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State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, PR China
Department of Applied Physics I, Faculty of Physics, University Complutense of Madrid, Avda. Complutense of Madrid s/n, 28040 Madrid, Spain
Received 14 March 2006; received in revised form 29 July 2006; accepted 1 August 2006
Available online 8 August 2006
Abstract
Membrane distillation (MD) is an emerging technology for separations that are traditionally accomplished by conventional separation processes
such as distillation or reverse osmosis. Since its appearance in the late of the 1960s and its development in the early of 1980s with the growth
of membrane engineering, MD claims to be a cost effective separation process that can utilize low-grade waste and/or alternative energy sources
such as solar and geothermal energy. As an attractive separation process, MD has been the subject of worldwide academic studies by many
experimentalist and theoreticians. Unfortunately from the commercial stand point, MD has gained only little acceptance and yet to be implemented
in industry. The major barriers include MD membrane and module design, membrane pore wetting, low permeate flow rate and flux decay as
well as uncertain energetic and economic costs. This study is an attempt to establish a framework for better understanding the MD process and to
consider all possible solutions developed so far to overcome its barriers. Unlike the usual trend pursued in review papers, MD studies have been
cited in the present manuscript and classified in tables according to their most important contribution in MD development. These tables cover most
important aspects of the MD process and are presented in a simple manner for a glance understanding the effects of different factors and operating
variables on the productivity of each MD configuration. Among the different MD papers, those involving theoretical models are pointed out. The
areas within the MD field that are either usually or rarely studied are highlighted. Some useful technical discussions based on acquired knowledge
from experience and information gathered from MD literature are included. In some way, this paper will help new researchers in the field of MD
to quickly be updated avoiding repetition of already known studies. In fact, although the effects of some operating parameters are generally agreed
upon, still new researches appear with almost the same results.
2006 Published by Elsevier B.V.
Keywords: Membrane distillation; Different MD configurations; Modeling; Factors affecting MD; Long-term MD performance
Contents
1.
2.
3.
4.
5.
6.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MD configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Membrane distillation application areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approaches followed for MD improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modeling in MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating variables affecting MD process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1. Feed temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2. Feed inlet concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3. Feed circulation velocity and stirring rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4. Permeate inlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5. Temperature difference and mean temperature effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
7
8
8
10
11
11
11
13
13
13
7.
8.
9.
1. Introduction
Membrane distillation (MD) is a thermally driven process,
in which only vapor molecules are transported through porous
hydrophobic membranes. The liquid feed to be treated by MD
must be in direct contact with one side of the membrane and
does not penetrate inside the dry pores of the membranes. The
hydrophobic nature of the membrane prevents liquid solutions
from entering its pores due to the surface tension forces. As a
result, liquid/vapor interfaces are formed at the entrances of the
membrane pores. The MD driving force is the transmembrane
vapor pressure difference that may be maintained with one of the
four following possibilities (see Fig. 1) applied in the permeate
side [17]:
(i) An aqueous solution colder than the feed solution is maintained in direct contact with the permeate side of the membrane giving rise to the configuration known as direct contact membrane distillation (DCMD). The transmembrane
temperature difference induces a vapor pressure difference.
14
14
14
14
15
15
16
16
16
16
17
17
17
17
21
22
23
23
23
23
24
24
25
25
26
Consequently, volatile molecules evaporate at the hot liquid/vapor interface, cross the membrane in vapor phase and
condense in the cold liquid/vapor interface inside the membrane module.
(ii) A stagnant air gap is interposed between the membrane and
a condensation surface. In this case, the evaporated volatile
molecules cross both the membrane pores and the air gap to
finally condense over a cold surface inside the membrane
module. This MD configuration is called air gap membrane
distillation (AGMD).
(iii) A cold inert gas sweeps the permeate side of the membrane carrying the vapor molecules and condensation takes
place outside the membrane module. This type of configuration is termed sweeping gas membrane distillation
(SGMD).
(iv) Vacuum is applied in the permeate side of the membrane
module by means of a vacuum pump. The applied vacuum
pressure is lower than the saturation pressure of volatile
molecules to be separated from the feed solution. In this
case, condensation occurs outside of the membrane mod-
Fig. 3. Number of papers published in refereed journals for each MD configuration and corresponding papers involving theoretical models.
other MD configurations. On the other hand, VMD configuration exhibiting higher permeate flux and practically negligible
heat transfer by conduction through the membrane is the least
used configuration together with the SGMD one [21,22]. In fact,
in Fig. 3, it can be observed that less than 15% of the relevant
references deal with VMD configuration. It is worth quoting
that in VMD, the transmembrane hydrostatic pressure must be
kept below the minimum feed liquid entry pressure (LEP) of the
membrane. Because in this configuration vacuum is applied in
the permeate side and the permeate flux is higher for lower permeate pressure, the risk of membrane pore wetting is very high
[5,23]. The Laplace (Cantor) equation provides the relationship
between the membranes largest allowable pore size (rmax ) and
the related operating conditions [1].
LEP > Pinterface = Pliquid Pvapor =
2BL cos
rmax
(1)
In addition, due to the chemical stability of the employed membranes, MD can also be applied for the concentration of acids
[5860]. In fact, the concentration sulfuric acid, hydrochloric
acid and nitric acid by both DCMD and VMD up to 60% have
been achieved.
One of the advantages of MD over the pressure-driven processes such as RO is its ability to treat aqueous feed solutions
of very high non-volatile solute concentrations. MD is even
capable of recovering crystal valuable products from effluents.
With regards to this aspect, membrane distillation crystallization (MDC) is a relatively new attractive process that recently
has been applied to recover valuable salts in crystal form from
its effluents and the processing of brine from desalination operations [54,6366]. MDC combines both a MD module for pure
water production and a crystallizer into which the brine of the
MD unit at its supersaturation state is charged and solids are
recovered in crystal forms. As a simple example, narrow anhydrous sulfate crystal size distribution with an average size of
6070 m was produced in Ref. [64].
It is worth quoting that when volatile organic compounds are
present in the feed aqueous solutions, care must be taken in order
to avoid membrane pore wetting. In this case, very low solute
concentrations are used and the liquid entry pressure of the feed
solution into the pores is necessary to be measured [67].
4. Approaches followed for MD improvements
Various experimental methods have been applied for
improvements of MD process. The first attempt was claimed
in 1967 [68]. A multi-stage MD system capable of reusing the
latent heat of vaporization many times has been proposed. The
permeate of the first stage of MD process can be used to heat
the feed of a second stage and the permeate of the second stage
is applied to heat the feed of the third and so on. Years later,
Findley concluded in his published paper [9] that if in MD
process high temperature is applied, low cost system and longlife membranes with adequate characteristics can be obtained,
MD could be an economical method for desalination of seawater. Since then, numerous studies have been performed to
investigate the effect on MD permeate flux enhancement and
Table 1
Summary of the areas where MD process were successfully applied on laboratory scale
Application area
MD configuration
DCMD
AGMD
SGMD
VMD
Cooperation of MD with other processes can extend the separation efficiency of the whole integrated system. Combination
of MD with other separation processes such as reverse osmosis
(RO), ultrafiltration (UF), nanofiltration (NF), osmotic distillation (OD) or multi-effect distillers is another area where the
benefits of MD make the whole process attractive [65,97102].
It has been reported in Ref. [65] that the introduction of a MD
stage operating with the RO brine allowed a recovery factor of
about 88%, in comparison with that of 40% obtained with the RO
unit alone. Three different membranes units, namely, NF unit for
pretreatment, a RO unit and a membrane crystallizer were also
simultaneously coupled to MD [65]. The integrated system has
resulted in a 100% water recovery and in the elimination of the
brine disposal problem, as pure crystals were produced and may
be considered as a valuable product. On the other hand, combinations between different membrane separation units for the
highest water quality production from potable water were also
tested in Ref. [98]. Units such as UF, NF, RO and MD were tested
and the highest water quality was obtained with the integrated
ROMD installation. It must be mentioned that direct treatment
of potable water in MD unit has resulted in a rapid decrease of
flux due to scale formation (fouling) on the membrane surface
[98]. A combination of MD and OD processes in a single system,
termed membrane osmotic distillation (MOD), to obtain higher
water fluxes and heat efficiencies was proposed in Ref. [99] with
brine circulated in the cold side. Based on their experimental
investigation, they found that MOD has the advantage of achieving higher water flux and heat efficiency simultaneously. In a
recent study, incorporation of MD to enhance the flux and solute
rejection in an innovation system that combines three different
membrane processes for wastewater reclamation in space, was
investigated [100]. The originally innovated system consisted
of RO elements, a direct osmosis (DO) pretreatment process
and a combined direct osmotic/osmotic distillation (DO/OD)
pretreatment process. In this case, MD acts as a possible solution to replace OD unit that has shown a poor performance in
urea rejection. Their results indicated that the new dual system did not only result in a complete urea rejection, but more
further, depends on the temperature gradient across the MD
membrane. The flux of DO/MD was 420 times greater than
in the DO/OD process with no sign of flux reduction due to
fouling.
The merits of MD capability to utilize low-grade waste
and/or alternative energy sources, such as solar and geothermal energy, made it more promising separation technique. For
instance, a possible area for MD implementation is the nuclear
industry or nuclear power stations, which are rich sources
in waste heat [22,29,103105]. Furthermore, solar-powered
MD technology is considered a feasible means for production
of pure water from brackish water in dry rural areas. Various solar pilot MD plants have been designed and proposed
[13,14,106109]. The tested solar-powered MD (SPMD) units
were found to be technically feasible. However, because the
variation of the daily solar radiation, the simulation results
showed that the most important factor in improving the plant
capacity is by adapting appropriate heat recovery systems
[109].
10
Table 2
Modeling of the MD process
Configuration
Areas of application
MD references
Type of model
DCMD
[13,16,19,20,22,30,46,47,64,69
72,76,7880,82,83,85,89,9192,
100,106,109,111,112,117130,
136,139,140,154156,159,166]
(No. of references = 52)
AGMD
[13,8,9,16,19,20,22,29,30,33,43,
46,47,50,54,59,6165,6872,75
80,82,83,85,86,8994,97100,
101106,109,111,112,117131,
133136,138145,148157,159,166]
(No. of references = 96)
[1,2,5,7,13,14,24,25,3840,
66,73,74,107,108,110,114,116,
129,131,156,157,161,165] (No. of
references = 25)
[1,6,15,17,22,23,3436,41,42,
56,59,60,81,84,86,95,96,113,
131,158,160] (No. of references = 23)
[1,2,4,12,21,22,2628,115,
130132,162164] (No. of
references = 16)
160
[1,2,6,15,22,23,34,35,41,42,
56,60,81,84,113,158] (No. of
references = 16)
[1,2,4,21,22,2628,115,162164]
(No. of references = 12)
Most MD investigators
adapted the concept of
temperature and
concentration polarization.
The heat transfer models are
usually based on the
correlations originally derived
for heat transfer through
non-porous/rigid surfaces
(semi-empirical models). The
Mass transfer models based
on the dusty gas model, in
which the transmembrane
flux can take place via
contribution of Knudsen flow,
Poiseuille and molecular
diffusion flow. Combination
between these types of flows
haven also applied. In this
case the mean free path of the
transported molecules
through the membrane pores
in vapor phase is calculated
and compared to the
membrane pores size
VMD
SGMD
Total references
5. Modeling in MD
Various theoretical models have been developed for each MD
configuration [1]. The primary purpose of these models other
than the estimation of the temperature and concentration polarization coefficients is to predict the values of the permeate flux
and its dependence on the membrane module design, membrane
parameters and operating variables [16,15,16,2024,26,28,
30,3842,46,47,6974,78,8084,89,9192,110130]. Furthermore, other than the permeate flux, the membrane selectivity
was also predicted when using VMD configuration [84]. It is
worthwhile mentioning here that complete relationships on MD
modeling have been very well reviewed in Ref. [1]. Considering
other equations especially those involving the pore size distribution, which are not included in Ref. [1] are also well explained in
Refs. [80,81,83]. In MD both heat and mass transfer occur simultaneously and both temperature and concentration polarization
effects should be taken into consideration. Part of the transferred heat takes place by conduction through the membrane
matrix and the other part through the void space of the membrane
where gases are entrapped. Thus, the membrane parameters play
also an important role on the heat and mass transfer phenomena. Thus, all these factors result in complicated modeling steps.
Table 2 provides some of the related references found in literature that considered modeling in their MD studies. As can be
observed in Fig. 3 more than 61% of MD studies consider modeling as an essential part of their investigation. However, despite
the numerous mathematical models that have been developed by
MD investigators and regardless of their precision in predicting
[1,2,5,7,24,25,3840,73,74,
110,114,116,129,156,157] (No.
of references = 17)
97
the MD permeate flux, there are number of issues which are still
need to be fully understood.
It is worth mentioning that several similar mathematical models in MD have been presented. The analyses were based on the
assumption that gas permeates through a porous membrane comprising three contributions, namely, Knudsen flow, Poiseuille
flow, molecular diffusion flow and/or the transition between
them. The dusty gas model is frequently employed to calculate
the MD fluxes and the molecular diffusion flow is not considered
in VMD configuration. However the solutiondiffusion flow
through the non-porous portion of the membrane is not considered in spite of the existence of a high affinity (i.e. close
solubility parameters) between the species to be separated and
the membrane material, especially when VMD configuration
is considered [84]. In all MD models, a transport of adsorbed
molecules on membrane solid surfaces (i.e. surface diffusion) is
neglected because of the fact that the diffusion area of the membrane matrix is small compared to the membrane pore area [1].
For hydrophobic porous membranes with large pore sizes and
high porosity, as the affinity between water and the membrane
material is very low it may be allowed to neglect the contribution
of transport through the nonporous membrane portion. However,
the solution/diffusion mechanism may have a significant effect
once other compounds are present in the feed solution, especially
for species that have strong affinity with the membrane matrix
and for membranes having low porosity and small pore size. As
far as we know, within the membrane literature there is only
one paper dealing with this subject [84] using VMD configuration and pervaporation. Further investigation using other MD
11
12
Table 3
Effect of operating variables on transmembrane flux in MD process
Configuration
Variable
Permeate side operating variables, effect of increasing of
Temperature
Concentration
Velocity
Stirring rate
Temperature
[13,1416,20,22,43,
47,61,64,6870,7375,
78,80,83,86,87,89,
91,99,104106,109,
117121,124,128130,
133135,149,151153,
156,157,159,166,167]
[1,22,47,61,64,69,70,
73,75,78,89,99,104,118,
119,121,129,131,134,135,
142,152,153,155,159]. But it
[1,15,16,43,61,69,70,78,86,
89,99,104,119,129,130,149,
153,154,156,159]
[3,83,89,118,
[47,80,89]
120,121,131,153]
[1,5,7,23,24,38,39,65,
107,114,116,131,156,
157,161]
[7,24,65,107]
Velocity
Stirring rate
[47,71,89,154]
[17,72,115,153]
Vapor pressure
difference
DCMD
[16,19,77,83,85,
98,99,134]
[22]
[22,47,118,131,152,155]
(for volatile solutes) [133,166]
AGMD
[5,7,23,24,38,39,65,107,
114,116,131,156,165]
[5,114] or
[5,23,39]
[107,114]
a
[5,23,39,114] (cooling
water velocity)
[5,23,38,73]
[4,115]
[7,38,39]
SGMD
[1,4,21,22,26,27,28,
115,132,162,164]
[28]
[132,164] or
[4,21,115] or
[4,21,22,28,115]
[132,162]
[6,94,96,160]
[6,15,23,42,94,130,158,160]
[6,15,23,42,94,130,158,160] or
[4,21,22,26,27,28,
115,132,162,164]
(sweeping gas velocity)
VMD
[1,15,17,23,41,
84,86,9496,113,
130,149,158, 160]
[17,23,41,84][17,23,41,84]
(for volatile solutes)
[17][17]
[6,17,41,42,113]
[6,17,41,42,113]
[22,41,84,86,95,96,149]
[22,41,84,86,95,96,149]
: increases with; : decreases with; : increases but reach asymptotic level; : there is an optimum value;
a With regards to the cooling water.
b Related to the sweeping gas.
udh
P = f
L u2
dh 2
(2)
(3)
where dh is the hydraulic diameter of the flow channel, f friction factor, and are the fluid density and dynamic viscosity,
respectively. Therefore, the feed flow rate must be varied with
due precautions to avoid membrane pore wetting as the trans-
13
14
tions. Due to the fact that the temperature and the concentration
polarization affect the permeate flux, it was also observed a
non-linear relationship between the permeate flux and the bulk
pressure difference [2]. In VMD both the permeate flux and the
transmembrane hydrostatic pressure increase with the decrease
of the vacuum pressure applied in the permeate side (downstream) and therefore the risk of membrane pore wetting is very
high. Nonetheless, when a volatile organic compound (VOC) is
present in the aqueous feed solution, the effect of lowering the
downstream pressure in VMD may result in higher total permeate flux (water and VOC) but in contradiction it may also
lead to a relatively poor separation factor of the process. To
achieve highly concentrated permeate with VOC, it is recommended to work at permeate pressures (downstream pressures)
higher than the vapor pressure of water [35,41,42]. On the other
hand, the effect of the transmembrane hydrostatic pressure in
MD configurations is not clear and needed to be studied in all
MD configurations.
7. Membrane parameters affecting MD process
The membranes used in MD process are actually made
for microfiltration purposes and most of them are prepared
using polypropylene (PP), polyvinylidene fluoride (PVDF)
and polytetrafluoroethylene (PTFE). These membranes are
available in capillary or flat-sheet forms [128]. The required
membrane parameters for MD process were given in details
by many authors [1,9,17,18,93,104,135]. In comparison to
other membrane separation processes, only few authors have
considered the possibility of designing membranes for MD
[1719,8691,9395]. A good porous membrane should exhibit
low membrane resistance to mass transfer, high liquid entry pressure of water to maintain the membrane pores dry, low thermal
conductivity to prevent heat loss through the membrane matrix,
good thermal stability and excellent chemical resistance to most
of the feed solutions. The relationship between the transmembrane flux and the different membrane characteristic parameters
is given in Ref. [1] as
N
ra
m
(4)
where N is the molar flux, r the mean pore size of the membrane
pores, a factor whose value equals 1 or 2 for Knudsen diffusion
and viscous fluxes, respectively,m the membrane thickness,
the membrane porosity and is the membrane tortuosity. Table 4
presents the effect of each membrane parameter on the MD permeate flux for each MD configuration.
[81,160]
[81,84][81,84]
[17,23,42,81,84,95,115]
[17,23,42,81,84,95,115]
[17,23,42,81,84,95,115]
[17,23,42,81,84,95,115]
[7,81,86]
VMD
SGMD
[1]
[39,157][39,157]
[4]
[7,39,114][7,39,114]
[4,21,115]
[5,7,25,39][5,7,25,39]
[80]
[80,82,157]
AGMD
[1,47,61,78,89,135]
DCMD
[95,14]
[5]
[39][39]
[81,115]
[43,47,75,91,118,
121,135,153]
[1,18,61,62,75,89,90,
94,167][1,18,61,62,75,
89,90,94,167]
[47,78,91,117]
[47,82,117]
[1,7,75,78,86,89,91,
117,128,151]
[1,86,91,117,135]
Pore size
distribution
Pore size
Porosity
Membrane
thickness
Parameter
Configuration
Table 4
Membrane parameters affecting permeate flux in MD process
Surface geometry
Surface chemistry
Tortuosity
15
16
17
18
Fig. 4. Flow chart towards industrialization of MD process for any proposed application.
19
Fig. 4. (Continued ).
Tfm Tpm
Tfb Tpb
(5)
where Tfm , Tpm , Tfb and Tpb are membrane surface temperatures and fluid bulk temperatures at the feed and permeate side,
respectively. A schematic diagram of the temperature polarization in MD is shown in Fig. 5. It can be seen that due to the
temperature polarization effects, the bulk feed temperature Tfb
is gradually decreased across the developed thermal feed boundary layer of thickness ft to Tfm , which is the feed temperature at
the feed/membrane surface. Similarly, at the permeate side (not
applied to VMD configuration), the temperature at membrane
surface (Tpm ) is higher than that of the permeate bulk phase
(Tpb ) due to the developed thermal boundary layer of thickness
pt . It is worth mentioning that both feed and permeate thermal
boundary layers are function of fluid properties and operating
conditions, as well as the hydrodynamic conditions. It is convenient to work under optimum mixing conditions to highly
diminish the temperature polarization effects. Enhanced heat
and mass transfer can be achieved by improving the design of
flow passage, membrane arrangement or by applying turbulence
promoters like mesh spacers. Working at high flow velocities is
always an option that is usually considered by MD investigators
to achieve better mixing conditions and minimizing the effect
of temperature polarization [23,75,91,95]. However, it will be
Particulate and
corrosion fouling
Energy consumption
and production cost
evaluation
Fouling type
Crystallization
fouling
Biological
fouling
20
VMD
SGMD
AGMD
DCMD
Conduction Convection
Heat transfer
Configuration Aspect
Table 5
Inadequate understanding of the MD phenomenon
Mass transfer
Mass transfer
across the
membrane
Module design
(surface geometry
and operation
mode)
Process rate
limiting step
Long-term
performance
(6)
(7)
(9)
(10)
(11)
(12)
where hp is the heat transfer coefficient of the thermal boundary layer at permeate side. Under steady state conditions, the
21
(13)
22
CBm
CBb
(17)
23
reported in [142] during the concentration of NaCl solution containing dissolved organic matter by MD process. Examination
of both the membrane morphology and composition of fouling
layer showed that the membrane at the feed side was completely
covered with fouling layer containing a significant amount of
NaCl and proteins. Crystal formations on membrane surface
have been detected in DCMD configuration [64,142,143]. On
the other hand, almost no fouling was observed in an AGMD
module during a long-term run that lasted for about 2 months
[5]. It is worthy to mention here that scale formation or crystallization fouling is usually associated with aqueous solutions in
which salts that have inverse solubility characteristics (that is to
say, the solubility of which decreases with increase the temperature of solution) cause crystalline problems or scale formation.
A mathematical model was developed to predict the supersaturation profiles in the feed channel of a flat-sheet AGMD module
[110]. The model is claimed to calculate velocity and temperature profiles, as well as concentration distribution of sparingly
soluble salts such as BaSO4 , in the feed side. It was found that
for salts with inverse solubility characteristics, maximum supersaturation can occur in the bulk of the flow rather than at the
membrane surface. As a result most of membrane scaling in MD
systems can be expected with salts having a lower solubility at
lower temperatures.
8.4.2. Biological fouling
This refers to the attachment to the membrane surface of biological microorganisms such as bacteria, algae and fungi and/or
macro-organisms including mussels, barnacles, hydroids and
sapodilla worms vegetation such as seaweed. Because biological fouling is caused by one or more of the previous mentioned
living matter it is usually associated with aqueous systems where
the temperature is not too different from that in the natural
environment. A rapid flux decline due to scale formation and
biological fouling has been observed during the concentration
by DCMD of saline wastewater from the production of heparin [144]. Boiling the wastewater for about 30 min followed by
suitable filtration found to prevent their occurrence. It was also
observed a limited growth of microorganisms on the membrane
surfaces of modules previously used in different MD applications [145]. It was stated that microbial growth was significantly
affected by the MD operation conditions.
8.4.3. Particulate and corrosion fouling
Particulate fouling may generally be defined as the deposition
of solid particles in suspension onto the membrane surface. In a
fluid flowing under streamline conditions, with a concentration
gradient of a component at right angles to the direction of flow,
there is always a tendency for particulate deposition as a result
of the random motion of the molecules within the fluid system
[146]. The size of the suspended particles will have very high
influence on the deposition rate and mechanism responsible for
its transport to the membrane surface. For instance very small
particles would be expected to be subjected to Brownian diffusion and eddy diffusion, whereas larger particles because of
their mass would move under momentum forces [147]. One of
the main features of MD is that it is relayed on separation sur-
24
faces that are not corrodible even when they are subjected to a
highly corrosive environment, due to the fact that these surfaces
are made from polymer materials. However, when fouling is concerned, and with regards to microporous membranes involved,
one may not ignore the risk of foulant particles deposition at the
membrane surface plugging some of its pores due to corrosion
in other parts of the plant (pumps, heat exchangers, tubes/pipes,
etc.). In fact corrosion fouling may not only result in pore plugging but may even lead to damage the membrane by scratching
its surface during the movements of the corroded flakes and
chunks within the narrow flow passages.
It is worth quoting that a group of MD authors accepts the
presence of fouling in MD systems [64,142,144,145,148], while
others do not admit talking about MD fouling [51,61,62]. Most
of the performed fouling studies so far suggests that the effect
of membrane fouling if there is any, is very little compared to
other effects such as the concentration polarization, which is
even smaller than the temperature polarization effect. However
it should be emphasized here that fouling is a time dependent
process and its effect cannot be predicted.
Care must be taken when studying MD fouling effect as different membrane types may exhibit different degree of fouling,
which may depend upon the membrane hydrophobicity, membrane surface structure, initial permeability, feed solution, etc.
[61,62]. It was reported that more hydrophobic membranes may
exhibit higher degree of fouling [61,62]. Although the importance of understanding the fouling phenomena in MD has been
pointed out [1], lack of data and knowledge about fouling in MD
process still exists [148].
8.5. Long-term MD performance
Process stability during long-term exposure to different operational conditions is one of the important aspects that can convince the industrial implemtation of any new technology. MD
literature reveals that only very few studies have paid attention
to this point. It has been reported that the hydrophobicity of
the PP membrane, used during the hydrochloric acid recovery
by DCMD, was maintained and the membrane properties were
unchanged during the experiments that lasted above 1 year [133].
DCMD experiments have also been performed during more
than 4 months in Ref. [135]. As the aim of their long run was
to investigate fouling and scale formation, a normal tap water
with a preliminary conductivity of 350 S/cm was used as feed
for their DCMD module, the concentration of which was raised
after few hours to a maximum of 3500 S/cm. During the first
few weeks of their run, a flux decline was observed. Treatment
with hydrochloric acid had resulted in a complete restoration
of the original flux levels. It is worthy to mention that although
the original flux levels were restored after each acid treatment
process, flux decline seemed to be dominant on approaching the
11th week and thereafter. However, flux leveled during the last
4 weeks of their run at a value of approximately 20% lower
than the original one. Utilizing an AGMD module, two long run
experiments were performed in Ref. [5], the first with PVDF
membrane and lasted for a continuous 2 months, while the second in which PTFE membrane was employed lasted for 6 weeks.
25
9. Conclusions
For any new technology to be industrially accepted and implemented there is a need to verify all of its claimed benefits as well
as to show its superiority over other already well established
technologies. This has first to be achieved on the laboratory
scale prior to pilot plant scale to finally reach industry. Surprisingly, for a process such as MD that for long has been attractive
and claimed to be a promising separation technique, the first step
(laboratory scale) has not yet been fulfilled. Study and evaluation
of the majority of the MD literature reveal that the process still
suffers from lack and inconsistency of information about some
of its major aspects. On the ground of acquired knowledge and
gathered information on MD process, a framework for better
understanding of the MD process was presented in this study.
This framework is an attempt to highlight those aspects of the
MD process that are far from being understood and also serves
as a preliminary guide showing the sequences of the different
steps that should be followed to fulfill the requirements for MD
industrial application.
Acknowledgement
This work is financially supported by National Basic
Research Program of China (973 Program) No. 2003CB615700
and State Key Project for Fundamental Research Development
(Project973 of China, No. 2004CB719700).
26
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