DHANALAKSHMI SRINIVASAN COLLEGE OF ENGINEERING

(An ISO 9001:2008 Certified Institution)

Coimbatore-641 105
Doc No: TL-2-5
LESSON PLAN

Subject Code
:
Degree/Branch :
Faculty Name :
Total Periods
:

ME 6302

BE/Mechanical
Dr.S.Charles
45

Subject Name: Manufacturing Technology-I

Year/Sem: II / III
Designation/Dept: Principal / Mechanical
Lecture: 45

AIM: To create a good knowledge about Manufacturing trends among the students.
OBJECTIVE: To introduce the concepts of basic manufacturing processes and fabrication techniques,
such as metal casting, metal joining, metal forming and manufacture of plastic components.
S.
No

Date

04.07.2016

06.07.2016

08.07.2016

4
5
6
7
8
9

11.07.2016
13.07.2016
15.07.2016
18.07.2016
20.07.2016
22.07.2016

10

25.07.2016

11
12
13

27.07.2016
29.07.2016
01.08.2016

14

03.08.2016

15
16

05.08.2016
08.08.2016

17

10.08.2016

18

12.08.2016

Period as
per
Unit
Topics Planned
Timetable
UNIT I-METAL CASTING PROCESSES
I
Sand Casting : Sand Mould Type of patterns - Pattern
Materials Pattern allowances
I
Moulding sand Properties and testing
I
Cores Types and applications Moulding machines
Types and applications
I
Melting furnaces : Blast and Cupola Furnaces
I
Principle of special casting processes : Shell - investment
I
Ceramic mould Pressure die casting
I
Centrifugal Casting
I
CO2 process Stir casting
I
Defects in Sand casting
UNIT II-JOINING PROCESSES
Operating principle, basic equipment, merits and
II
applications of : Fusion welding processes :Gas welding Types Flame characteristics; Manual metal arc welding
II
Gas Tungsten arc welding- Gas metal arc welding
II
Submerged arc welding
II
Electro slag welding
Operating principle and applications of : Resistance
II
welding
II
Plasma arc welding
II
Thermit welding Electron beam welding
Friction welding and Friction Stir Welding; Brazing and
II
soldering
II
Weld defects: Types, causes and cure.

19

17.08.2016

20

19.08.2016

21
22
23
24
25
26
27

22.08.2016
24.08.2016
26.08.2016
29.08.2016
31.08.2016
02.09.2016
05.09.2016

28

07.09.2016

29
30

09.09.2016
12.09.2016

31

14.06.2016

32
33
34
35
36

16.09.2016
19.09.2016
21.09.2016
23.09.2016
26.09.2016

37

28.09.2016

38

30.09.2016

39
40
41
42
43
44
45

03.10.2016
05.10.2016
07.10.2016
10.10.2016
12.10.2016
14.10.2016
17.10.2016

UNIT III-METAL FORMING PROCESSES

Hot working and cold working of metals Forging
III
processes
Open, impression and closed die forging Forging
III
operations
III
Rolling of metals Types of Rolling
III
Flat strip rolling
III
Shape rolling operations
III
Defects in rolled parts
III
Principle of rod and wire drawing
III
Tube drawing
III
Principles of Extrusion Types Hot and Cold extrusion
UNIT IV-SHEET METAL PROCESSES
Sheet metal characteristics shearing, bending and
IV
drawing operations
IV
Stretch forming operations Formability of sheet metal
IV
Test methods
Special forming processes-Working principle and
IV
applications
IV
Hydro forming Rubber pad forming
IV
Metal spinning Introduction of Explosive forming
IV
Magnetic pulse forming
IV
Peen forming
IV
Super plastic forming Micro forming
UNIT V-MANUFACTURE OF PLASTIC COMPONENTS
Types and characteristics of plastics Moulding of
V
thermoplastics
Working principles and typical applications injection
V
moulding
V
Plunger and screw machines Compression moulding
V
Transfer Moulding Typical industrial applications
V
Introduction to blow moulding
V
Rotational moulding
V
Film blowing Extrusion
V
Thermoforming
V
Bonding of Thermoplastics

Prepared by
Date: 09.07.2016

Verified by
Date: 09.07.2016

Approved by
Date: 09.07.2016