C

2014-03-15

2014-02-13

2013-11-5

Revision

EMPLOYER

Prepared
by

Checked
by

Reviewed
by

Approved
by

Date

Remark

SOUTH LUZON THERMAL ENERGY CORP.

EPC
CONTRACTOR

EP CONTRACTOR

COMMISSIONING
ENGINEER
PROJECT

1135MW CFB Power Plant Project Phase 1

ISSUE TYPE

FOR INFORMATION
FOR APPROVAL

DOCUMENT
NUMBER

SLTEC1-COM-CPT-0013

TITLE

Commissioning Procedure of Boiler ignition System

This document is the property of Shandong Electric Power Engineering

Consulting Institute Corp., Ltd. and China National Technical IMP. & EXP.
CORP. No part of this document may be reproduced by any means, nor
transmitted without the written permission of the corporation.

1 7

Items

Prerequisit

P&ID drawing No.: SLTEC1-ERB-IPI-K0207001_B Boiler Ignition and

1 Combustion-Supporting Oil System.

P&ID Boiler manufactory drawing NO.: SLTEC1-S0001M-60J-74-0 FUEL

2 OIL PIPING SYSTEM.

3 FSSS Logical specification

Cold commissioning activities of the boiler ignition and

1 combustion-supporting oil system have been completed with the
positive results in agreement to prepared ITP.

All commissioning activities of light fuel oil system (fuel oil pump house
and plant area) have been completed with the positive results in
2 agreement to prepared ITP. Main line of the fuel oil system air blow off
completed and is full with fuel oil.

All commissioning activities of compressed air system have been

3 completed with the positive results in agreement to prepared ITP, and
the system has been in operation.

All cold commissioning activities of Boiler Gas Fuel system have been
completed with the positive results in agreement to prepared ITP. Trail
4 running of IDF, HPFF, PAF and SAF is completed as the result of cold
commissioning.

Bed material is filled into the furnace at the static height of about
5 700mm and the bed material fluidizing test completed.

6 A metal pail should be prepared for oil gun atomization test.

Open the burner air control valves (10HLA10AA102, 10HLA20AA102,

1 10HLA10AA103, 10HLA20AA103), and Close the hot primary control
valves of both sides (10HLA10AA101, 10HLA20AA101).
Combustion System

2 Open the sealing air valve 10HJW10AA001.

Ignition System

Start up the IDF A&B. See COMMISSIONING PROCEDURE OF

TRIAL
RUN
PROCEDURE
OF
FANS
SYSTEM
3 COMBINED
(SLTEC1-COM-CPT-0021)

Start up the HPFF A&B. See COMMISSIONING PROCEDURE OF

TRIAL
RUN
PROCEDURE
OF
FANS
SYSTEM
4 COMBINED
(SLTEC1-COM-CPT-0021)

es

Start
fans

Check

1
Reference
documents

Description

NO

up

2 7

(Below Boiler)

Start up the PAF A&B. See COMMISSIONING PROCEDURE OF

COMBINED
TRIAL
RUN
PROCEDURE
OF
FANS
SYSTEM
(SLTEC1-COM-CPT-0021), adjust IDF hydraulic coupler regulator to
5 control the furnace pressure (10HBK10CP107, 10HBK20CP107) at about
-100Pa until the duct burner air flow rate (sum of HLA10CF501 and
HLA20CF501) up to 110000m3/h (This is a temporary value now, it
should be based on the result of the fluidizing test).

Start up the SAF A&B. See COMMISSIONING PROCEDURE OF

COMBINED
TRIAL
RUN
PROCEDURE
OF
FANS
SYSTEM
(SLTEC1-COM-CPT-0021), open the inlet dampers to control the total air
6 volume at about 140000 m3/h (more than 30% designed air volume), at
the same time adjust IDF hydraulic coupler regulator to control the
furnace pressure (10HBK10CP107, 10HBK20CP107) at about -100Pa.

Ignition/CS
Oil
1

Shut the isolating valves on the oil supply pipe and oil return pipe
between unit 1 and unit 2. Fully open the return oil manual valve
1 10HJF60AA001, return oil control valve 10HJF60AA101 and return oil
fast shutoff valve10HJF60AA005. FSSS

Start up the oil supplying pump A and control the pump outlet pressure
2 at about 4.0MPa by the pump return oil valve J0ERB50AA101.

Open the oil supply manual valve (10HJF10AA001, 10HJF10AA002) at

3 local, and open oil trip valve (10HJF10AA005) by remote mode.

Slowly open the return oil manual control valve 10HJF70AA001 to

4 control the main line pressure (10HJF10CP501) at about 3.2MPa. Open
the return oil control valve 10HJF60AA101 at 50%.

Open the compressed air header manual valve 10HJS10AA001 and

manual
valves
(10HJS21AA001,
10HJS22AA001,
5 branch
10HJS31AA001, 10HJS32AA001)

Establish
oil pressure
of

the

system

Press the test button. And indicator light on.

1 Note: The following sequence steps should be completed to check
during cold static test.

Test Logic will automatically open the oil trip valve, oil return valve and
2 control valve to cycle the fuel oil and establish oil pressure.

Turn off the oil return valve until the fuel has circled for 15 seconds.
Determine whether the fuel oil-filled pressure to meet the test
3
requirements. Continue the test when oil pressure is right, otherwise
fail.

Close the oil trip valve. Delay 120 seconds, to determine whether the
4 rear oil pressure of the trip valve is low. If it isnt, continue the test. If
the rear pipe of the trip valve or the angle valve is leaking, test fail.

Fuel oil
leak test

3 7

Oil gun
atomizatio
n simple
test

Furnace air
purging

Open the oil return fast shutoff valve to drain, delay of 30 seconds and
5 judge the differential pressure of the trip valve. If it is high, it shows that
the pressure has fallen.

Close the oil return fast shutoff valve, delay of 30 seconds and continue
6 to judge the differential pressure of the trip valve. If the pressure alarm
maintains high, the valve can be proved that is not leaking.

Put the metal pail on the ground near the oil guns with sand or ash
1 under the pail.

2 Remove the bolts of A1 oil gun flange and pull the oil gun out.

Shut the manual oil return valve (10HJF70AA001) off.

Control the supply oil pressure to 3.2MPa and maintain this pressure.

Put the oil gun muzzle at the metal pail, manually open Oil Supply Valve
(10HJA10AA002) and Return Valve (10HJA20AA002) of A1 oil gun at
local panel and observe the atomization of oil. If there is no oil drop or
stream, then the atomization test succeed.

Shut the Oil Supply Valve (10HJA10AA002) and Return Valve

(10HJA20AA002) off at local panel.

If test fail, split the oil gun muzzle to check.

Drop the oil pressure to 2.5MPa, repeat steps above. If succeeding, then
continue to drop the oil pressure with the oil atomization observation
until the oil cannot be atomized. Record this pressure of un-atomization.

Conduct atomization test of A2, B1 and B2 oil guns by the same way of
A1 oil gun atomization test.

After the oil leak test completed, press the furnace purging button to
1 purge the furnace for 5 minutes.

Shutdown SAF B, adjust the SAF A inlet damper to drop the total air
2 volume at 120000 m3/h.

Oil ignition system has three control modes, which are local, remote and
automatic.

1) In local control mode, oil guns and can be operated by the START
or SHUTDOWN button on the ignition control panel respectively.

Oil Ignition
Sequence
Control

2) In remote control model, oil guns can be operated from the DCS
respectively.
3) In automatic mode, the sequence control program will run when
operator press Auto start button on DCS.
4 7

Increase
IDF
load
to
ensure
the
furnace
2 pressure(10HBK10CP107,10HBK20CP107) keep at about -150Pa.

Conduct ignition, put A1 oil gun into operation in automatic mode.

Sequence of A1 oil gun is following: Spark gun advanceOpen Oil
Supply valve10HJA10AA002/Return Valve10HJA20AA002& Spark
3 Spark gun retract.

Note: this sequence control function shall be completed during cold

commissioning.

Slowly close the oil return control valve 10HJF60AA101 according to the
supply oil pressure (10HJF10CP501) dropping, maintain the oil
4 supplying pressure at 2.5-3.0MPa. Then put the valve into automatic
control mode.

5 Check if the flame is bright at local and ensure oil is well burning.

6 Put B1 oil gun into operation as the mode of A1 oil gun.

7 Put A2 oil gun or B2 oil gun as the same mode if necessary.

Conduct A1 and B1 Oil guns shutdown sequence by automatic mode:

Close Oil Supply/Return Valve.
1

Oil shut
down and
air purge
2

Note: this sequence control function shall be completed during cold

commissioning.
Oil guns air purging by automatic mode: Close Oil Supply/Return Valve
Spark gun advanceOpen Purge Valve & SparkSpark gun retract
Delay 30sClose Purge Valve Delay 30s.
Note: this sequence control function shall be completed during cold
commissioning.
If boiler MFT occur, equipments in the oil and ignition system will act as
following:
all supply oil valve and return oil valve shut,

Precaution

all oil gun purge valve shut,

during

all spark guns quit,

ignition

the quick closing valve of supply oil header pipe shut, and
the quick closing valve of return oil header pipe shut.
2

If oil gun is not at the remote mode, or any trip signal exists, purging
2 is not permitted.

5 7

When additional oil gun put into operation, the furnace pressure shall be
keep at -50Pa~-100Pa, and the Oxygen content analysis of gas
3 (10HBK10CQ101, 10HBK20CQ101) shall be observed to decide if oil
burning well .

Control the outlet flue gas temperature of ignition air path not higher
4 than 980, air chamber temperature below 870 during ignition.

Even the flame signals exist in the monitor screen, it is necessary to

5 check the oil burning condition at local every half hour. And the ignition
air duct inspecting shall be strengthened.

NEVER cut off the cooling air for flame scanner during ignition and
6 shutdown.

All operators should abide by safety related regulations of Electric

7 safety work gauges to ensure that trial operation proceeds reliably and
safely.

If there are human and equipment dangers in trial operation, trial

8 operation should be stopped immediately through pushing site
emergency buttons.

If there are abnormalities during trial operation, immediate adjustment

9 and report to commanders are needed.

10 1 All assigned engineers should be available during trial operation to

0 ensure equipment safety.
Once
oil
guns
in
operation,
the
bed
temperature
11 1
(10HBK30CT101K~110K) should be monitored in case the bed material
1
slags.
To prevent fuels accumulation in the ignition air ducts and air chamber
12 1
when oil burners failed, the re-ignition should be permitted after
2
purging the air duct at least 5 minutes.
13 1 If oil gun ignition failed twice within 2 minutes, the boiler MFT would be
3 triggered.
14 1
Before oil gun atomization test, fire extinguishers should be prepared.
4
Test
Acceptance
criteria
Conclusion

System works according the foreseen operating logic.

This system hot commissioning has finished, results are qualified.

6 7

Remarks

CNTIC:

DMCI:

Signature
Date:

7 7

Owner: