance
63
BOOK OF SAFETY STANDARDS 2006
Fire Protection
FIRE PROTECTION
Reference
Requirements : R1. Fixed fire pumps shall be provided to relay water supply for all floors above 30m. #
R2. The number and position of fire pumps shall be determined jointly by site
(# - Statutory)
management and the FSD Officers, the latter having full discretion on the overall
installation. #
R3. Each pump shall be fitted with inlet/outlet of standard 65mm instantaneous coupling
conforming to BS336. The inlet/outlet shall be individually controlled by a
wheel-operated screw valve designed to open by counter-clockwise rotation. The
direction of opening of the valve shall be clearly engraved in both English and
Chinese on the wheel. #
R4. The pump set shall not cause any obstruction to means of escape. #
R5. A plan showing the locations of the fixed fire pumps shall be provided in 2 prominent
positions at the entrance of the construction site. #
R6. Directional signs indicating the access to the fixed fire pump(s) shall be displayed at
prominent position immediately outside the ground level entrance of the staircases
and at suitable intervals. #
Safety
Precautions
: S1. Backup power supply shall be provided for electric-driven fire fighting equipment
Features
Reference Photos
2
1. (F1) Location plan of fire pumps
2. (F2) Directional signs to access fire pump
64
BOOK OF SAFETY STANDARDS 2006
Fire Protection
FIRE PROTECTION
Reference
Requirements : R1. The storage of dangerous substance shall be maintained under the permissible
exempted quantity as far as practicable. Exempted quantity of dangerous goods is
(# - Statutory)
shown in the following table:#
Dangerous Goods
Acetylene gas
Compressed oxygen gas
Paint, Lacquer & Varnish
Paint Thinner
Diesel Oils
Petrol
Category
2
2
5
5
5
5
Exempted Quantity
2 cylinders
2 cylinders
250 litres
20 litres
2500 litres
20 litres
R2. Dangerous goods license shall be applied for over-exempted quantities used on site.
R3. Fire protective cabinet shall be used for storage of highly flammable substance.
R4. All liquid chemicals shall be stored on collective tray.
R5. Bonding of metallic components shall be applied whenever appropriate for
eliminating electrostatic charges.
R6. Clear warning label, which contains safety precaution and name of dangerous
goods, shall be posted in all area where used or stored.
R7. Adequate number of fire extinguishers (foam type or powder type) shall be placed at
storage area entrances.
Safety
Precautions
: S1. All chemical temporary store areas shall be maintained with good ventilation.
Features
65
BOOK OF SAFETY STANDARDS 2006
Fire Protection
Reference Photos
1
3
(R3 & F2) Fire protective cabinet
1. (R2 & F1) Valid license
2. (R6 & F3) Warning sign and name of dangerous
goods
3. (R7 & F4) Fire Extinguisher
66
BOOK OF SAFETY STANDARDS 2006
Fire Protection
FIRE PROTECTION
Reference
HOT WORKS
Requirements : R1. Any work process which generates flames, sparks, molten slag or heat by using a
mechanical, electrical or energized tool or equipment to apply to certain material for
(# - Statutory)
treatment, including gas and electrical welding and cutting, brazing, cutting, grinding,
heat treatment, etc., shall be treated as hot work.
R2. Hot work permit shall be obtained and displayed.
R3. Before starting hot work, combustible material in the adjacent area shall be removed
or protected by non-combustible materials.
R4. During welding, cutting or grinding, the work area shall be suitable screened using
incombustible material.
R5. Spark proof measures shall be adopted, e.g. fire blanket, spark tray, etc.
R6. The area of any hot work shall be inspected one hour after the work has finished.
R7. Gas welder / flame cutter shall hold a valid license. #
R8. The welding/cutting equipment shall comply with the requirements of Plant and
Equipment of this Book of Safety Standards.
Safety
Precautions
: S1. Adequate precaution shall be taken for the working environment, especially working
adjacent to the public, traffic roads, other working teams, confined spaces, painting
work, etc.
S2. Good ventilation and housekeeping shall be maintained in the work place.
Features
67
BOOK OF SAFETY STANDARDS 2006
Fire Protection
Reference Photos
3
1
2
1
68
BOOK OF SAFETY STANDARDS 2006
Excavation
Excavation
69
BOOK OF SAFETY STANDARDS 2006
Excavation
EXCAVATION
Reference
GENERAL
Requirements : R1. Permit-to-work for Excavation shall be obtained before excavation begins on site. #
R2. Excavation more than 1.2m deep shall be provided with supports at sides of
(# - Statutory)
excavations. Suitable shoring shall be erected or slope shall be formed according to
an approved design. #
R3. Temporary works design for excavation shall be certified by ICE. #
R4. Temporary works coordinator shall check whether the temporary works or cut slope
are completed as per the ICE certificate and issue a temporary works certificate.
R5. Excavations shall be examined by a competent person appointed by the SHS&ER at
least once a week, with Form 4 filled up and displayed at the excavation. #
R6. Safe means of access and egress shall be provided and free from obstructions and
loose earth. If a steel stepladder is provided as such safe means, it shall: a. Be at least 400mm wide with one side rigid handrail made of scaffold tube;#
b. Extend from the bottom of the excavation trench to the top edge of the bank;#
c. Extend from the bottom of the excavation to at least 900mm above the ground
with suitable landings if the depth is greater than 9m. #
R7. Adequate edge protection should be provided along the edge of the excavation.
Refer to the requirements of Working at Height of this Book of Safety Standards. If
rigid mill barrier is provided as edge protection#, it shall: a. Be inter-locked with each other;
b. Be laterally supported by 12mm diameter rebar at every 2m, or welded to
sheetpile with 16mm diameter rebar at every 2m in case where sheetpiles are
installed as shoring. All sharp end of rebar shall be wrapped with protective tape.
c. With 200mm high toe-boards installed. #
R8. Materials shall be stored at a safe distance away from the edge of excavation to
avoid collapsing of the edge. #
Safety
Precautions
: S1. All underground services such as sewers, gas pipes, water pipes and electric cables
that may cause danger during the work shall be identified before work begins. #
S2. Soil shall be removed from sheetpiles and wailings to prevent falls onto persons. #
S3. Cylindrical pipes shall be secured with triangular concrete wedges.
Features
Excavation
F4. Form 4.
F5. Shoring system (sheetpile, timber planks, etc).
F6. Open-cut excavation.
F7. Steel stepladder.
F8. Guardrails and toe-boards.
Reference Photos
1
1
71
BOOK OF SAFETY STANDARDS 2006
Excavation
Photo 5. Edge protection
2
1. (R7 & F8) Rigid barriers line up as guard-rail
2. (R7 & F8) Toe-boards
3. (R7) Lateral support
2
1. (R7 & F8) Guardrails welded to sheetpile
2. (R7 & F8) Sheetpile acting as toe-boards
72
BOOK OF SAFETY STANDARDS 2006
Excavation
EXCAVATION
Reference
Requirements : R1. A competent person shall full time supervise the digging of trial holes on site. #
R2. All underground services such as sewers, gas pipes, water pipes and electric cables
(# - Statutory)
that may cause danger during the work shall be identified before work begins. #
R3. Underground gas, water, electrical and other public utilities shall be shut off or
disconnected if necessary. #
R4. Exposed underground utilities shall be hung, supported or protected as per the
specific recommendations of the utilities companies. #
R5. Warning signs shall be displayed along the alignment of the utilities. #
Safety
Precautions
: S1. A permit-to-work system should be put in place before and in the course of
excavation works. #
S2. Underground cables shall be identified according to the requirement of Electricity of
this Book of Safety Standards.
Features
Reference Photos
1
1
73
BOOK OF SAFETY STANDARDS 2006
Excavation
EXCAVATION
Reference
OPERATION OF EXCAVATORS
Requirements : R1. Excavator shall comply with the requirements in Plant and Equipment of this Book of
Safety Standards.
(# - Statutory)
R2. The operation zone of excavator shall be completely fenced off with barriers at a
minimum distance of 2m measured from the edge of the ballast. Warning signs
should also be displayed.
R3. Banksman shall be designated and be in full time attendance for the operation of
excavator.
R4. Banksman shall stop any persons from entering the operation zone whilst the
excavator is in operation.
R5. Photos of operator and banksman shall be displayed prominently on the upper
structure of the excavator.
Safety
Precautions
: S1. Nobody shall enter the operation zone while the excavator is in operation.
Features
Reference Photos
3
1
4
1
1. (R1) Ballast with chevron pattern
2. (R1) 600mm clearance rule
74
BOOK OF SAFETY STANDARDS 2006
Excavation
Photo 4. Operator and bandsmans photos
75
BOOK OF SAFETY STANDARDS 2006
Excavation
EXCAVATION
Reference
BANKSMAN
Requirements : R1. Banksman shall be designated and be in full time attendance for the operation of
excavator.
(# - Statutory)
R2. Banksman shall attend a specific banksman training course.
R3. Banksman should wear a blue helmet with a specific sticker to identify that he has
been trained.
R4. Banksman should wear a blue reflective vest with the wording of banksman in both
Chinese and English displayed on the back.
R5. Banksman should be equipped with a whistle or other communication equipment.
Safety
Precautions
: S1. Banksman should stop person from entering the demarcation zone while in
Features
operation.
Reference Photos
Photo 1. Banksman
Photo 2. Banksman
3
1
76
BOOK OF SAFETY STANDARDS 2006
77
BOOK OF SAFETY STANDARDS 2006
GENERAL
Requirements : R1. When there is a hazard to personal safety or health at work, it is most important to
eliminate the hazard by adopting safety measures like engineering controls,
(# - Statutory)
improved work processes and administrative controls. PPE should be used only
when these measures cannot control the hazards effectively. #
R2. Wearing safety helmet, reflective vest and safety boots is mandatory when entering
a construction site. #
R3. Wearing safety harness is mandatory when working at height. #
R4. Wearing life jacket is mandatory when working over water. #
R5. Wearing cotton gloves is mandatory when carrying out material / manual handling.
R6. Wearing hearing protectors is mandatory when entering an ear protection zone or
being exposed to noise level at or above 85dB(A) 8 hours Leq. #
R7. Wearing eye protection equipment is mandatory when carrying works such as
hammering, drilling, grinding, cutting, etc. #
R8. Wearing respirators is mandatory when working in dusty environment, contacting
with respirable dangerous substances or oxygen deficiency existed. #
R9. Wearing breathing apparatus is mandatory when working in hazardous atmosphere
or oxygen deficiency environment. #
R10. Training in the proper use and maintenance of PPE shall be provided. #
R11. Sufficient PPE shall be provided and be readily available on site. #
R12. PPE shall be issued to employee on a personal basis and they must sign an
Acknowledgement Form for PPE (OCP-hsms-02 Form 1).
R13. Only nominated PPE in the Personal Protective Equipment Handbook shall be used.
Safety
Precautions
: S1. Cotton gloves shall not be used during operating woodworking machines.
Features
79
BOOK OF SAFETY STANDARDS 2006
80
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81
BOOK OF SAFETY STANDARDS 2006
82
BOOK OF SAFETY STANDARDS 2006
Safety
Precautions
Features
: F1. Helmet
F2. Safety boots
F3. Safety harness
F4. Reflective vest
Reference Photos
83
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Safety harness
F4. Reflective vest
F5. (Desirable) Cotton gloves
Reference Photos
84
BOOK OF SAFETY STANDARDS 2006
GLAZIERS, BANKSMAN
Features
: F1. Helmet
F2. Safety boots
F3. Safety harness
F4. Reflective vest
F5. (Desirable) Cotton gloves
Reference Photos
85
BOOK OF SAFETY STANDARDS 2006
86
BOOK OF SAFETY STANDARDS 2006
RIGGER
Features
: F1. Helmet
F2. Rigger Boots
F3. Safety harness
F4. Reflective vest
F5. Leather gloves
Reference Photos
87
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Leather gloves
F6. Ear defenders/plugs
F7. (Desirable) Coveralls
Reference Photos
88
BOOK OF SAFETY STANDARDS 2006
89
BOOK OF SAFETY STANDARDS 2006
ARC WELDER
Features
: F1. Helmet
F2. Safety boots
F3. Safety harness
F4. Welders body coveralls/apron
F5. Face shield
F6. Welder mask
F7. Leather gloves for welding
F8. Welders head and arm covering
Reference Photos
90
BOOK OF SAFETY STANDARDS 2006
91
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Safety harness
F4. Welders body coveralls/apron
F5. Welder mask
F6. Leather gloves for welding
F7. Welders head and arm covering
F8. Flame cutting / welding goggles
Reference Photos
92
BOOK OF SAFETY STANDARDS 2006
93
BOOK OF SAFETY STANDARDS 2006
ELECTRICIAN
: S1. Electrocution.
S2. Fire/ burns.
S3. Fall from height.
S4. Foreign bodies into eyes.
S5. Laceration/ cut.
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves
F6. (Desirable) Safety spectacles
Reference Photos
94
BOOK OF SAFETY STANDARDS 2006
BLOCK-WORKER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Rubber gloves
F6. (Desirable) Safety spectacles
F7. (Desirable) Dust mask
Reference Photos
95
BOOK OF SAFETY STANDARDS 2006
96
BOOK OF SAFETY STANDARDS 2006
PLUMBER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. (Desirable) Safety spectacles
F6. Leather gloves
Reference Photos
97
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Ear defenders/plugs
F6. Cotton gloves
F7. Safety harness
Reference Photos
98
BOOK OF SAFETY STANDARDS 2006
99
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Ear defenders/plugs
F6. Cotton gloves
F7. Dust mask
F8. Safety harness
Reference Photos
100
BOOK OF SAFETY STANDARDS 2006
101
BOOK OF SAFETY STANDARDS 2006
WATERPROOF APPLICATOR
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Cartridge respirator
F6. Full face shield
F7. Rubber gloves
F8. Coveralls
F9. Safety harness
Reference Photos
102
BOOK OF SAFETY STANDARDS 2006
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BOOK OF SAFETY STANDARDS 2006
PLANT FITTER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Ear defenders/plugs
F6. Leather gloves
F7. Dust mask
F8. Rubber gloves
F9. Coveralls
F10. Safety harness
Reference Photos
104
BOOK OF SAFETY STANDARDS 2006
105
BOOK OF SAFETY STANDARDS 2006
GENERAL LABOURER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Ear defenders/plugs
F6. Cotton gloves
F7. Dust mask
F8. Cartridge respirator
F9. Safety harness
Reference Photos
106
BOOK OF SAFETY STANDARDS 2006
107
BOOK OF SAFETY STANDARDS 2006
CLADDERS
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Cotton gloves
F6. Safety harness
Reference Photos
108
BOOK OF SAFETY STANDARDS 2006
MEWP OPERATOR
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. (Desirable) Cotton gloves
F6. (Desirable) Dust mask
F7. (Desirable) Safety spectacles
Reference Photos
109
BOOK OF SAFETY STANDARDS 2006
110
BOOK OF SAFETY STANDARDS 2006
CARPENTER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. (Desirable) Cotton gloves
F6. (Desirable) Dust mask
F7. (Desirable) Safety spectacles
F8. (Desirable) Ear defenders/plugs
F9. Rubber gloves
Reference Photos
111
BOOK OF SAFETY STANDARDS 2006
112
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves
F6. Safety spectacles
Reference Photos
113
BOOK OF SAFETY STANDARDS 2006
STEEL ERECTOR
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Cotton gloves
F6. Safety spectacles
F7. Face shield
F8. Welder mask
F9. Leather gloves for welding
F10. Welders body coveralls/apron
F11. Welders head and arm covering
Reference Photos
114
BOOK OF SAFETY STANDARDS 2006
115
BOOK OF SAFETY STANDARDS 2006
CONCRETOR
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. Safety spectacles
F6. Ear defenders/plugs
F7. Rubber gloves
Reference Photos
116
BOOK OF SAFETY STANDARDS 2006
117
BOOK OF SAFETY STANDARDS 2006
PAINTER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Cartridge respirator
F6. Full face shield
F7. Rubber gloves
F8. Safety harness
Reference Photos
118
BOOK OF SAFETY STANDARDS 2006
119
BOOK OF SAFETY STANDARDS 2006
SCAFFOLDER, SCAFFOLDER CP
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety spectacles
F5. Safety harness
F6. Leather gloves
Reference Photos
120
BOOK OF SAFETY STANDARDS 2006
STEEL FIXER
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Leather gloves
F5. Safety harness
Reference Photos
121
BOOK OF SAFETY STANDARDS 2006
Safety
Precautions
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Ear defenders/plugs
Reference Photos
122
BOOK OF SAFETY STANDARDS 2006
CONFINED SPACE CW
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Safety harness
F5. (Desirable) Cartridge respirator
F6. (Desirable) Cotton gloves
Reference Photos
123
BOOK OF SAFETY STANDARDS 2006
DRAINLAYER
: S1. Abrasion.
S2. Foreign bodies into eyes.
S3. Inhalation of dust/ fume.
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Cotton gloves
F5. (Desirable) Safety spectacles
F6. (Desirable) Dust mask
Reference Photos
124
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Rigger Boots
F3. Reflective vest
F4. Leather gloves
F5. Ear defenders/plugs
F6. (Desirable) Safety spectacles
Reference Photos
125
BOOK OF SAFETY STANDARDS 2006
TUNNEL WORKER
: S1. Abrasion.
S2. Foreign bodies into eyes.
S3. Inhalation of dust.
S4. Lost of hearing.
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Cotton gloves
F5. Safety spectacles
F6. Dust mask
F7. (Desirable) Ear defenders/plugs
Reference Photos
126
BOOK OF SAFETY STANDARDS 2006
127
BOOK OF SAFETY STANDARDS 2006
FLOOR LAYER
: S1. Dermatitis.
S2. Foreign bodies into eyes.
S3. Inhalation of dust.
S4. Lost of hearing.
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Rubber gloves
F5. Safety spectacles
F6. Dust mask
F7. (Desirable) Ear defenders/plugs
Reference Photos
128
BOOK OF SAFETY STANDARDS 2006
129
BOOK OF SAFETY STANDARDS 2006
PLASTERER
: S1. Dermatitis.
S2. Foreign bodies into eyes.
S3. Inhalation of dust.
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
F4. Rubber gloves
F5. Safety spectacles
F6. Dust mask
Reference Photos
130
BOOK OF SAFETY STANDARDS 2006
Features
: F1. Helmet
F2. Safety boots
F3. Reflective vest
Reference Photos
131
BOOK OF SAFETY STANDARDS 2006
ROLLER OPERATOR
Safety
Precautions
Features
: F1. Helmet
Reference Photos
132
BOOK OF SAFETY STANDARDS 2006
PILING WORKER
Safety
Precautions
Features
: F1. Helmet
S2. Laceration.
Reference Photos
133
BOOK OF SAFETY STANDARDS 2006
Safety
Precautions
: S1. Drowning.
Features
: F1. Helmet
F2. Safety boots
F3. Life jacket
Reference Photos
134
BOOK OF SAFETY STANDARDS 2006
135
BOOK OF SAFETY STANDARDS 2006
TOWER CRANE
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Tower Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Tower crane shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 2, 3 & 5 filled up. #
R3. Tower crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. The cabin shall be fitted with a lock to prevent
unauthorized entry and fire extinguishers. #
R5. Tower crane shall be fitted with an automatic safe load indicator (ASLI). This does
not apply to a crane with a maximum safe working load of 1 tonne or less. #
R6. Every brake on the tower crane shall be fail-safe, i.e. the brake will be automatically
applied wherever there is loss of power. #
R7. Tower crane shall be marked with identification and the safe working load (SWL), in
English and Chinese. #
R8. Tower crane shall be equipped with built-in safety devices, i.e. a hook height limit
switch, luffing jib limit switches, a trolley travel limit switch, etc. which operate
automatically to prevent damage to the machine should the operator make an error.
#
R9. Safe mean of access and egress (e.g. access ladders with safety hoops or
guardrails) shall be provided. Suitable rest platforms shall also be provided at
intervals of not greater than 9m. #
R10. All exposed moving parts of a tower crane such as gears, pulleys, belts, chains,
shafts, flywheels, etc. which might constitute a hazard under normal operation
conditions shall be effectively guarded. #
R11. Electrically-operated cranes should have an effective earth connection and all tower
cranes should be completely and correctly earthed for lightning protection. #
R12. Proper communication channel should be established between operator and slinger /
signaler, e.g. radio and walkie-talkie. #
R13. In case of more that one tower crane was installed in the same site, the operation
overlap zone shall be identified and an anti-collision system shall be set up after
consulting Plant & Equipment Department of CSD. #
R14. A boundary limited device shall be installed after consulting Plant & Equipment
136
BOOK OF SAFETY STANDARDS 2006
Safety
Precautions
: S1. A minimum distance of 3m from any power lines shall be kept and in the case of high
Features
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Reference Photos
137
BOOK OF SAFETY STANDARDS 2006
1
1
1
1
1
1
138
BOOK OF SAFETY STANDARDS 2006
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Mobile Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Crawler crane shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 3 & 5 filled up. #
R3. Crawler crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R5. Crawler crane shall be fitted with an automatic safe load indicator (ASLI). This does
not apply to a crane with a maximum safe working load of 1 tonne or less. #
R6. Crawler crane shall be marked with identification and the safe working load (SWL), in
English and Chinese. #
R7. Crawler crane shall be equipped with a built-in hook height limit switch which operate
automatically to prevent damage to the machine should the operator make an error.
#
R8. Alarm and flashing lights, both side mirrors, warning flash light (Green, Yellow and
Red), mega phone and audio sensors shall be provided.
R9. The work area of crane shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. Warning signs, in
English and Chinese, shall be displayed at the back of crane. #
Safety
Precautions
: S1. A crawler crane shall only stand on a solid ground or if the ground condition is not
stable, sound materials such as metal plate or wood plank shall be placed
underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
Reference Photos
140
BOOK OF SAFETY STANDARDS 2006
1
1
141
BOOK OF SAFETY STANDARDS 2006
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Mobile Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Wheeled crane shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 3 & 5 filled up. #
R3. Wheeled crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R5. Wheeled crane shall be fitted with an automatic safe load indicator (ASLI). This does
not apply to a crane with a maximum safe working load of 1 tonne or less. #
R6. Wheeled crane shall be marked with identification and the safe working load (SWL),
in English and Chinese. #
R7. Wheeled crane shall be equipped with a built-in hook height limit switch which
operate automatically to prevent damage to the machine should the operator make
an error. #
R8. Alarm and flashing lights, both side mirrors and warning flash light shall be provided.
R9. The work area of crane shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. Warning signs, in
English and Chinese, shall be displayed at the back of crane. #
R10. The outriggers shall be fully extended if available and the outriggers shall be sat on a
metal plate or wood plank. #
Safety
Precautions
: S1. A wheeled crane shall only stand on a solid ground or if the ground condition is not
stable, sound materials such as metal plate or wood plank shall be placed
underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
Reference Photos
Photo 2. Outrigger
1
2
1
143
BOOK OF SAFETY STANDARDS 2006
1
1
144
BOOK OF SAFETY STANDARDS 2006
TRUCK-MOUNTED CRANE
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Mobile Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Truck-mounted crane shall be tested and thoroughly examined by a competent
examiner after erection or every 12 months with Form 3 & 5 filled up. #
R3. Truck-mounted crane shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R5. Truck-mounted crane shall be fitted with an automatic safe load indicator (ASLI).
This does not apply to a crane with a maximum safe working load of 1 tonne or less.
#
R6. Truck-mounted crane shall be marked with identification and the safe working load
(SWL), in English and Chinese. #
R7. Alarm and flashing lights and both side mirrors shall be provided.
R8. The work area of crane shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. #
R9. The outriggers shall be fully extended if available and the outriggers shall be sat on a
metal plate or wood plank. #
Safety
Precautions
: S1. A truck-mounted crane shall only stand on a solid ground or if the ground condition is
not stable, sound materials such as metal plate or wood plank shall be placed
underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
145
BOOK OF SAFETY STANDARDS 2006
Photo 1. Outrigger
146
BOOK OF SAFETY STANDARDS 2006
GANTRY CRANE
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Gantry crane shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 3 & 5 filled up. #
R3. Gantry crane shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. Gantry crane shall be fitted with an automatic safe load indicator (ASLI). This does
not apply to a crane with a maximum safe working load of 1 tonne or less. #
R5. Gantry crane shall be marked with identification and the safe working load (SWL), in
English and Chinese. #
R6. Gantry crane shall be equipped with a built-in hook height limit switch which operate
automatically to prevent damage to the machine should the operator make an error.
#
R7. The work area of crane shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. #
Safety
Precautions
: S1. A minimum distance of 3m from any power lines shall be kept and in the case of high
Features
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
147
BOOK OF SAFETY STANDARDS 2006
148
BOOK OF SAFETY STANDARDS 2006
COMPACTOR
Requirements : R1. The operator shall be 18 years old or above, attain an on-site compactor operating
briefing and be competent.
(# - Statutory)
R2. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R3. An unobstructed passageway of not less than 600 mm shall be maintained between
the slewing or other moving parts of the plant and any fixed fixtures. #
R4. An alarm and flashing light and both side mirrors shall be provided.
Safety
Precautions
Features
Reference Photos
149
BOOK OF SAFETY STANDARDS 2006
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Mobile Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Hydraulic crawler drill shall be tested and thoroughly examined by a competent
examiner after erection or every 12 months with Form 4 & 5 filled up. #
R3. Hydraulic crawler drill shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R5. Hydraulic crawler drill shall be marked with identification and the safe working load
(SWL), in English and Chinese. #
R6. Both side mirrors shall be provided.
R7. Independent lifeline shall be provided along the cat ladder at the side of the frame
mast. #
R8. Impervious cover shall be provided at the drilling head.
R9. The work area of drill shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. #
R10. The outriggers shall be fully extended if available and the outriggers shall be sat on a
metal plate or wood plank.
Safety
Precautions
: S1. A crawler drill shall only stand on a solid ground or if the ground condition is not
stable, sound materials such as metal plate or wood plank shall be placed
underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
150
BOOK OF SAFETY STANDARDS 2006
Photo 2. Outriggers
1
2
1
151
BOOK OF SAFETY STANDARDS 2006
DESANDER
Requirements : R1. Only designated person with adequate training and experience shall be allowed to
operate the desander.
(# - Statutory)
R2. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
R3. Access ladders shall be provided. #
Safety
Precautions
: S1. Beware of water and sand spills out from the tank.
Features
Reference Photos
Photo 1. Desander
1
152
BOOK OF SAFETY STANDARDS 2006
HYDROMILL
: Operational Control Procedure OCP-hsms-19: Lifting Appliances and Lifting Gears (4.1)
Factories and Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations
Code of Practice for Safe Use of Mobile Cranes
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Hydromill shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 4 & 5 filled up. #
R3. Hydromill shall be inspected by a competent person every 7 days with Form 1 filled
up. #
R4. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view. #
R5. Alarm and flashing lights and both side mirrors shall be provided.
R6. Independent lifeline shall be provided along the cat ladder at the side of the frame
mast. #
R7. The work area of hydromill shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the plant and any fixed fixtures. #
R8. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
Safety
Precautions
: S1. A hydromill shall only stand on a solid ground or if the ground condition is not stable,
sound materials such as metal plate or wood plank shall be placed underneath.
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
153
BOOK OF SAFETY STANDARDS 2006
154
BOOK OF SAFETY STANDARDS 2006
CASING OSCILLATOR
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. An unobstructed passageway of not less than 600 mm shall be maintained between
the slewing or other moving parts of the plant and any fixed fixtures. #
R3. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
R4. Access ladder shall be provided. #
R5. The control panel shall be clearly labeled.
Safety
Precautions
: S1. If the passageway cannot be maintained at any particular place, access to place
Features
Reference Photos
155
BOOK OF SAFETY STANDARDS 2006
CASING ROTATOR
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. An unobstructed passageway of not less than 600 mm shall be maintained between
the slewing or other moving parts of the plant and any fixed fixtures. #
R3. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
R4. Access ladder shall be provided. #
R5. The control panel shall be clearly labeled.
Safety
Precautions
: S1. If the passageway cannot be maintained at any particular place, access to place
Features
Reference Photos
156
BOOK OF SAFETY STANDARDS 2006
CASING VIBRATOR
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. The lifting gear, wires and shackles being used shall be tested and thoroughly
examined by a competent examiner every six months with Form 6 & 7 filled up. #
R3. The control panel shall be clearly labeled.
R4. Noise restrict zone shall be demarcated. Workers entering that noise restrict zone
shall wear proper ear protector. #
R5. The vibrator shall be lifted by shackles and wires using the indicated lifting points. #
R6. No persons shall be worked underneath the vibrator whenever it is in use.
R7. Working platform shall be provided when maintenance required. #
Safety
Precautions
: S1. A minimum distance of 3m from any power lines shall be kept and in the case of high
Features
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Reference Photos
157
BOOK OF SAFETY STANDARDS 2006
HYDRAULIC HAMMER
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. The lifting gear, man cage, wires and shackles being used shall be tested and
thoroughly examined by a competent examiner every six months with Form 6 & 7
filled up. #
R3. Noise restrict zone shall be demarcated. Workers entering that noise restrict zone
shall wear proper ear protector. #
R4. No persons shall be worked underneath the hammer whenever it is in use.
R5. Lifting man cage shall be provided when maintenance required. #
Safety
Precautions
: S1. Underground utilities shall be marked. Refer to the requirements of Excavation and
Electricity of this Book of Safety Standards. #
S2. A minimum distance of 3m from any power lines shall be kept and in the case of high
voltage lines, the proper safe distance (i.e. 9m from overhead line) shall be kept.
Features
Reference Photos
158
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. A suitable cabin shall be provided to protect the operator from the weather and give
him a clear and unrestrained view.
R3. An unobstructed passageway of not less than 600 mm shall be maintained between
the slewing or other moving parts of the plant and any fixed fixtures. #
R4. All compressor air hose shall be properly secured with clamp. #
R5. All edges shall be properly guarded to prevent fall of person and object. Refer to the
requirements of Working at Height of this Book of Safety Standards. #
R6. Independent lifeline shall be provided along the cat ladder at the side of the frame
mast. #
R7. All moving parts shall be properly guarded. #
R8. The control panel shall be clearly labeled.
Safety
Precautions
: S1. RCD shall be set and adjusted to a stable and leveled position.
S2. Underground utilities shall be marked. Refer to the requirements of Excavation and
Electricity of this Book of Safety Standards. #
Features
Reference Photos
CONCRETE PUMP
Requirements : R1. The hydraulic pump and system shall be checked to ensure they are in good
condition.
(# - Statutory)
R2. The outriggers shall be fully extended. #
R3. The hopper shall be properly guarded. #
R4. All delivery lines, couplings and hoses shall be secured on the fixture.
R5. The connection points of the concrete placing boom, delivery lines and hoses shall
be properly secured with safety catching device. #
R6. Nobody is allowed to stay within the reach of the end hose, stand or sit on the
concrete placing boom or deliver lines.
R7. Work shall be stopped immediately and maintenance team shall be informed if any
blockage caused.
R8. Maintenance flaps shall be closed while the pumping is in progress.
R9. All workers shall wear ear protectors while the pumping is in progress. #
Safety
Precautions
: S1. The concrete pump shall be set on level ground with its wheels firmly locked and
chocked.
S2. Placing boom shall not be transported in extended state.
Features
Reference Photos
Photo 1. Hopper
1
160
BOOK OF SAFETY STANDARDS 2006
WORK BARGE
Requirements : R1. All staff working on the barge shall undergone mandatory Basic Safety Training
(Marine).
(# - Statutory)
R2. Barge license shall be kept on board at any time. #
R3. Perimeter guardrails shall be erected as far as possible, otherwise, adequate
lifebuoys with 30m lifeline attached shall be provided and workers shall wear
lifejackets. #
R4. Walkway shall be kept tidy.
R5. Adequate fire extinguishers and first aid facilities shall be provided on board. #
R6. All mooring ropes and bollards shall be inspected regularly and kept in good
condition. #
R7. All power driven mechanical parts shall be properly guarded. #
R8. The control panel shall be clearly labeled.
R9. Barge with lifting appliances shall be tested and thoroughly examined by a
competent examiner after erection, alteration or every 12 months with Form 1 filled
up. #
R10. Barge with lifting appliances shall be inspected by a competent person every 3
months and fill the inspection report on logbook. #
R11. Openings or edge shall be properly guarded to prevent falls of person and object.
Refer to the requirements of Working at Height of this Book of Safety Standards. #
R12. Adequate lighting shall be provided. #
Safety
Precautions
Features
161
BOOK OF SAFETY STANDARDS 2006
Photo 2. Walkway
1
2
2
1. (R3 & F2) Perimeter guardrails
Photo 4. Opening
mooring ropes
162
BOOK OF SAFETY STANDARDS 2006
FORMWORK HOIST
Requirements : R1. The operator shall be 18 years old or above, undergone the relevant safety training
and be competent.
(# - Statutory)
R2. Formwork hoist shall be tested and thoroughly examined by a competent examiner
after erection or every 12 months with Form 2, 3 & 5 filled up. #
R3. Formwork hoist shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. The hoist shall be fitted with an effective driving machine brake. #
R5. All moving parts shall be properly guarded. #
R6. All edges shall be properly fenced off to prevent fall of person and object. Refer to
the requirements of Working at Height of this Book of Safety Standards. #
R7. The safe working load shall be marked clearly on the platform of cage. #
R8. If access to and egress from the hoist is required, interlock guards or similar device
shall be provided to gates which shall be kept closed except when loading and
unloading. #
Safety
Precautions
: S1. No persons shall work underneath the formwork hoist whenever it is in use.
Features
Reference Photos
1
1
163
BOOK OF SAFETY STANDARDS 2006
GENERATOR
Requirements : R1. The generator shall be connected, checked and maintained only by a Registered
Electrician. #
(# - Statutory)
R2. Only designated person with adequate training and experience shall be allowed to
operate the generator.
R3. Earthing shall be provided. #
R4. Drip tray shall be provided underneath the generator.
R5. The fuel oil supplies shall be properly stored in a dangerous goods store. The
storage shall be maintained under the permissible exempted quantity (2500 Litres for
diesel) as far as practicable. Refer to the requirements of Fire Prevention of this
Book of Safety Standards. #
R6. Generator shall be turned off before refueling.
R7. Maintenance flap shall be closed at any time while operating.
R8. At least one powder type fire extinguisher shall be provided near the generator. #
Safety
Precautions
: S1. All wiring shall be insulated and where there is the possibility of physical damage, the
wiring shall be further protected either by metal conduits or armoring.
S2. The radiator shall not be opened before the generator is completely cool down.
Features
: F1. Earthing. #
F2. Drip tray.
F3. Powder type fire extinguisher. #
Reference Photos
Photo 1. Generator
Photo 2. Generator
1
2
2
164
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. Air compressor, air receiver, pressure vessel or boiler shall be registered with a valid
Form 2 Certificate of Fitness for a Pressure Vessel as stipulated in the Boilers and
(# - Statutory)
Pressure Vessels Ordinance. #
R2. No air receiver shall be operated without a valid certificate, unless exemption has
been obtained from the Labour Department. #
R3. The air compressor shall be set on level ground with its wheels firmly locked and
chocked.
R4. No inspection or repair shall be carried out when the air compressor or air receiver is
in operation.
R5. Before changing tools, the supply air line shall be closed unless the compressor has
an automatic shut-off valve.
R6. A noise emission label shall be provided for any air compressor capable of supplying
compressed air at 500 kPa pressure or above. #
R7. All air hose connections shall be secured by wire net.
R8. Hose shall be kept clear of traffic to avoid damage.
R9. Ear protectors shall be used against excessive noise exposure if required during the
operation of a compressor. #
Safety
Precautions
: S1. When there is any damage or failure of the air compressor or air receiver, stop
operation and report it to the supervisor or the responsible.
S2. Adequate warning notices/signs shall be provided. #
S3. Good ventilation shall be provided when using air compressor in-door. #
S4. The pressure relief and safety valves shall be inspected in regular intervals.
Features
165
BOOK OF SAFETY STANDARDS 2006
1
3
166
BOOK OF SAFETY STANDARDS 2006
WOODWORKING MACHINES
Requirements : R1. The operator shall be 16 years old or above, and fully trained. #
R2. The floor surrounding a woodworking machine shall be maintained in good condition
(# - Statutory)
and free from chips and other loose material and shall not be allowed to become
slippery. #
R3. An efficient stopping and starting appliance shall be provided and easily accessed. #
R4. The saw blade, guards and riving knife shall be provided and properly set. #
R5. A push stick or push block shall be used when feeding the work piece to the saw. #
R6. The top of a circular saw shall be covered by a strong and easily adjustable crown
guard with a flange at the side of the saw furthers from the fence. #
R7. An emergency stopping and starting appliance shall be provided. #
R8. Adequate lighting shall be provided. #
R9. When guards are removed to facilitate the checking or maintenance of the machine,
that machine shall be isolated so that it cannot be operated with the guard removed.
#
R10. A noise assessment shall be conducted for the machine. If the noise level exceeds
the first-action level, a noisy zone shall be demarcated and ear protectors shall be
provided to the operators. #
Safety
Precautions
: S1. No smoking/no naked fire warning signs shall be displayed at prominent places. #
Features
S2. Cotton gloves shall not be used during the operation of a woodworking machine.
F2. Crown guard with a flange at the side of the saw furthers from the fence. #
F3. Effective guarding. #
F4. Emergency stopping and starting appliance. #
F5. Fire extinguishers.
167
BOOK OF SAFETY STANDARDS 2006
3
4
168
BOOK OF SAFETY STANDARDS 2006
BUILDERS LIFT
Requirements : R1. All lift works shall be carried out by a registered contractor. #
R2. The operator shall be 18 years old or above, hold a valid certificate and be
(# - Statutory)
competent. #
R3. Builders lift shall be tested and thoroughly examined by a competent examiner after
erection or every 6 months with Form 14, 15 & 16 filled up. #
R4. Builders lift shall be maintained, inspected, cleaned, oiled and adjusted by a
registered contractor at least every 7 days with Form 7 filled up. #
R5. The most recent certificate of test and examination shall be prominently displayed
inside the lift cage or on the platform. #
R6. Builders lift shall be checked and inspected by a competent operator daily for its
function before commencement of operation. The checks shall at least include the
tyre pressure, hydraulic oil level, operation on the controls, hydraulic oil leakage, hose
and connections, chassis mountings and linkages. #
R7. The number of passengers in the lift cage shall not exceed the maximum number
permitted. #
R8. No safety devices shall be interfered while operating the builder's lift. #
R9. Proper operating procedures laid down by the manufacturer shall be followed while
operating the builder's lift. #
Safety
Precautions
: S1. The design and construction of builders lift shall be complied with the Code of
Practice on the Builders Lift and the following requirements: a. A builders lift shall be of good design and construction, adequate mechanical
strength, and properly installed and anchored. #
b. A builders lift shall be provided by a cage which is constructed such that persons
shall not fall out of the cage or be trapped between any fixed structure or moving
parts of the lift or be struck by articles or materials falling down the lift. #
c. The cage shall be fitted with a gate which has efficient interlocking to prevent the
cage from being opened unless the cage is at a landing place and to prevent the
cage from moved away from the landing place until the gate is closed. #
d. The landing place in a lift enclosure shall be fitted with a gate which is fitted with
efficient interlocking or similar device. #
e. The lift cage shall be fitted with efficient automatic devices to cause the cage to
169
The lift cage shall be fitted with an overload sensing device to cause the cage to
come to rest and sounds and audible alarm when overloaded. #
g. The lift cage shall be provided with an emergency opening either as a door in the
lift cage or as a trapdoor in the lift cage roof and a safety switch to interrupt the
control circuit and prevent the movement of the lift cage if the emergency
opening is not properly closed or locked. #
h. The lift shall be fitted with effective safety gear and over speed governor to cause
the cage to come to rest when maximum speed exceeded. #
i.
S2. The following markings shall be clearly shown on the builders lifts: a. The safe working load; the maximum number of persons it may carry; the
maximum wind speed exceeding which no operation shall be permitted and the
maximum gradient exceeding which no operation shall be permitted. #
b. The purpose and method of the operation of the controls.
c. The tyre pressure.
S3. The life shall not be used to lift to carry materials.
Features
170
BOOK OF SAFETY STANDARDS 2006
1
2
171
BOOK OF SAFETY STANDARDS 2006
MATERIAL HOIST
Requirements : R1. The operator shall be 18 years old or above, fully trained and competent. #
R2. Material hoist shall be tested and thoroughly examined by a competent examiner
(# - Statutory)
after erection or every 6 months with Form 2 & 3 filled up. #
R3. Material hoist shall be inspected by a competent person every 7 days with Form 1
filled up. #
R4. Material hoist shall be provided with a suitable cabin which affords its operator
adequate protection from the weather. #
R5. Material hoist shall be fitted with one or more efficient brakes, or other similar safety
devices, which will prevent a load suspended from the appliance from falling out of
control or dangerously. #
R6. The drum or pulley of a material hoist shall be of sufficient diameter and construction
for the rope used. #
R7. The hoist way of the hoist where persons are liable of being struck by a moving part
of the hoist shall be protected by a substantial enclosure. #
R8. The winch of a hoist shall be fitted with an effective driving machine brake. #
R9. Effective arrangements for signals for operating the hoist shall be made if the
operator does not have a clear and unrestricted view of the hoist's carriage, platform
or cage. #
R10. The safe working load shall be marked clearly on the platform of cage. #
R11. The list of authorized competent operators shall be displayed on operating cabin. #
R12. Loads shall be adequate secured or securely suspended or supported when being
raised or lowered. #
R13. If access to and egress from the hoist is required, interlock guards or similar device
shall be provided to gates which shall be kept closed except when loading and
unloading. #
Safety
Precautions
: S1. Material hoist shall not be used for carrying persons at any time. #
Features
S2. Material hoist shall be operated only from one position at any one time.
Reference Photos
1
1
173
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The operator shall be over 18 year, fully trained and competent. #
R2. Mobile elevated working platform shall be tested and thoroughly examined by a
(# - Statutory)
competent examiner after erection or every 12 months with Form 3 & 5 filled up. #
R3. Mobile elevated working platform shall be inspected by a competent person every 7
days with Form 1 filled up. #
R4. Mobile elevated working platform shall be provided with top guardrail of
900-1150mm height, intermediate guardrail of 450-600mm height and toe-board of
200mm height. Refer to the requirement of Working at Height of this Book of Safety
Standards. #
R5. Visible and audible alarms shall be provided when mobile elevated working platform
is in operation. #
R6. The list of the approved operators shall be displayed in the mobile elevated working
platform for inspection.
R7. Visual inspection of scissor lift and surrounding area shall be conducted to ensure
both are clear of other personnel and obstructions (including overhead obstructions).
R8. Mobile elevated working platform shall be proper switched off with keys removed
when not in use.
R9. Safety harness with double lanyard system shall be attached to the basket of mobile
elevated working platform.
Safety
Precautions
Features
2
1
1
175
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The operator shall be 18 year old or above, fully trained and competent. #
R2. Aerial working platform shall be tested and thoroughly examined by a competent
(# - Statutory)
examiner after erection or every 12 months with Form 3 & 5 filled up. #
R3. Aerial working platform shall be inspected by a competent person every 7 days with
Form 1 filled up. #
R4. Aerial working platform shall be provided with top guardrail of 900-1150mm height,
intermediate guardrail of 450-600mm height and toe-board of 200mm height. Refer
to the requirement of Working at Height of this Book of Safety Standards. #
R5. Visible and audible alarms shall be provided and function normally when cherry
pickers are in operation. #
R6. Proper access and egress shall be provided. #
R7. The cherry pickers shall be used on level ground and its tyres shall be with correct
tyre pressure.
R8. The load capacities specified by the manufacturer shall not be exceeded.
R9. The work area shall be fenced off to prevent other parties enter into the working
area.
R10. The boom shall be loaded down before moving/leaving the cherry picker.
R11. The key shall not left in an unattended cherry picker.
R12. The parking break shall be set before leaving the machine.
R13. Personal protective equipment and communication facilities shall be provided to
banksman and any person assisting in the operations.
Safety
Precautions
: S1. Check any obstruction, especially overhead cable or other facilities before raise up
the boom.
S2. The cherry picker shall not be operated at boom lengths and boom radius which are
not listed on the chart. Under extreme conditions, the machine may overturn even
without a load on the hook.
Features
2
1
2
1. (R10) Load down the boom before moving the
cherry picker
2. (R13) Personal protective equipment
1. (R9) The work area is fenced off
2. (R7) Level ground
Photo 3. PPE
Photo 4. Parking
1
1
177
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The gondola operator shall be 18 years old or above and hold a valid certificate. #
R2. A gondola shall be thoroughly examined by a competent examiner at every 6 months
(# - Statutory)
with Form 2 filled up and load tested at every 12 months with Form 3 filled up. #
R3. A gondola shall be inspected by a competent person at every 7 days with Form 1
filled up. #
R4. A gondola shall be adequately and securely anchored supported. The supports shall
be of good construction and adequate strength. #
R5. Two independent and efficient braking systems shall be installed in the
power-operated winches to climbers to prevent the suspended working platform from
falling out of control. #
R6. The platform of a suspended working platform shall be: a. At least 440 mm wide and with sufficient length; #
b. With toe boards at least 200mm high on all sides; #
c. With guard-rails of adequate strength and the top guard-rail of 900mm to
1150mm and the lowest guard-rail of not more than 700mm from the toe-board. #
d. Provided with sufficient safe means of access and egress; #
e. Clearly and legible marked with the safe working load; maximum number of
persons allowed; appropriate mark to distinguish it from other similar platform;
and warning notice to remind operator to wear safety harnesses. #
R7. Effective means of communication (e.g. walkie-talkies) shall be provided between
those persons on the gondola and those on the ground. #
R8. Gondolas shall not be use in windy and adverse weather.
R9. A safety harness and an independent lifeline shall be provided to each person using
a gondola. #
Safety
Precautions
Features
: F1. Outrigger.
F2. Anchorage. #
178
Reference Photos
Photo 1. Gondola
Photo 3. Gondola
Photo 4. Gondola
1
1
2
179
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. All abrasive wheels shall be properly mounted by competent persons who have been
appointed in writing by the employer. They shall be well trained and have the
(# - Statutory)
practical experience for the mounting job. #
R2. Every wheel shall be clearly marked, in English or Chinese, with the maximum
permissible speed in revolutions per minute specified by the manufacturer of that
wheel. #
R3. No abrasive wheel shall be operated at a speed in excess of the maximum
permissible speed. #
R4. No spindle shall be operated at a speed in excess of the lesser of the maximum
working speed of that spindle and, while an abrasive wheel is mounted on it, the
maximum permissible speed of the wheel. #
R5. A guard shall be provided and kept in position at every abrasive wheel in motion.
Suitable protection flanges shall be mounted if necessary. #
R6. An efficient device for starting and cutting off the power shall be provided to the
machine where abrasive wheels are used. #
R7. Where at an abrasive wheel there is a rest for supporting a workpiece, that rest shall
at all times while the wheel is in motion be properly secured and adjusted so as to be
as close as practicable to the exposed part of the abrasive wheel. Every rest shall be
of substantial construction and properly maintained. #
R8. A warning notice, in English and Chinese and in a approved, concerning the dangers
arising from the use of abrasive wheels and the precautions to be observed shall be
affixed. #
R9. The floor immediately surrounding every fixed machine on which an abrasive wheel
is mounted shall be maintained in good and even condition and shall be kept clear of
loose material and prevented from becoming slippery. E
R10. Persons carrying out dry grinding operations and truing or dressing an abrasive
wheel shall wear eye protectors or appropriated PPE and protected by suitable
transparent screens to intercept flying particles. #
Safety
Precautions
: S1. Only trained persons shall be allowed to use cutting / grinding wheels. #
S2. No employee shall misuse or remove any guard, protection flange, machine control,
governor or other device provided. #
S3. Abrasive wheel shall be suitable for the work for which it is used to the extent
necessary.
180
Features
Reference Photos
4
2
3
181
BOOK OF SAFETY STANDARDS 2006
182
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The driver of loadshifting machine shall be 18 years old or above and hold a valid
certificate. #
(# - Statutory)
R2. The driver of truck shall have a valid driver license for the specific truck. #
R3. The dumper and truck shall not be overloaded or over speeded. #
R4. Mirrors, reverse alarm and warning alarm shall be provided. #
R5. Temporary fencing and warnings at edges of embankments, excavations and pits
shall be provided. Safety measures for dumping pits such as stop logs to rear wheels
of dumpers shall be provided. #
R6. The tipping bodies shall be lowered and the engine shall be switched off in an
unattended vehicle or machine. The machine shall be parked on level ground, in
neutral with the parking brake applied.
R7. Where required, bandsmen shall be designated for assisting in the dumping
operations. They shall be provided with PPE (safety helmet, reflective vest and
safety boots, refer to the requirement of PPE in this Book of Safety Standards) and
communication means.
R8. The dumper and truck driver shall be provided with PPE (safety helmet, reflective
vest and safety boots) when getting off the driver cabin on site. #
Safety
Precautions
Features
Photo 1. Dumping
1
1
2
1. (R3) The truck shall not be overloaded
184
BOOK OF SAFETY STANDARDS 2006
EXCAVATOR
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Excavator shall be tested and thoroughly examined by a competent examiner after
erection or every 12 months with Form 3 & 5 filled up. #
R3. Excavator shall be inspected by a competent person every 7 days with Form 1 filled
up. #
R4. Excavator shall be provided with seat belts and a falling object protective structure
(FOPS), roll over protective structure (ROPS) or tip over protective structure (TOPS).
#
R5. A permit-to-dig shall be obtained before commencing works. #
R6. Mirrors, warning flashlight, mega phone, audio sensors, and protection bars with
flexible hinges, shall be provided. #
R7. The work area of excavator shall be fenced off on all sides as far as practicable. An
unobstructed passageway of not less than 600 mm shall be maintained between the
slewing or other moving parts of the excavator and any fixed fixtures. Warning signs,
in English and Chinese, shall be displayed at the back of excavator #
R8. Excavator shall be rested on firm ground during operation and parking.
R9. Excavator shall be parked with parking brake firmly applied and blocking wedges
used where appropriate. The bucket or other type of working tools shall be lowered
to ground surface.
R10. Bandsmen shall be designated when reversing or in case the operator's view is
restricted. They shall be provided with PPE (safety helmet, reflective vest and safety
boots, refer to the requirement of PPE in this Book of Safety Standards) and
communication means. #
R11. The operator shall be provided with PPE (safety helmet, reflective vest and safety
boots) when getting off the driver cabin on site. #
Safety
Precautions
: S1. Refer to the requirement of Excavation and Electricity of this Book of Safety
Standards for the precautions of underground utilities and overhead cables.
S2. Excavator shall be chosen considering its capacity, intended purposes and site
185
Features
Reference Photos
Photo 1. Inspection
Photo 2. Cabin
2
1
186
BOOK OF SAFETY STANDARDS 2006
2
1
Photo 5. Passageway
Photo 8. Parking
1
1
2
187
BOOK OF SAFETY STANDARDS 2006
FORKLIFT TRUCK
Requirements : R1. The driver shall be 18 years old or above and hold a valid certificate applicable to
forklift truck. #
(# - Statutory)
R2. The forklift shall not be overloaded or over speeded.
R3. Forklift shall not be used to carry passengers or to act as a working platform.
R4. Flashlight, horn, mirrors and brake lamp shall be provided. #
R5. The tyres of forklift shall be at correct pressure.
R6. The forks shall be maintained correctly spaced to afford maximum support.
R7. The load travels shall be maintained at the lowest possible level with the mast raked
back.
R8. Bandsmen shall be designated if the operators view is restricted. They shall be
provided with PPE (safety helmet, reflective vest and safety boots, refer to the
requirement of PPE in this Book of Safety Standards) and communication means.
R9. The driver shall be provided with PPE (safety helmet, reflective vest and safety
boots) when getting off the driver cabin on site. #
Safety
Precautions
: S1. The pallet shall be suitable for the intended use and be inspected before use.
S2. Sudden stops shall be avoided.
S3. All warning alarms shall function normal during operation.
Features
188
BOOK OF SAFETY STANDARDS 2006
3
1
1
2
1. (R1) Certified personnel
189
BOOK OF SAFETY STANDARDS 2006
Requirements : R1. The operator shall be 18 years old or above, hold a valid certificate and be
competent. #
(# - Statutory)
R2. Loader shall be provided with seat belts, a suitable cabin with a clear and
unrestrained view, and a falling-object protective structure (FOPS). #
R3. Mirrors, and visible and audible alarms shall be provided. #
R4. Loader shall not be overloaded or over speeded.
R5. Loader shall not travel with a raised load. #
R6. Loader shall be parked on level ground with parking brake firmly applied, the engine
shut off and the bucket lowered.
R7. The operator shall be provided with PPE (safety helmet, reflective vest and safety
boots) when getting off the driver cabin on site. #
Safety
Precautions
: S1. The loader shall be regularly inspected and maintained with records kept on site. #
S2. No passenger shall be carried on a loader except the driver.
S3. Works or travel on slopes with steep or unstable surfaces shall be avoided.
S4. Limbs shall not protrude into traffic routes when working near roads.
Features
190
BOOK OF SAFETY STANDARDS 2006
Photo 1. FOPS
Photo 3. Slope
2
1
191
BOOK OF SAFETY STANDARDS 2006
: Operational Control Procedure OCP-hsms-15: Arc Welding, Gas Welding and Flame
Cutting
Factories and Industrial Undertakings (Protection of Eyes) Regulations
Factories and Industrial Undertakings (Gas Welding and Flame Cutting) Regulations
Dangerous Goods Ordinance
Requirements : R1. Gas welder and flame cutter shall be 18 years old or above, hold a valid certificate
and be competent. #
(# - Statutory)
R2. A Dangerous Goods Store shall be provided if storage quantity exceeded exemption
quantity. Refer to the requirement of Fire Protection of this Book of Safety Standards.
R3. Flash back arrestors and non-return valves shall be provided for both oxygen and
acetylene cylinders. #
R4. Cylinders shall be held in an upright position by straps, collars or chains.
R5. Cylinders shall not be knocked, dropped or rolled in handling, or otherwise subjected
to violent shocks.
R6. Cylinders shall be locked in cage or in trolley, and stored separately for acetylene
and oxygen cylinders, or empty and charged cylinders, with proper signs and label.
R7. Trolley or lifting cages shall be used for transporting cylinders.
R8. Torches shall be lit with friction lighters, stationary pilot flames or other safe sources
but not with matches.
R9. A permit-to-work certificate shall be obtained if the workplaces are of high fire risk.
R10. Proper shields shall be provided during welding and cutting works.
R11. Welders shall use suitable PPE and wear clothing that is free from grease, oil and
other flammable materials. Refer to the requirement of PPE in this Book of Safety
Standards. #
Safety
Precautions
: S1. Welding sets shall be kept clean and free from grease, oil, dust and dirt.
S2. Hose shall not be kinked or entangled, stepped on, run over or otherwise damaged.
S3. Cylinders shall not be recharged on site or warmed up.
S4. A ventilation system shall be provided if the natural air movement is not sufficient to
remove the exhaust effectively.
S5. Fire extinguisher shall be in place.
Features
Reference Photos
2
3
1
1
2
1. (R12) Use suitable PPE
2. (R3, F1 & F2) Flash back arrestors and non-return 2. (R6) Cylinders locked and stored separately
3. (R7) Cage for lifting purpose
valves
3. (F8) Fire extinguisher
Photo 3. Gas cylinder
Photo 4. Permit-to-work
goods
193
BOOK OF SAFETY STANDARDS 2006
979
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Tel (852) 2516 8823
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