10P87-D0003-046-R0-WHRU by TEPL

WABAG
WABAG HOUSE, 17, 200 Feet Radial R

S.Kolathur, Chennai - 600117, India.
PURCHASE REQUISITION (PR)

PROJECT No.10P87
PR . REQ. No.
PROJECT
140 MLD, Sewage Treatment Plant
EQPT./ITEM
LOCATION
Dinapur, Varanasi.
DISCIPLINE
CLIENT
Uttar Pradesh Jal Nigam
PROJECT MANAGE
NJS Co. Ltd, AECOM India Pvt. ltd, TTI

CONSULTANT
Consulting Engineers pvt. Ltd.
INTERNAL. REF.N
INDEX
S.
No.
Description
Index
II
Data sheet for

1 Exhaust Waste Heat Recovery Unit
III
Shts
Docume
10P87-D0
10P87-D0
Contract Specifications
1 General Painting & Protection Requirements
11
10P87-T000
2 Project Specification for Design Life
10P87-T000
3 Project Specification for Spare parts & Packing
10P87-T000
4 Project Specification for Dispatch Clearance
10P87-T000
5 Project Specification for List Of Standards
10P87-T000
IV Other details
E-05 F / Rev . 0
a Vendor Data Requirement with offer
Annex
b Vendor Data Requirement after LOI
Annex
c Compliance statement
Annex
d Deviation format
Annex
e Proven Track record
Annex
Total No.of sheets
26
ISSUED FOR ENQUIRY
8/18/2015
SB
REV.
DESCRIPTION
DATE
PREP. BY
E-05 F / Rev . 0
WABAG
WABAG HOUSE, 17, 200 Feet Radial Road,
Format
PURCHASE REQUISITION (PR)
87
PR . REQ. No.
MBG-PR-
MLD, Sewage Treatment Plant
EQPT./ITEM
Exhaust Waste Heat Recover
pur, Varanasi.
DISCIPLINE
Mechanical
r Pradesh Jal Nigam
PROJECT MANAGEMr. C.R. Pradeep
Co. Ltd, AECOM India Pvt. ltd, TTI

ulting Engineers pvt. Ltd.
INTERNAL. REF.N 10P87-D0041-023 REV 0
escription
INDEX
Shts
Document no.
Rev
10P87-D0041-023
10P87-D0003-046
11
10P87-T0003-001/ PS1
ecification for Design Life
10P87-T0003-001/ TS1
ecification for Spare parts & Packing
10P87-T0003-001/ TS2
ecification for Dispatch Clearance
10P87-T0003-001/ TS3
ecification for List Of Standards
10P87-T0003-001/ TS4
or
Waste Heat Recovery Unit
ecifications
ainting & Protection Requirements
s
E-05 F / Rev . 0
ata Requirement with offer
Annexure 1
ata Requirement after LOI
Annexure 2
ce statement
Annexure 3
Annexure 4
Annexure 5
format
ack record
Total No.of sheets
26
ISSUED FOR ENQUIRY
8/18/2015
SB
SRK / RH
DESCRIPTION
DATE
PREP. BY
CHKD. BY
E-05 F / Rev . 0
WABAG DOC. NO. : 10P24-D0003-040-Rev2
MECHANICAL DATASHEET FOR EXHAUST WASTE H

Project No.
Project
Location
Client
Consultant
S.NO
I
:
:
:
:
:
10P87
140 MLD, Sewage Treatment Plan

Dinapur, Varanasi.
NJS Co. Ltd, AECOM India Pvt. ltd,
DESCRIPTION
UOM
SITE DATA
Altitude ( above MSL)
Site Condition
II
Relative Humidity
Ambient Temp. (Max. / Min.)
PROCESS DATA
Equipment Tag. No.
Equipment Service
Installation
Operation
Quantity
Nos
Density of exhaust gas
Kg/Nm3
Average specific heat of exhaust gas
Kcal/Kg 0C
Maximum back pressure allowed on engine (By Gas Engine Vendor)
mbar
0
Total available heat energy from Gas genset exhaust gas cooled upto 200KW
C
III
Heat transfer capacity required / Heat Exchanger
KW
Total Heat transfer capacity required
KW
Heat transfer capacity provided / Heat Exchanger
KW
Temperature of exhaust gas @ HE inlet
Temperature of exhaust gas @ HE outlet
Temperature of cold water @ HE inlet
Temperature of cold water @ HE outlet
Required water flow in one heat exchanger
m3/hr.
MECHANICAL DETAILS
Make
Model no.
Heat exchanger type
Flow pattern
Page 5 of 23
Design Standard
Heat exchange area required / Provided
m2
Medium
Mass Flow rate
Kg/hr
Volume Flow rate
Nm3/hr.
Temperature @ inlet
Temperature @ outlet
Design Temperature
Design pressure
kg/cm2.g
Total Pressure drop
kg/cm2.g
Pipe size / Schedule (Diameter / Length)
NB/mm
Flange rating / drilling std / Facing

Test Pressure
IV
DIMENSIONS AND WEIGHT DETAILS

Over all dimensions (LxW/H)
mm
Static weight of heat exchanger assembly
kg
Operating weight of heat exchanger assembly
kg
MATERIAL OF CONSTRUCTION
Shell
Tube
Fitting/Bends-Inner
Fitting/Bends-Outer
End Connection
Flanges
Gasket / Sealing material
Page 6 of 23
Supports
Insulation details
Anchor Bolts and Fasterners
SCOPE OF WORK : Complete Heat Exchanger system with all accessories shall be considere
supply including all accessories and list of exclusions shall be furnished with price break-up al
PAINTING - As per manufacturers standard. Also Please refer attached "GENERAL PAINTING AN
INSPECTION AND TESTING : Shall be as per approved QAP, UPJN & Consultant officials (Refe
COMMISSIONING SPARE PARTS LIST : Vendor shall provide the list along with offer & supp
SPARE PARTS FOR 10Yr O&M : Vendor to furnish list with price details.
RECOMMENDED SPARES : Vendor to furnish list of spares and supply along with the equipme
MANDATORY SPARES : Vendor to list and supply mandatory spares, if any required for 1 yea
VI
1
GENERAL NOTES
# - marked details to be furnished by vendor.
Vendor to submit filled in datasheet along with the offer.
The hot gas required for heating water will be generated from the exhaust and HT circu
plant.
Design calculation of heat exchanger to be submitted along with offer for reference.
0
Rev.No.
Date
WABAG DOC NO.
Page 7 of 23
Sheets
Preperaed By
XHAUST WASTE HEAT RECOVERY UNIT
LD, Sewage Treatment Plant
o. Ltd, AECOM India Pvt. ltd, TTI Consulting Engineers Pvt. Ltd.
VALUES
77.6
Tropical
80
47 / 4
H-02 A/B/C
Exhaust Waste Heat Recovery Unit
Indoor
Continuous
4
1.27
0.265
60
379
300 kw
1200
395
497
150
60
80
300KW
TEPL
TE-WHRU-300
Waste Heat Recovery
NATURAL DRAFT
Page 8 of 23
TEPL
10.62/12.25
Shell
Tube
Flue Gas (Gas Engine Exhaust)

4567
13000
2357
13000
428
60
212.9
80
500
500
0.5
2 MM MILD STEEL
19.05/2.0/ 2000
EN 1092-1 PN16
EN 1092-1 PN16
3000 LENGTH 565 Weidth 975HEIGHT

1.2MT
1MT & 1.5MT
Carbon Steel
Carbon Steel, Seamless tubes with grilled elements
ASTM A 106 Gr.B
ASTM A 106 Gr.B
ASTM A 106 Gr.B
ASTM A 106 Gr.B
NBR HT
Page 9 of 23
MS, IS 2062
TEPL to furnish
Stainless Steel 304
ccessories shall be considered under vendors scope. List for detail scope of
nished with price break-up along with offer.
ached "GENERAL PAINTING AND PROTECTION REQUIREMENTS".
N & Consultant officials (Refer "Dispatch Clearance" attachment).
e list along with offer & supply along with Equipment.

details.
upply along with the equipment.
ares, if any required for 1 year of operation.
rom the exhaust and HT circuit available from the Gas Engine provided at
ng with offer for reference.
Checked By
Approved By
Page 10 of 23
WABAG
Yes
No
PRYes
REF. No
No.
PROJECT No.
10P87
PROJECT
PR DATE
CLIENT
EQPT./ITEM
CONSULTANT
NJS Co. Ltd, AECOM india Pvt .Ltd, TTI Consulting

Engineers India Pvt. Ltd.
DISCIPLINE
LOCATION
Dinapur, Varanasi.
PROJECT MANAGER
VENDOR DATA REQUIREMENT (WITH OF

DOCUMENTS REQUIRED WITH THE OFFER:
Sr. no.
Technical Document
YES / NO
No. of offer copies to be submitted
Yes
No
Filled and stamped datasheet
Yes
No
Performance curves
P&I Diagram for the package
Yes
No
Design calculations
Yes
No
Compliance statement
Yes
No
Deviation list #
Yes
No
Technical specs duly signed & stamped
Yes
No
Enquiry Technical spe
Commissioning Spare parts
Yes
No
Vendor shall recomm
10
Mandatory Spare parts
Yes
No
if applicable
11
Recommended Spare parts
Yes
No
Vendor to recommen
12
Spare parts for O&M
Yes
No
Vendot to furnish spa
13
Quality assurance plan
Yes
No
14
Typ. General arrangement drawing
Yes
No
15
Catalogues and brochures
Yes
No
16
Reference list for similar models
Yes
No
17
Manufacturing programme
Yes
No
18
Mfg. Progress report
Yes
No
19
Control Philosophy
Yes
No
Yes
E-05 F / Rev. 0 Annexure 1
__3__ sets (Hard co
Please submit stamp
No
Stamped copy of data
Yes
No
20
Control Architect Drawing- PLC/DCS
21
Layout Diagram
22
Sizing Sheet Control valve / Orifice
Yes
No
23
Torque Switch details
Yes
No
24
Others (If any)
Yes
Yes
Yes
No
No
No
NOTES:
1. '' # ' - marked formats are enclosed with the enquiry.

2. Incase spares requirement is not specified in the above table, Vendor shall submit offer for recommended spar
Format Number E-05 F / Rev. 0 Annexure 1
PRYesREF. No
No.
MBG-PR-
18-Aug-15
EQPT./ITEM
DISCIPLINE
Mechanical
PROJECT MANAGER
Mr. C.R Pradeep
REQUIREMENT (WITH OFFER)

Remarks
__3__ sets (Hard copies)

Please submit stamped & signed copy of datasheet
Stamped copy of datasheet and specification
Enquiry Technical specifications

Vendor shall recommend
if applicable
Vendor to recommend, if required
Vendot to furnish spare list for 10 Yrs O&M
all submit offer for recommended spares required for 2 years of normal operation.
Sheet 1 of 1
WABAG
PROJECT No.
10P87
PR REF. No.
PROJECT
PR DATE
CLIENT
EQPT./ITEM
CONSULTANT
NJS Co. Ltd,

india
Pvt .Ltd,No
TTI Consulting
Yes
Yes AECOM
No
Engineers India Pvt. Ltd.
DISCIPLINE
Dinapur, Varanasi.
Yes
No
PROJECT MANAGER
LOCATION
Yes
No
Yes
Yes
No
No
Yes
No
Yes
Yes
No
No
VENDOR
DATA REQUIREMENT (After LO
Yes
No
DOCUMENTS REQUIRED AFTER PLACEMENT

OF
Yes
Yes LOI:No
No
S.No.
Yes
No
Yes
Ye
submitted s
No
Yes
No
No
Yes
No
Technical Document
No. of copies to be
Filled up datasheet
Performance curves
4
5
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
P&I Diagram for the package

Design calculations
Yes
No
Commissioning Spare parts list

Yes
No
Yes
No
Mandatory Spare parts
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Recommended Spare parts list
No
Yes
No
Yes
No
Yes
No
No
Yes
No
No
Yes
No
Spare parts list for 10Yrs O&M

Yes
10
Quality assurance plan
11
12
13
Yes
Yes
No
Yes
No
General arrangement drawingYes
No
Yes
No
Yes
No
Yes
No
Cross Sectional drawings

Catalogues and brochures
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
Ye
s
Yes
No
14
Yes
Reference list for similar models
15
Erection / Assembly drawings with detail BOQ
16
Detailed Manufacturing programme
17
Mgf. Progress report
18
Wiring & Schematic drawing
19
Speed - torque curve
Yes
No
No
Hard Copy
No
No
Yes
No Yes
Yes
No
Soft Copy
20
Motor curves
21
Inspection reports with release notes
22
Erection, O&M manual
23
Schedule
24
Asbuilt Drawing
25
Final Sizing Sheet Control Valve /Orifice
26
Control Architect Drawing- PLC/DCS
27
Terminal details / Panel Wiring Detail
28
Calibration and Test Certificates
29
Warranty certificate
30
Hazardous / Intrinsic safe approvals
31
Torque switch details
32
Others (If any)
NOTES:
1. All the inspection reports shall be complied starting from material identification, in-process inspection to final inspec
MBG-PR-
18-Aug-15
Mechanical
Mr. C.R Pradeep
EQUIREMENT (After LOI)

Remarks
Within One week on receipt of LOI



2 Weeks before supply
Refer Note 1
1 Weekbefore supply
Receipt of Material
Receipt of Material
Receipt of Material
Receipt of Material
-process inspection to final inspection and release notes issued by client/consultant.

Sheet 1 of 1
WABAG
COMPLIANCE STATEMENT
(Typical - To be submitted in vendors letter head)
Project No.
10P87
Project
Equipment Name
As per Datasheet
Equipment Tag No.
As per Datasheet
We confirm that our offer no:_________________________________ dated :__________

is entirely in compliant to your enquiry ref: no.: ________________________ which comprises of
the following Data Sheets & Specifications
1
General Painting & Protection Requirements
Project Specification for Design Life
Project Specification for Spare parts & Packing
Project Specification for Dispatch Clearance
Project Specification for List Of Standards
We confirm that no deviation is taken from the above specification, Except points listed in the deviation list.
We are attaching herewith the backup papers for justifying the deviation/superiority from the specification.
We agree that the deviations are subject to client/consultant approval. If the deviation is not approved by the client,
we will adhere to the project specification / datasheet with no time and cost implication.
Name of the Company
Address for Communication
Authorized Signatory
Company name and seal
Sheet 1 of 1
WABAG
Format Number E-05 F / Rev.
PROJECT No.
10P87
PR REF. No.
PROJECT
PR DATE
CLIENT
EQPT./ITEM
CONSULTANT
NJS Co. Ltd, AECOM India Pvt. ltd, TTI

Consulting Engineers pvt. Ltd.
DISCIPLINE
LOCATION
Dinapur, Varanasi.
PROJECT MANAGER
DEVIATION FORMAT
Sl. No.
REFERENCE CLAUSE OF
ENQUIRY
DESCRIPTION OF DEVIATION
REASON FOR DEVIATION

10P87-D0041-023 REV 0
8/18/2015
Mechanical
Mr. C.R. Pradeep
TION FORMAT
REASON FOR DEVIATION
REMARKS
Sheet 1 of 1

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WABAG

WABAG HOUSE, 17, 200 Feet Radial R

PURCHASE REQUISITION (PR)

140 MLD, Sewage Treatment Plant

Uttar Pradesh Jal Nigam

NJS Co. Ltd, AECOM India Pvt. ltd, TTI

Data sheet for

2 Project Specification for Design Life

3 Project Specification for Spare parts & Packing

4 Project Specification for Dispatch Clearance

5 Project Specification for List Of Standards

a Vendor Data Requirement with offer

b Vendor Data Requirement after LOI

e Proven Track record

Total No.of sheets

ISSUED FOR ENQUIRY

PURCHASE REQUISITION (PR)

MLD, Sewage Treatment Plant

Exhaust Waste Heat Recover

r Pradesh Jal Nigam

PROJECT MANAGEMr. C.R. Pradeep

Co. Ltd, AECOM India Pvt. ltd, TTI

INTERNAL. REF.N 10P87-D0041-023 REV 0

ecification for Design Life

ecification for Spare parts & Packing

ecification for Dispatch Clearance

ecification for List Of Standards

Waste Heat Recovery Unit

ainting & Protection Requirements

ata Requirement with offer

ata Requirement after LOI

ISSUED FOR ENQUIRY

WABAG DOC. NO. : 10P24-D0003-040-Rev2

MECHANICAL DATASHEET FOR EXHAUST WASTE H

140 MLD, Sewage Treatment Plan

NJS Co. Ltd, AECOM India Pvt. ltd,

Ambient Temp. (Max. / Min.)

Density of exhaust gas

Average specific heat of exhaust gas

Maximum back pressure allowed on engine (By Gas Engine Vendor)

Heat transfer capacity required / Heat Exchanger

Total Heat transfer capacity required

Heat transfer capacity provided / Heat Exchanger

Temperature of exhaust gas @ HE inlet

Temperature of exhaust gas @ HE outlet

Temperature of cold water @ HE inlet

Temperature of cold water @ HE outlet

Required water flow in one heat exchanger

WABAG DOC. NO. : 10P24-D0003-040-Rev2

Volume Flow rate

Total Pressure drop

Pipe size / Schedule (Diameter / Length)

Flange rating / drilling std / Facing

DIMENSIONS AND WEIGHT DETAILS

Static weight of heat exchanger assembly

Operating weight of heat exchanger assembly

WABAG DOC. NO. : 10P24-D0003-040-Rev2

Vendor to submit filled in datasheet along with the offer.

WABAG DOC NO.

WABAG DOC. NO. : 10P24-D0003-040-Rev2

XHAUST WASTE HEAT RECOVERY UNIT

LD, Sewage Treatment Plant

WABAG DOC. NO. : 10P24-D0003-040-Rev2

3 sets (Hard co

3 sets (Hard copies)