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TEXTILE AND LEATHER CONFERENCE 2013

ORGANIZED BY KENYA BUREAU OF STANDARDS


VENUE :BOMA HOTEL
DATES: Thursday, 29th August 2013

Presentation:

Sirmoi Wekesa
Technical Director
Geosynthetics EA Ltd

Geosynthetics Applications in Civil Engineering; An


Introduction to value Engineering (VE) Technologies

GEOSYNTHETICS EAST AFRICA Ltd


Solutions that Last

Introduction to Geosynthetics
ASTM (2006) D 4439 defines a geosynthetic as a
planar product manufactured from a polymeric
material used with soil, rock, earth, or other
geotechnical-related material as an integral part of
a civil engineering project, structure, or system.
A number of geosynthetics are available, including
geotextiles, geogrids, geomembranes, geonets,
geomeshes, geowebs, and geocomposites. Part I

DIFFERENT TYPES OF GEOSYNTHETICS

Geocomposite

Geotextile

Erosion Control Geosynthetics

Geonet

Geocell

Geogrids

GEOGRID TYPES
Different Types of Geogrids used for ground
Improvement:;; and

(a) Triaxial

New Quaxial
New Four-axial

(b) Biaxial

(c) Uniaxial

Applications Of Geosynthetics

GROUND STABILIZATION/ IMPROVEMENT

GROUND STABILIZATION/ IMPROVEMENT.CNTD

PAVEMENTS: ROADS, PARKING BAYS, HARD STANDINGS

PAVEMENTS: RUNWAYS, APRONS & TAXIWAYS

HEAVY DUTY PAVEMENTS: PORTS AND HABOURS

PAVEMENTS: ASPHALT REINFORCEMENT

RAILWAYS

EROSION CONTROL

RETAINING, RE WALLS AND BRIDGE ABUTMENTS

BUILDING FOUNDATION IMPROVEMENTS

VALUE ENGINEERED BENEFITS

VALUE ENGINEERING
BENEFITS
Appropriate application of
geosynthetics can realize the
following benefits.

Construction cost-time savings


through the reduction of required
pavement material quantities, whilst
maintaining enhanced structural
performance.
Elongated pavement structural life
span particularly as a result of
incorporating the filtration/separation
geotextile.
Reduction in maintenance
requirements as a result of enhanced
structural performance.
Environmental conservation mainly due to reduction in material
quantities and erosion control.

Enhanced Geotechnical Engineering Properties

Construction Time Savings Benefits

VALUE ENGINEERED BENEFITS


Description

Quantity placed per day


[m3]

Area [m2]

Quantity in volume [m3]

Layer thickness[m]

Time taken in Days [in


weeks]

Import place and


compact ground
stabilization material
[cement]

300

311,550

0.2

62,310

200 days [28weeks]

Import place and


compact granular
material for sub-base

193

311,550

0.4

124,620

646 days

Excavation to spoil of
poor quality material

1000

[92 weeks]

51,031

1.5

76,546.50

77 days
[11 weeks]

Import, place and


compact capping layer or
backfill material

578

TOTAL DURATION TAKEN TO CONSTRUCT THE PAVEMENT*

51,031

2.0

102,062

177 days
[25 weeks]

156 weeks

VALUE ENGINEERED BENEFITS


Description

Quantity placed Area [m2]


per day [m3]

Layer
thickness[m]

Quantity in
volume [m3]

Time taken in
Days [in weeks]

Import place
and compact
granular
material for
sub-base
Top Soil
stripping and
disposal or
grading*

193

0.3

93,465

484 days

311,550

[69 weeks]

680

51,031

0.15

7,654.65

TOTAL DURATION TAKEN TO CONSTRUCT THE PAVEMENT*

12 days
[2 weeks]

71 weeks

*This might not be necessary especially if the water table is very high. Grading normally
helps to create the platform for grid placement.
Time saved is approximately 50%.

Enhanced Geotechnical Engineering Properties

Construction Cost Savings Benefits

VE BENEFITS ROAD OVER SWAMP CROSSING


The proposed road was crossing a 1.2km swampy stretch.
The soils were peat with low bearing capacities with CBRs of
about 0.5%.
The design assumed the peat thickness to be 1.0m before getting
on to hard ground.
The actual thickness was deeper than 1.0m; instead it went
beyond 3m.

The contractor wanted to finish the section before the rains


started.

VE BENEFITS ROAD OVER SWAMP CROSSING


COST AS PER CONVENTIONAL DESIGN

DESCRIPTION

UNITS

Excavate 1m thick to spoil

m3

1200

15

18000

5.33

Fill 1m thick of rock

m3

1200

15

18000

16.00

TOTAL AMOUNT

LENGTH[m]

WIDTH[m]

DEPTH[m]

QUANTITY

RATE

TOTAL

96,000.00

$ 288,000.00

384,000.00

VE BENEFITS ROAD OVER SWAMP CROSSING


COST AS PER THE GEOSYNTHETICS DESIGN

DESCRIPTION

UNI
TS

Tensar TX 170 Geogrids


[Supply and Placement]

m2

LENGT WIDTH DEPTH


H[m]
[m]
[m]
QITY
1200

15

RATE

- 18000 $ 13.26

TOTAL
$

238,653.60

TOTAL AMOUNT AS PER THE TENSAR PROPOSAL


$
AMOUNT SAVED

PERCENTAGE OF AMOUNT SAVED [%]

238,653.60

145,346.40

37.85 %

VE BENEFITS ROAD OVER SWAMP CROSSING

0.2 +

TRAFFIC BENEFIT RATIO (TBR)


The AASHTO method , which considers the
pavement as a multi-layer elastic system with
an overall structural number (SN) that reflects
the total pavement thickness and its resiliency

18 = 0 + 9.36 + 1

2.7
1094
0.4+
5.19
+1

+ 2.32 8.07

18
=

18 =

/ 25
25

18 = 18 =

to repeated traffic loading, is employed.

= .

VERIFICATION OF TRAFFIC
BENEFIT RATIO (TBR) AND BASE
COURSE REDUCTION (BCR)
Determination of TBR and BCR based on Base Course remaining life structural thickness
Scenario

Remaining Life Base Course Structural Thickness

No. filtrations/separation/reinforcement geosynthetics in unreinforced


Loss in base course structural thickness predominantly due to black cotton soil ingression
Reinforced pavement structure includes geotextile for filtration/separation and stress mobilization of black cotton soil

Thickness Structural
Depreciation Curves

Remaining Life Base Course Structural


Thickness, fscXTD2

250

200mm

Premature
FAILURE due to
BCS subgrade

Unreinforced
EXTRAPOLATED

Curve

152mm

125mm

Terminal Thickness
Geosynthetics Reinforced

Unreinforced

0
0.0

1.0

= Remainig Life Layer Coefficient Ratio


= Design Thickness
= Reinforced Design Thickness
2.0

3.0

102.0mm

Legend

4.0

No. ESAL Load Cycles (Traffic Passes)

= Unreinforced Design Thickness


= Reinforced Structural Capacity Factor

= Unreinforced Structural Capacity Factor


5.0

X106

6.0

Enhanced Geotechnical Engineering Properties

Example of Structural Benefits

Comparison of Unreinforced and Reinforced UCS for


swampy BCS for Drilling Project of White Nile Oil in
Jonglei State, Southern Sudan
No.

Unreinforced
[Mpa]

Reinforced
[Mpa]

Description

% Increase

Remarks

1.45

No soil reinforcement

1.45

2.1 Geogrid SS20G, 1/3H

45 >30<100

1.45

2.15 Geogrid SS20G, 1/5H

48 >30<100

1.45

1.45

1.55 Mat 1/3H

7 >30<100

1.45

1.85 Mat 1/5H

28 30<100

1.45

2.2 Double Geogrid SS20G,


1/ H, 2/ H
3
3

2.1 Double Mat 1/3H, 1/5H

52 >30<100

45 >30<100

NEAT BLACK COTTON SOIL


SAMPLES
Comparison of Unreinforced and
Reinforced UCS for swampy BCS for
Drilling Project of White Nile Oil in
Jonglei State, Southern Sudan

White Nile Oil in Jonglei State, Southern Sudan

Value Engineering BenefitsEnvironmental Benefits

Subgrade Improvement Reduction in Quantity


of Capping Layer

= 2253 0.4552 =

= 2253 0.4559 = .

Capping Layer

Without Geosynthetic Reinforcement

With Geosynthetic reinforcement

Projects in Kenya
PROJECT

MATERIALS

YEAR

1.

Garsen Bridge
Gauff China Roads and Bridges

Tensar GM Tube Gabions

1987

2.

Garsen / Lamu Junction


Gauff

Asphalt Reinforcement
Experimental Tensar AR1 grids

1987

3.

Aberdares Nairobi Pipeline


Horward Humphreys Sogea

Soil Erosion Control


Tensar Mat

1989

4.

Thika Makutano
Gibbs TM AM

Swamp Crossing Reinforcement


Tensar SS2 Biaxial Geogrids

1990

5.

Westlands Limuru Dual Carriageway


Gauff Federecci

Embankment Reinforcement
Tensar SS2 Biaxial Geogrids

1991

6.

Westlands Limuru Dual Carriageway


Gauff Federecci

Asphalt Reinforcement
Tensar AR1 Geogrids

1992

7.

Eldoret Burnt Forest Reconstruction


Gauff - Strabag

Swamp Crossing Reinforcement


Tensar SS2 Biaxial Geogrids

1993

8.

Webuye Malaba Reconstruction


Nicholas ODwyer Federecci

Swamp Crossing Reinforcement


Tensar SS2 Biaxial Geogrids

1993

9.

Baricho Mombasa Access Pipeline Rd


Gauff Sogea

River Crossing Embankment


Tensar SS2

1998

10.

Garsen Lamu Road


Gauff China Road and Bridge

Embankment Reinforcement
Tensar SS30-SS40 and 55RE

2003

11.

Meru Mikinduri Maua Road [Phase 1]


KeRRA H-Young & Co EA

Slope Protection & Erosion Control


Tensar T-mat 400

2010

12.

Lake Turkana BGP Marine Seismic Project


BGP _ Tullow Oil Company

Construction of sand access roads and heavily loaded plat 2012


forms Tensar TriAx TX 160

Projects in Uganda
PROJECT
Kabale Katuna Road
Typsa OSullivan & Graham Stirling

MATERIALS
Slip Failure Reconstruction with Tensar Geocell Mattress

YEAR
1999

2.

Kabale Katuna Road


Typsa OSullivan & Graham Stirling

Slip Reinforcement wrap around


Tensar RE uniaxial Geogrid

2000

3.

Kampala Masaks Road


Stirling

Swamp Crossing Embankment


Tensar SS20 Biaxial Geogrid

2000

4.

Mbarara Ibanda Road


ACE Engineers - Energoprojekt

Embankment Failure Reconstruction


Tensar SS20 Biaxial Geogrid

2000

5.

Malaba Bugiri Road


Gauff - Strabag

Swamp Crossing Reinforcement


Tensar SS2 Biaxial Geogrids

2000

6.

Fort Portal Kyejojo Road


ACE Engineers - Energoprojekt

Embankment Failure Reconstruction


Tensar 80RE

2001

7.

Kabala Water Project


Bella Consult - Spencon

Tensar SS30

2001

8.

Semliki Oil Drilling


BMS Mineral Services

Tensar SS30

2002

9.

Bugiri Jinja Road


Gauff Basil

Embankment Widening over Black Cotton Soil


Tensar SS20Biaxial Geogrid

2004

10.

Kampala Relief Road


BCEOM - Salini

Embankment Foundation Reinforcement over Swamps


Tensar SS20Biaxial Geogrid

2005

11.

Kampala Ring Road


Salini

Swamp Crossing reinforcement


Tensar TriAx TX 160 Geogrid

2010

1.

Projects in East and Central Africa than have utilized Geosynthetics


Timboroa Eldoret Road [1993]

Webuye Malaba Road [1993]

BY SIRMOI WEKESA

Thika Makutano Road [1990]

Westlands Limuru Dual Carriageway [1992]

Technical
Director
Garsen
Lamu Road [2003]
Meru Mikinduri Road [2010]

and Civil Engineer,

Isiolo Airport [2011] GEOSYNTHETICS

EA LTD

Tullow Oil Loading Platform for Oil rigs and Access Roads in Lake Turkana [2012]
Kabale Katuna Road
[1999]sirmoi@geosyntheticsea.com
Email:
Mbarara Ibanda Road [2000]
Malaba Bugiri Road [2000]
Kampala Relief Road [2005]
Bugiri Jinja Road [2004]

THANK YOU

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