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Al-Karrar Engineering Co.

Cost/Time & Resources For Replacement a 12 meter Export


Section
Pre-shutdown Activities
1. Site Visit
Target:

1. Permit of work to be issue from CPS-1


2.prepare Method statement &Risk Assessment
3.Prepare lifting plan /Lifting Method statement
4. Prepare Execusion Plan

Manpower & Equipment


Description
1
Site Engineer
2
Supervisor
3
HSE manager
4
Lifting Supervisor

SN

2. Civil Work /Site


Target:

Time :
Cost

QT

2 Day
3400 $

1
1
1
1

1. Identify areas that require excavation to expose pipeline 14 meter Section. (Hydro Vac
Zone to a depth of 2.5 to 3ms to confirm no foreign crossings) Mark Area by GPS
coordinates.
2. Excavate TIPs at x2 locations
Excavations to be benched according to ROO Procedure, runouts in two locations to be
added to try & mitigate confined space.
Pumps to be made available as the water table maybe an issue
POST repair scope all areas to be remediated back to original state.

Manpower & Equipment


SN
Description
QTY
Time/Day
Time :
5 Days
1
Civil Engineer
1
5
Cost:
15,500 $
2
HSE officer
1
5
3
Surveyor
1
3
4
helper
6
5
5
Forman
1
5
6
supervisor
1
5
8
Lighting tower
4
5
9
Generator
8
5
10
Hydro pump machine
1
3
11
WATER TANKERS
2
3
12
Mechanical Excavator
1
2
13
compactor
1
2
14
Pump operator
2
3
15
Vacuum tanker
1
3
16
Wheel Loader
1
3
17
Scaffolder
6
3
3.Collecting Material :
Target
1.Collecting pipes & verify all items according to Isometeric
Manpower & Equipment
Drawing .
SN
Description
QT
Time :
2 Days
1
Material Controler
1
Cost:
3500 $
2
Material Inspector
1
3
Rigger
2
4
Crane 60 ton
1
5
flat lorry 40 ton
1
6
labor
2
7
HSE officer
1
4 Pre-TAR requirment
Target:
1.Visual inspected to be applicable for Export line section
2.Marking cutting point on section line.
3.Lifting plane to be approved before TAR
4

SN

12 M Section Replacement/TAR
Target 1.Cutting activities to start once the line has been drained.
2.Cutting small port from top of pipe to be suitable for hose pump dewatering inside pipe.
3.Remove the existing section using pipe cutter
4.Erection new section & tie in connect.
5.NDT to be done after welding.
6.Coating/wrappin both TIP's after NDT
Manpower & Equipment
Description
QT
Duration
1
Site Engineer
1
4
Time:
4 Day
2
Safety Officer
1
4
Cost:
29440

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Supervisor
1
Forman
1
Welder
4
Fabricator
3
Welding Inspector
1
Grinderman
6
Electrical Technician
1
Labor
4
Power Generator
1
Welding Machine
4
Crane 120
1
welding consumables
Cutting Machine
1
Coating Technician
2
Holiday Tester
1
5. NDT/Workshop
Target:
Doing 100 % NDT for weld joint preior Coating
Manpower & Equipment
SN
Description
QT
1
NDT technician
2
2
Radiography equipment
1
3
Generator
1
4
hse officer
1
5
helper
2

4
4
3
3
4
3
4
4
3
3
2
2
1
1

Time :
Cost :

1 Day
4500 $

Summary
SN
1
2
3
4
5

Activities
Site Visit
Civil Work /Site
Collecting Material :
12 M Section Replacement/TAR
NDT/Workshop
Total

Duration
2
5
2
4
1
14 Day

Cost $
3400
15500
3500
29442
4500
56342