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MASTER OF ENGINEERING
IN MECHANICAL ENGINEERING
EXAMINING COMMITTEE
............................................................................................................CHAIRPERSON
Asst. Prof. Dr. Chatchawan Chaichana
……………………………………………………………………………...MEMBER
Asst. Prof. Dr. Nakorn Tippayawong
…………………………………………………………………………...…MEMBER
Dr. Yucho Sadamichi
……………………………………………………………………………...MEMBER
Asst. Prof. Dr. Kriengkrai Assawamartbunlue
28 May 2009
© Copyright by Chiang Mai University
iii
ACKNOWLEDGEMENTS
First and foremost, I would like to express my profound gratitude and respect
to my advisor Assistant Professor Dr. Nakorn Tippayawong, Department of
Mechanical Engineering, Faculty of Engineering, Chiang Mai University, Thailand
for his invaluable supervision, helpful suggestion and necessary assistance through
out the preparation of my thesis.
My deep gratitude also goes to my co-advisor Assistant Professor Dr.
Chatchawan Chaichana for his peer review, priceless comments, suggestion and
encouragement. I am also equally grateful to other member of academic advisory
committee Dr. Yucho Sadamichi and Dr. Kriengkrai Assawamartbunlue for their
suggestions and advice on my thesis.
Special thanks are also extended to Department of Alternative Energy
Development and Efficiency, Ministry of Energy, Thailand for financial support and
the Energy Planning Department of Myanmar, the Myanmar Engineering Society, the
Energy Research and Development Institute in Chiang Mai University and the
villagers of Dagoon Daing Village, Twantay Township, Yangon, Myanmar for their
support and helpful.
Many thanks are extended to Ministry of Science and Technology, Union of
Myanmar for providing me the opportunity to pursue this master’s degree. I am very
much delighted to pay thanks for the warm and cordial friendship provided by all
Mechanical students-juniors, mates as well as seniors from Chiang Mai University,
Thailand. Moreover, my sincere thanks are to all academic and administrative staffs
of Chiang Mai University for their helps. Many thanks also go to all oversea
Myanmar students for sharing joyful moments in Chiang Mai.
Finally, I wish to thanks everyone whose names could not be mentioned
individually.
iv
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ABSTRACT
Myanmar is known for her natural diversity and abundance in agricultural and
forestry products. Major biomass residues available include rice husk, wood and
bamboo. These renewable energy sources have great potential to be utilized for power
generation, considering the fact that the country experiences shortage in electricity
supply, especially in rural areas. In this thesis, a rice husk gasifier-engine-generator
system and electrification system had been constructed and operated successfully for
4 hours per day. This engine was modified so that can use both diesel and producer
gas produced by the gasifier. The maximum generator capacity of the unit is 50 kW.
Lamp posts and electricity line were also installed along main roads, and connected to
local school, temple and 304 households in Dagoon Daing village, Twantay
Township, 50 km away from Yangon. Almost 400 light bulbs were fitted, serving
nearly 1500 villagers. From the test results, it was found that at 31.28 kW, rice husk
consumption rate was 32.64 kg/h, representing a diesel replacement rate of about 65%
with overall energy efficiency of 13.5%. The electricity cost has been estimated to be
in the range between $0.12-0.23/kWh (150-300 kyat/kWh) in compression to
$0.60/kWh (800 kyat/kWh) from an existing diesel system. The utilization of rice
husk as an energy source for this kind of gasifier could save the annual oil
expenditure.
vii
TABLE OF CONTENTS
Page
Acknowledgements iii
Abstract (Thai) iv
Abstract (English) vi
Table of Contents vii
List of Tables xi
List of Figures xii
Chapter 1 Introduction 1
1.1 Rural electrification 1
1.2 Literature reviews 3
1.2.1 Small distributed generation 3
1.2.2 Biomass gasification 4
1.2.3 Impacts on people 7
1.3 Objectives 7
1.4 Scope of the thesis 8
2.3.3 Bamboo 20
2.4 Economic analysis 21
2.4.1 Net present value 21
2.4.2 Internal rate of return 22
2.4.3 Payback period 22
Chapter 3 Methodology 24
3.1 Energy Efficiency 24
3.1.1 System efficiency 24
3.1.2 Engine efficiency 25
3.2 Social and economic impacts from field survey 25
3.3 Measuring equipment for gasification project 26
3.3.1 Multifunction power meter 26
3.3.2 AC power clamp meter 27
3.3.3 Digital tachometer 27
3.3.4 Measured fuel consumption 28
References 71
LIST OF TABLES
Table Page
2.1 Annual production of paddy 19
2.2 Forest area by types of forests 20
3.1 Detail of electricity loads use pattern 26
4.1 Detail data of the four purposed sites 32
4.2 Weighting and decision making table 34
5.1 Ultimate Analysis 56
5.2 Proximate analysis, heating value and density 56
5.3 Ash analysis 57
5.4 Properties of rice husk at different loads 60
5.5 Electricity consumption in the villages at different loads 60
5.6 Comparison of electricity cost between diesel and dual fuel operation 65
5.7 Waste water analysis 65
xii
LIST OF FIGURES
Figure Page
1.1 Hydropower Potentials of Myanmar (State and Division Wise) 2
1.2 Gasification Processes and products 4
2.1 Small Distributed Generation for villagers 9
2.2 Updraft gasifier 13
2.3 Downdraft gasifier 15
2.4 Crossdraft gasifier 16
2.5 Fluidized bed gasifier 17
2.6 Rice Husk 18
2.7 Wood 20
2.8 Bamboo 21
3.1 Field survey in the study area 25
3.2 Multifunctional power meter 27
3.3 AC power clamp meter 27
3.4 Digital tachometer 28
3.5 Platform scale 28
4.1 Twantay Township and road transport to Yangon 30
4.2 Location of the four purposed sites 30
4.3 Potential biomass resources 35
4.4 Rice Huck Gasification System 38
4.5 Downdraft Gasifier 39
4.6 Cyclone 40
4.7 Venturi scrubber 40
4.8 Gas cooler 41
4.9 Carbon fiber filter 41
4.10 Fine filter unit 42
4.11 Gas damper 43
4.12 Water pump 43
xiii
Figure Page
4.13 Engine 44
4.14 Automatic governor 44
4.15 Generator 45
4.16 Generator nameplate 45
4.17 Electric control panel 46
4.18 Picture of the building 46
4.19 Installation of the gasification system inside the building 47
4.20 Electricity distribution lines and power plant location in the village 48
4.21 Three-phase electricity lines from the system building 49
4.22 Electricity poles along the main road 49
4.23 Lamp posts along the main road 49
4.24 Rice husk storage 50
4.25 Rice husk level 50
4.26 Water level in the circulating pond and the dust cooler 51
4.27 Radiator, diesel and lubricant oil tanks 51
4.28 Air control valve 52
4.29 The key of starting engine 52
4.30 Ash removal system 53
4.31 Ash at the pond and the tray 54
4.32 Filters 54
5.1 Electrical current and power 57
5.2 Electrical voltage and power 58
5.3 Power factor and power 58
5.4 Relationship between power generated and rice husk Consumption 59
5.5 Relationship between power generated and diesel consumption 59
5.6 Operators in action 67
5.7 Lighting for extra reading at night 67
5.8 Snooker game at night 68
5.9 Evening entertainment 68
Chapter 1
Introduction
generators to produce electricity for lighting. Therefore, a rice husk gasifier was
constructing operated and studied in 2007.
and fuel-source reliability, regulations, operator availability, and of course cost and
financing.
The spark ignition engine operating on gasoline achieves a thermal efficiency
of 25%-30%. The same engine operating on producer gas may achieves 15%-25%
thermal efficiency, depending on how well the engine is converted to producer gas. A
diesel engine using diesel typically achieves 30%-35% thermal efficiency. Operating
on 90% producer gas, it can be expected to give 25%-30% thermal efficiency. The
overall efficiency of the system must be computed from engine efficiency and gasifier
efficiency. (T. B. Reed and Agua Das, 1988)
The efficiency of the engine-generator set was generally lower and the total
energy input to the engine was always higher on the dual fuel operation. The
maximum engine-generator set efficiency with dual fuel operation achieved was
14.71%, while pure diesel operation gave 22.41% efficiency for the same load. (S.C.
Bhattacharya, S.S. Hla, H.L. Pham, 2001)
Biomass gasification for obtaining gas and further the liquid fuels, of course,
will be a very good alternative because of the introduction of renewable energy
concept. There are several kinds of gasification processes in according with the
different gasification agent. (L. Wei-ji, Z. Da-lei, R.Yong-zhi, 2002)
Coal, wood and charcoal gasifiers have been used for operation of internal
combustion engines in various applications since the beginning of this century. A
major problem could result from the slow carbon build-up in the engine's cylinders as
a consequence of traces of tar or dust in the gas. Whether this is due to too low engine
loads or to a defective glass fibre cloth filter remains to be tested. (B. Kjellstrom,
1986)
Studies on the effect of size, structure, environment, temperature, heating rate,
composition of biomass and ash are reviewed. From the foregoing review, the
following observations could be arrived at: Biomass is a compound consisting of C,
H, and O in major quantity. The composition of C, H and O is more or less same in all
biomasses. The calorific values are also nearly same. Environment results in pyrolysis
or complete gasification of biomass. Heating rate influence the quality of gasification
and quantity of products. Porous biomasses are gasifier completely into ash at
6
Rice husk ash does have a very high softening temperature (>1400°C), but
nevertheless tends to slag if the fuel bed structure is disturbed by high superficial gas
velocities. (A. Kaupp, 1984)
The rice husk gasification use of a water jet scrubber gives a satisfactory tar
removal from the producer gas. This gasification unit is very simple to be operated by
a low skill operator. The main tack in order to maintain the satisfactory gasification
process is the regular cleaning of the gas cleaning and cooling as well as piping line.
The use of rice husk as an energy substitution by means of the gasification process
can reduce the diesel oil consumption by 70%. A particular economic analysis shows
a big opportunity to supply electricity profitably by using this system. (R. Manurung,
H. Susanto and Sudarno H., 1986)
1.3 Objectives
The required necessary information for self-electricity and to develop model of
rice husk gasification in rural region of Myanmar are vital intentions for this project
and specified ranges are as follows;
- To survey energy related data of rural villages for power plant installation
8
Benefits of DG include:
• A lower capital cost because of the small size of the DG (although the investment
cost per kVA of a DG can be much higher than that of a large power plant).
• Reduction of the need for large infrastructure construction or upgrades because the
DG can be constructed at the load location.
• If the DG provides power for local use, it may reduce pressure on distribution and
transmission lines.
• With some technologies, produces zero or near-zero pollutant emissions over its
useful life (not taking into consideration pollutant emissions over the entire product
lifecycle i.e. pollution produced during the manufacturing or after decommissioning
of the DG system).
• With some technologies such as solar or wind, it is a form of renewable energy.
• Can increase power reliability as back-up or stand-by power to customers.
• Offers customers a choice in meeting their energy needs.
• There are no uniform national interconnection standards addressing safety, power
quality and reliability for small distributed generation systems.
• The current process for interconnection is not standardized among provinces.
• Interconnection may involve communication with several different organizations
• The environmental regulations and permit process that have been developed for
larger distributed generation projects make some DG projects uneconomical.
• Contractual barriers exist such as liability insurance requirements, fees and charges,
and extensive paperwork.
2.2 Gasification
Gasification refers to a thermochemical conversation of carbonaceous solid
fuel into a gaseous energy medium by adding an oxidizing agent (air, oxygen, water
vapour). If air or oxygen is used, the oxidization reactions can supply the heat
necessary for converting the endothermic stages: so external energy supply is not
necessary. The product is a mixture of combustible and non-combustible gases,
liquids and solids. The principal combustible gas components are CO and H2. Other
11
include CH4, but in small proportions. The final product composition will depend on
operating conditions, the gasifier and the fuel type.
The process in the gasifier can be broken down into different stages:
- Drying Zone
- Pyrolysis Zone
- Combustion Zone
- Reduction Zone
Equation (2.3) and (2.4), which are the main reaction of reduction show that
reaction requires heat. Therefore the gas temperature will decrease during reduction.
Reaction (2.5) describes the so-call water-gas equilibrium.
Updraft gasifier
The common type of a counter current gasifier is a vertical reactor where the
feed stock is entered from the top.
The directions of fuel flow and gas flow being opposed, separate reaction
zones formed in the reactor. The gas rises inside the reactor and leaves at the top
14
section, which is why this type is also designated as updraft gasifier. Counter-current
gasifiers have the advantage that they do not require any special fuel preparation thus
allowing the gasification of a wide range of biomass types with different particle size
and moisture contents. Through forced convection, the gas heated by oxidation in a
bottom zone rises and transfers heat to fuel and the gas leaves the gasifier with a
relatively low temperature, which indicates a high gasification efficiency of this
process. The drawback of it results from volatile matter produced in the pyrolysis
zone, which is carried in the rising gas steam. In consequence, the gas produced by
the updraft gasifiers contains a considerable amount of tar compounds. Hence it is
more suitable for direct heating than engine operation. Figure 2.2 shows a schematic
diagram of updraft gasifier.
Downdraft gasifier
In a co-current gasifier, fuel and gas move in the same direction. The
palletized biofuel, at first dried and pyrolyzed nearly in the absence of air in the upper
zones reaches further down the very hot oxidization zone, from where, changed into
char and ash, it falls into reduction zone. The gases mainly produced in the pyrolysis
zone are heated to fairly more than 1000°C in the oxidation zone. In this process,
high-tar gaseous compounds in the gas are to a great extent converted into low tar
components, which then react with the char in the subsequent reduction zone
producing additional gas. The gas issues from the bottom reactor section, hence the
other designation of downdraft gasification. In contract to counter-current
gasification, the heat transfer between biofuel and gas in co-current gasification is
low, so the exit gas has a relatively high temperature.
There is also a higher tendency of slag formation in co-current than in counter
current gasifiers because of the high temperature in the oxidization zone. A uniform
temperature distribution within the individual reactor zones and a well-formed
preciousness to gas of the char layer are decisive factors for the gas quality. Co-
current gasifiers therefore make greater demand on the fuel preparation with regard to
size and moisture content. The major advantage of downdraft gasifiers is that the gas
produced contains far less tar products and other high-boiling compounds than the gas
from updraft gasifiers. Figure 2.3 shows a schematics diagram of downdraft gasifier.
15
Crossdraft gasifier
Crossdraft gasifiers, schematically illustrated in Figure 2.4 are an adaptation
for the use of charcoal. Charcoal gasification results in very high temperatures
(1500°C and higher) in the oxidation zone which can lead to material problems. In
16
crossdraft gasifiers insulation against these high temperatures is provided by the fuel
(charcoal) it self.
Advantages of the system lie in the smaller scale which it can be operated.
Installation below 10KW (shaft power) can under certain conditions be economically
feasible. The reason is the very simple gas cleaning train (only a cyclone and a hot
filter) which can be employed when using this type of gasifier in conjunction with
small engines.
A disadvantage of crossdraft gasifiers is their minimal tar converting
capabilities and the consequent need for high quality (low volatile content) charcoal.
It is because of the uncertainly of charcoal quality that a number of charcoal
gasifiers employ the downdraft principal, in order to maintain at least a minimal tar
cracking capability.
2.3.2 Wood
Wood is the most important carrier of solar energy. It can be processed into
wood logs, wood chip and pellets as shown in Figure 2.7. The most convenient means
of wood processing is the preparation of short logs and split logs for small volume,
hand charged stoves. Fuelwood is widely available in Myanmar. Over 23 million
metric tons of fuelwood were reported used for 1999 domestic consumption (A.
Koopmans, 2005). The majority of fuelwood originated from forests. Any different
between fuelwood demand and the amount forests could supply on a sustainable basis
would lead to deforestation.
20
Myanmar is rich in forest resources. Forest area of the country has been
estimated by forest types as shown in Table 2.2.
2.3.3 Bamboo
Bamboo is the common term applied to a broad group of woody grasses
ranging from 10 cm to 40 m in height as shown in Figure 2.8. There are over 200
kinds of Myanmar Bamboo. Bamboo is distributed mostly in the tropics, comprising
natural stands of native species. Myanmar is one of the nations with significant
bamboo production and utilization.
21
Villagers rely on bamboo for house pole, cross beam, partition and floor.
Some houses in villages are made of bamboo as a whole. It is also used to construct
fences to protect property and hold livestock. Bamboo utensils such as flat wooden
ladle, blow piper basket, hat, and tray are also common in Myanmar households.
Some lacquer ware has bamboo for a base. It is the raw material for making paper,
and bamboo plants decorate gardens. Bamboo has long been neglected, but it may
have potential as a bioenergy crop. Bamboo productive forest area is 963,000 ha in
Myanmar.
Ct
Ct = C (1 + r ) − t = (2.8)
(1 + r )t
N
Ct
NPV = ∑ − C0 (2.9)
t =0 (1 + r ) t
N
Ct
NPV = ∑ =0 (2.10)
t =0 (1 + r )t
time that it takes for a project to recoup its initial cost out of the cash receipts that it
generates. This period is some times referred to as" the time that it takes for an
investment to pay for itself." The basic premise of the payback method is that the
more quickly the cost of an investment can be recovered, the more desirable is the
investment. The payback period is expressed in years. When the net annual cash
inflow is the same every year, the following formula can be used to calculate the
payback period.
*If new equipment is replacing old equipment, this becomes incremental net annual
cash inflow.
Chapter 3
Methodology
Pout
η energy = (3.1)
Pin
P × 3,600
η Total = EI × 100 (3.2)
Q × LHV
Electrical power was measured by using the multifunctional power meter. Fuels
consumption was measured by used measuring device. Heating value was calculated
by using equation (4.3) and (4.5).
Figure 3.1 Field survey in the study area
The following data were collected number of family members, house area,
average monthly income, energy consumption, electricity requirement, etc. It was
found that peak electricity demand occur between 18:00 and 23:00, when villagers are
at home after work. The majority of the demand consists of lighting. They occupation
26
are Rice, Fishery, Bamboo, Beetle Nut, Agriculture and General Employee. This
village’s household total income is about 130,000 Kyat per house per month.
Villagers are electrified using either small, stand-alone diesel generators or
rechargeable lead acid batteries. They are used simple electric appliances such as light
bulbs, TV (mostly Black & White) and VCD/DVD players. Table 3.1 is show details
of electricity used. These are the peak requirement. It was revealed from survey that
300 light bulbs constitute nearly 50% of total load. Demand of the local community
was estimated to be about 100 kWh/day.
Other 4 0.525
30
The ultimate analysis gives the chemical composition and the higher heating
values of the fuels. The chemical analysis usually lists the carbon, hydrogen, oxygen,
nitrogen, sulfur and ash content of the dry fuel on a weight percentage basis. A
standard ASTM method is available for measuring the slagging temperature for ash.
The heat of combustion is determined by the composition of the biomass and
in fact can be calculated with considerable accuracy from
HHV = [146.6 C + 568.8 H + 29.4 S – 6.6 A – 51.5 (O + N)] x 10² Btu/lb (4.4)
order to remove tars from the product gas in engine applications. A general rule if the
fuel contains more than 10 percent volatile matter it should be used in downdraught
gas producers.
Ashes can cause a variety of problems particularly in up or downdraft
gasifiers. Slagging or clinker formation in the reactor, caused by melting and
agglomeration of ashes, at the best will greatly add to the amount of labour required to
operate the gasifier If no special measures are taken, slagging can lead to excessive tar
formation and complete blocking of the reactor. A worst case is the possibility of air-
channeling which can lead to a risk of explosion, especially in updraft gasifiers.
Bulk density is defined as the weight per unit volume of loosely tipped fuel.
Fuels with high bulk density are advantageous because they represent a high energy-
for-volume value. Consequently these fuels need less bunker space for a given
refueling time. Low bulk density fuels sometimes give rise to insufficient flow under
gravity, resulting in low gas heating values and ultimately in burning of the char in the
reduction zone. Inadequate bulk densities can be improved by briquetting or
pelletizing.
Gases from the venturi scrubber were fed into the gas cooler. The cooler was
filled with marbles (1″ or 0.254m diameter). On the top of this unit, there was a
shower of cooling water. Water condensation helps to remove tar particles but yields a
contaminated water condensate in the process. The detail drawing of the gas cooler is
shown in Figure 4.8.
In the packed column some amount of water got entrained in the form of mist
or droplets and was carried away by the gas. Also, some fine particulates still
managed to get carried away with this gas. Pebbles of 1″ diameter size were used in
the filter, as shown in Figure 4.9.
4.4.1 Engine
The engine used in the system is 4-cylinder, 2800 CC Mitsubishi 4M40, as
shown in Figure 4.13. The engine was modified so that it can use both diesel and
producer gases produced by the gasifier. An automatics governor is used to determine
the amount of diesel used to keep the engine speed at 1500 RPM at all load, as shown
in Figure 4.14.
4.4.2 Generator
The generator installed is the Jewelway, Model JWX-50-4, 50 kW generator
as shown in Figure 4.15. The produced electricity is 3 phase, 50 Hz. Maximum
current is 90.2 Amp as indicated on the nameplate as shown in Figure 4.16.
4.5 Building
The gasifier system is installed in side the building, as shown in Figure 4.19.
There are three main areas, gasifier-engine-generator system, control room and
biomass storage room.
under supervision of qualified engineers and electricians. Each house was provided
with a 20 W lambs as well as a switch. The network covered about 350 houses. About
40 lambs were also installed on concrete poles for road lighting. Details are shown in
Figure 4.20, 4.21, 4.22 and 4.23.
Figure 4.20 Electricity distribution lines and power plant location in the village
49
4.6.3.1 Preparation
Rice husk should be stored in the storage room to keep it away from moisture,
as shown in Figure 4.24. There should be enough rice husks for one week operation.
Make sure that rice husk level is not lower than the level in Figure 4.25 at all
time.
Make sure the water level in the pond and the dust collector are as indicated in
Figure 4.26. The water must be replaced once a month.
Figure 4.26 Water level in the circulating pond and the dust cooler
Always check the lubricant oil level, diesel level and cooling water everyday
before starting the engine as shown in Figure 4.27. The lubricant oil must be replaced
once a month. Make sure that the radiator is filled with water to prevent the engine
from overheating.
Starting the engine, turn the key to ON position. The green indicator must be
brightening up, as shown in Figure 4.29. Turn the key to START position. The engine
should be started. Wait 3-5 minutes, and then turn on the generator.
After the engine started for 3-5 minutes, the reactor can be ignited. As soon as
the reactor is ignited, starting closing the air control valve to reduce fresh air from
outside to the engine. Downing the air from the top of the reactor will accelerate the
reaction. Turn on water pump.
53
After 15-20 minutes, the producer gases are ready they can be fed into the
engine to replace diesel consumption. Care must be taken while replacing diesel with
the producer gases. Make sure that the transition is smooth. One good indicator is that
the noise of the engine must be stable and the frequency of the electricity is between
48-52 Hz. Turn on the automatic ash removal system as shown in Figure 4.30.
Finally turn off the reactor, turn off the ash removal system and the water
pump. Open the air control valve to let the fresh air into the engine and turn off the
engine. Fill the reactor with rice husk to the 1/3 of the reactor height. This will keep
the heat inside the reactor for next operation.
4.6.3.3 Maintenance
Daily maintenances are;
- Check the water levels in the pond and the dust collector
- Check diesel level, lubricant oil and water level inside the radiator
- Remove the ash floating at the pond and the tray, Figure 4.31
- Listen to the sound of the motors
- Check the electricity cable before starting the system
- Record the amount of diesel and rice husk used.
54
• The Marbles are using in gas cooler coated with tars will be cleaned and
recycling.
• The pebbles which are exhausted after running hours 200 in the carbon fiber
filters will be collected and applying in road construction.
• There have to manage the saw dusts coated with tars from the yield of fine filter
unit. There are applicable as filling agents and applying as putty in industries.
V=Electrical Voltage (Volt)
Figure 5.2 Electrical voltage and power
PF=Power Factor
Figure 5.3 Power factor and power
59
Figure 5.4 Relationship between power generated and rice husk consumption
Figure 5.5 Relationship between power generated and diesel consumption
Figure 5.4 and 5.5 shows that at 31.28 kW electricity generate, rice husk and
diesel consumption rate was 32.64 kg/hr and 2.17 L/hr, respectively as shown in
Table 5.4. With only diesel operation, diesel consumption rate was 7.39 L/hr. More
than 70% saving in diesel was achieved with the rice husk gasification system.
Electricity consumption in the villages at different loads result is shown in Table 5.5.
60
10 13.00 1.72
15 17.50 1.80
21 21.50 2.00
25 28.00 2.08
31 36.50 2.17
Note: measurements made at a diesel substitution rate by producer gas of 65 %
The engine testing was performed by fixed the engine speed at 1500 rpm. The
electricity load was applied respectively at different power (kW).
61
1 1
fc = × PMatch × × 3,600 (5.1)
η Engine LHV Ricehusk
1 1
From (5.1), fc = × 31.28 × × 3,600
0.25 13,800
f c = 32.64 kg hr
( ρQLHV ) Diesel
% = {1 − } × 100 (5.2)
( ρQLHV ) Diesel + ( ρQLHV ) Ricehusk
% = 65.10
The percentage of diesel substitution rate by producer gas from rice husk
gasification was 65.1% on an energy basis for all power output levels considered.
P × 3,600
η Total = EI × 100 (3.2)
Q × LHV
P × 3,600
From (3.2), η Total = EI
× 100
(Q × LHV ) Diesel + (Q × LHV ) Ricehusk
31.28 × 3,600
ηTotal = × 100
(2.17 × 43,000) + (53.76 × 13,800)
ηTotal = 13.48%
ηTotal 13.49
From (3.3), η Eng = × 100 = × 100
η Motor 90
η Eng = 14.98%
The engine efficiency with dual fuel operation achieved was 14.98%, while
pure diesel operation gave 39.32% efficiency for the same load.
∑ m f c f + cL + cM
EGC = (5.3)
Pt
Table 5.6 Comparison of electricity cost between diesel and dual fuel operation
No Electricity cost Diesel Dual fuel Unit
Diesel price in Myanmar 1,100.00 1,100.00 kyat/L
Diesel fuel consumption
1 7.40 2.17 L/hr
rate
Cost 976,800.00 286,440.00 kyat/month
2 Labor cost 200,000.00 200,000.00 kyat/month
3 Maintenance cost 50,000.00 50,000.00 kyat/month
Total cost (30 days) 1,226,800.00 536,440.00 kyat/month
Electricity generation cost 326.83 142.91 kyat/kWh
For running 4 hour per day of the unit (output power electricity is 31.28 kW
per day), the consumption rate of rice husk is 53290 kg/yr and diesel 3168.2 liter/yr.
From the results obtained, the water appeared to have high solid content and
COD value above standard. The water should therefore be treated before discharge.
66
1. Primary treatment
This is a physical process to separate impurity from the water which may be
done by conditioning and sedimentation.
2. Secondary treatment
This is to remove organic and suspended matter from the water by biological
or chemical processes such as aeration.
3. Tertiary treatment
Further treatment such as Ultra filtration reverses osmosis, activated carbon,
ion exchange, etc.
The system has a water pond for suspended solid to settle and sediment on the
bed. Primary solid separation was done. The water from the pond was pumped to a
second pond for further treatment before release to surrounding bamboo bushes.
From a field survey, questionnaires and interviewing, it was found that most
are farmers with number of members of 6-8 and monthly income of about 130,000
kyat/family. Now, their incomes are raised because new activities, new jobs and new
business are created for villagers.
Figure 5.6 Operators in action
Figure 5.9 Evening entertainment
Chapter 6
Conclusions and Recommendations for Future Works
6.1 Conclusions
Myanmar has enormous potential of biomass sources that can be utilized to
increase the growing demand of energy. Biomass gasification technology could be
suitable for the rural grid electrification. Therefore, a literature survey of small scale
distributed power generation unit with biomass gasification technology has been
carried out. Suitable technology has been recognizing for a remote village area in
Myanmar.
The Myanmar Engineering Society has issued a letter suggesting 4 potential
sites and site survey has been undertaken. The 4 sites are (i) Nyaung Da Gar, (ii) Sann
Ywar, (iii) Kha-Lok, and (iv) Dagoon Daing in the Twantay Township about 50km
from Yangon. The most suitable village is Dagoon Daing to be used as a site for the
project. The village has over 300 households.
Biomass samples available around Dagoon Daing area were collected. They
were wood, rice straw, rice husk and bamboo. The sampled were sent for proximate,
ultimate analyses, heating value, density, ash composition and fusion behavior
determination. Rice husk was later identified as an appropriate biomass to be used as
fuel in the gasifier-engine-generator system.
A 50 kW biomass gasifier-engine-generator system to produce electricity was
constructed and commissioned. The system consists of Downdraft gasifier reactor,
cyclone separator, water scrubber, gas cooler, Carbon fiber filter, fine filter units and
gas damper. The system is housed under a 56 m2 building that is partitioned into
operation area, control room and fuel storage room.
Electrical poles were erected along the village‘s main road. Wiring and
network were connected from the power plant to about 350 households. A 20 W light
bulb and switch were given for free to each house. 40 lambs were also installed on top
of the poles for road lighting.
70
The system has been operated since 20 November 2007. It was scheduled to
run from 1800–2400 pm, everyday. Preliminary results showed that the system can be
operating without any trouble. Start-up and shut-down can be done with ease. Rice
husk consumption was measured to be about 32.64 kg/hr at 31.28 kW load. A diesel
substitution rate of 65.11 % was obtained with overall system efficiency of 13.49 %.
The system can be run without major problem.
There is a great opportunity to generate electricity for households and other
productive activities. The rural grid electrification project was found to contribute to
upgrading the living standards of villagers in term of quality of life, longer study hour,
safer environment and improved productive and income-generating activities.
6.2 Recommendations
If village committee can construct the private rice mill, they will get enough
rice husks from this mill because they will need to buy more rice husk from other rice
mills in the future.
Since the installed capacity of 50 kW can be distributed by this project, this
can extend to the neighbor villages for lighting because the present electricity
consumption in the village is 31.28 kW.
Before starting the project, they cost about 15,000 kyat/month for lighting.
But, the can reduce their cost about 2,000 kyat/month after project. So, the economic
benefit becomes 86.67% per month safer than before project in term of lighting.
By using electricity after project, it can reduce air pollution in these
environments because they don’t need to use candles and oil lamps. On the other
hand, they can posses more healthy lives because of lighting.
REFERENCES
U. Henriksen, Jesper Ahrenfeldt, Torben Kvist Jensen, Benny Gobel, Jens Dall
Bentzen, Claus Hindsgaul, Lasse Holst Sorensen, The design, construction and
operation of a 75 kW two-stage gasifier, Available online at
www.sciencedirect.com , 2006, Energy 31 (2006) 1542–1553.
S͘S͘ Hla, S.C. Bhattacharya, H͘L͘ Pham͕ A study on a multi-stage hybrid gasifier-
engine system, Biomass and Bioenergy 21 (2001) 445–460
A. Kaupp, Gasification of Rice Hulls, Theory and Praxis, 1984, ISBN 3-528-02002-4
A.Koopmans, Biomass Energy Demand and Supply for South and Southeast Asia-
Assessing the Resources Base, Biomass and Bioenergy 28: 133-150, 2005.
72
B. Kjellstrom, Wood Gas as Engine Fuel, FAO Foresty Paper 72, (1986), ISBN 92-5-
102436-7.
Lin, Grier C. I.; Nagalingam, Sev V. (2000), CIM justification and optimisation,
London: Taylor & Francis, 36. ISBN 0-7484-0858-4
Lin Wei-ji Zhang Da-lei Ren Yong-zhi, Biomass Gasification Principles and
Applications, Liaoning Institute of Energy Resources, 2002
T. B. Reed and Agua Das, Handbook of Biomass Downdraft Gasifier Engine Systems,
(1988), SERI/SP-271-3022
H. E. Stassen, Small-Scale Biomass Gasifiers for Heat and Power, A Global Review,
World Bank Technical Paper Number 296, Energy Series, (1995), ISSN:
0253-7494
73
Appendix A
Appendix B
Appendix C
1.2 Moisture
Total
Crucible Total Sample weight Sample AV
Crucible Crucible
weight Crucible weight %
Sample Weight + %
No. before + Sample after moisture
Sample moisture
(g) oven (g) after oven oven (g)
(g)
(g)
Total
Crucible Total Sample weight Sample AV
Crucible Crucible
weight Crucible + weight %
Weight + %
Sample No. before Sample after moisture
Sample moisture
(g) oven (g) after oven oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample AV
Crucible weight Crucible + weight %
Sample Weight + %
No. before Sample after moisture
(g) Sample moisture
oven (g) after oven oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample AV
Crucible %
weight Crucible + weight
Sample Weight + moistur %
No. before Sample after
(g) Sample e moisture
oven (g) after oven oven (g)
(g)
(g)
Total
Total weight Sample
Crucible Crucible Sample
Crucible weight Crucible + weight AV
Sample Weight + Sample % VM
No. before after %VM
(g) Sample after oven oven (g)
oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample
Crucible weight Crucible + weight AV
Sample Weight + % VM
No. before Sample after %VM
(g) Sample
oven (g) after oven oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample
Crucible weight Crucible + weight AV
Sample Weight + % VM
No. before Sample after %VM
(g) Sample
oven (g) after oven oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample
Crucible weight Crucible + weight AV
Sample Weight + % VM
No. before Sample after %VM
(g) Sample
oven (g) after oven oven (g)
(g)
(g)
1.4 Ash
Total
Total
Crucible Crucible Sample weight Sample
Crucible weight Crucible + weight AV
Sample Weight + % ash
No. before Sample after %ash
(g) Sample
oven (g) after oven oven (g)
(g)
(g)
Total
Total
Crucible Crucible Sample weight Sample
Crucible weight Crucible + weight AV
Sample Weight + % ash
No. before Sample after %ash
(g) Sample
oven (g) after oven oven (g)
(g)
(g)
Total
Total weight
Crucible Crucible Sample Sample
Crucible Crucible + AV
weight weight
Sample Weight + Sample % ash
No. before after %ash
(g) Sample weight
oven (g) oven (g)
(g) after oven
(g)
Total
Total weight
Crucible Crucible Sample Sample
Crucible Crucible AV
weight weight
Sample Weight + + Sample % ash
No. before after %ash
(g) Sample weight
oven (g) oven (g)
(g) after oven
(g)
D + 1.67 S + 0.04
Sample No. D(g) S (g) V cm3 B(g/cm3)
(g) (g)
D + 1.67 S + 0.04
Sample No. D(g) S (g) V cm3 B(g/cm3)
(g) (g)
No. C H N S O
2.2 Bamboo
No. C H N S O
2.3 Wood
No. C H N S O
No. C H N S O
3. Ash analysis
No. Fe2O3 Al2O3 MgO SiO2 CaO K2O Na2O TiO2 Mn3O4 SO3
1 3.76 4.89 6.08 43.55 23.31 12.75 0.42 0.24 0.08 1.60
2 3.78 4.75 5.76 47.62 20.33 11.98 0.43 0.25 0.09 1.69
3 3.65 4.96 6.24 43.15 23.07 13.12 0.42 0.29 0.09 1.69
4 3.55 4.75 5.48 42.96 25.19 12.34 0.45 0.29 0.10 1.57
5 3.68 4.61 6.24 46.90 21.01 11.87 0.41 0.27 0.12 1.57
6 3.69 4.68 5.67 44.75 22.46 13.01 0.42 0.26 0.11 1.63
7 3.78 4.78 5.74 44.25 22.81 12.84 0.46 0.28 0.09 1.65
8 3.72 4.96 5.47 43.57 23.27 13.25 0.45 0.28 0.08 1.63
9 3.49 4.73 5.81 42.15 25.34 12.73 0.46 0.31 0.09 1.57
10 3.71 4.81 6.74 41.85 24.15 12.98 0.47 0.29 0.14 1.54
AV 3.68 4.79 5.92 44.08 23.09 12.69 0.44 0.28 0.10 1.61
108
No. Fe2O3 Al2O3 MgO SiO2 CaO K2O Na2O TiO2 Mn3O4 SO3
1 0.76 2.63 1.98 72.26 5.61 12.75 0.22 0.01 0.82 0.32
2 0.78 2.61 1.76 72.31 5.33 13.26 0.23 0.02 0.79 0.27
3 0.77 2.06 1.86 73.15 5.07 13.12 0.22 0.01 0.78 0.32
4 0.76 2.65 1.88 73.28 5.19 12.34 0.25 0.02 0.78 0.21
5 0.68 2.34 1.98 73.54 5.89 11.67 0.21 0.01 0.79 0.25
6 0.69 2.52 1.87 73.72 5.24 12.01 0.22 0.01 0.77 0.31
7 0.78 2.14 1.76 72.11 5.88 13.44 0.25 0.02 0.74 0.24
8 0.78 2.25 1.89 72.50 5.27 13.25 0.25 0.01 0.81 0.35
9 0.79 2.63 1.90 72.48 5.34 12.84 0.26 0.01 0.81 0.30
10 0.81 2.41 1.78 71.95 5.15 13.98 0.27 0.01 0.74 0.26
AV 0.76 2.42 1.87 72.73 5.40 12.87 0.24 0.01 0.78 0.28
109
No. Fe2O3 Al2O3 MgO SiO2 CaO K2O Na2O TiO2 Mn3O4 SO3
1 1.20 0.14 0.62 89.16 3.67 2.45 0.22 0.07 0.09 0.00
2 1.18 0.13 0.61 89.00 3.87 2.46 0.21 0.07 0.08 0.00
3 1.19 0.11 0.63 88.65 3.98 2.69 0.22 0.06 0.09 0.00
4 1.18 0.15 0.58 88.85 3.90 2.52 0.26 0.08 0.09 0.00
5 1.20 0.15 0.67 88.91 3.87 2.41 0.24 0.07 0.08 0.00
6 1.19 0.17 0.62 88.82 3.94 2.44 0.26 0.08 0.09 0.00
7 1.15 0.13 0.58 89.11 3.78 2.51 0.21 0.07 0.09 0.00
8 1.21 0.16 0.68 88.60 3.97 2.58 0.25 0.07 0.10 0.00
9 1.28 0.18 0.68 88.17 4.01 2.84 0.29 0.08 0.09 0.00
10 1.26 0.12 0.70 87.95 4.21 2.88 0.30 0.09 0.09 0.00
AV 1.20 0.14 0.64 88.72 3.92 2.58 0.25 0.07 0.09 0.00
110
No. Fe2O3 Al2O3 MgO SiO2 CaO K2O Na2O TiO2 Mn3O4 SO3
1 3.26 5.74 6.08 42.55 23.60 12.05 1.72 0.29 0.38 2.65
2 3.28 6.45 6.46 43.12 22.43 11.50 1.93 0.30 0.39 2.46
3 3.25 5.26 5.94 42.15 23.97 13.12 1.72 0.29 0.39 2.23
4 3.25 5.75 5.48 43.46 23.19 12.28 1.75 0.30 0.35 2.51
5 3.08 5.52 5.20 44.11 24.01 11.87 1.81 0.29 0.32 2.11
6 3.19 5.12 5.67 44.25 22.56 13.01 1.82 0.26 0.36 2.08
7 3.18 5.30 5.94 42.90 24.57 11.87 1.46 0.28 0.39 2.43
8 3.12 5.58 5.47 43.21 23.57 12.21 1.79 0.30 0.38 2.69
9 3.24 5.25 5.49 44.12 23.84 12.03 1.70 0.30 0.40 1.95
10 3.54 5.75 6.74 42.50 22.53 12.20 1.60 0.29 0.34 2.83
AV 3.24 5.57 5.85 43.24 23.43 12.21 1.73 0.29 0.37 2.39
111
3.2.1 Bamboo
3.2.4 Wood
Appendix D
Questionnaires
116
Village Information
1. General information
1. Name of village...................................................................................................................
2. Number of populations………………….. Households (number).....................................
3. Tribal Type (if) …………..Males (number) …………Females (number)………………
An estimation of the population growth rate over the past decade (%)……………….
4 Number of population who can read / writing / speaking (%)
English………/…………/………/
5. Provide an estimate of the population growth rate over the past decade…………………
……………………………………………………………………………………………
6. Public Services in the village
1. Kindergartens /Childcare ı Yes ı No
2. Primary school ı Yes ı No
3. Public Phone ı Yes ı No
4. Spots Center/Village Recreation ı Yes ı No
5. Places of Worship ı Yes ı No
6. Other (please specify)………………………… ı Yes ı No
7. Public Utilities or Infrastructure in community
1. Hospital/health care center ı Yes patients (numbers)……………….......... ı No
2. School ı Yes: level of Education………… students (numbers).................... ı No
8. Transportation
1. Road from village to Town ı Yes (please specify).............................. ı No
2. How long does it take to town (one way)? .......................................... hour or minute.
3. Does it able to use the road for whole year? ı Yes ı No between……to...... (Month)
9. Enterprises/Store
1. Store ı Yes ı No (script 2.)
2. Appliances ı Yes ı No
3. If not (from 1) how far from the village to the closest store? .................km or how long
does it take to the store…………..…… hour or minute. By using……………………
10. No. of appliance’s repair store............... (Store/person)
11 .How many empty or public area for destroying used appliances proposes)...................Aere
12. Respective persons in the village
1. Village representative ı Yes ı No
117
2. NGOs ı Yes ı No
3. Religion Leader ı Yes ı No
4. Others (please specify)...................................................................................
13. Top 3 of Respective persons in the community (Most – Least)
1. Please specify/ position..........................................
2. Please specify/ position..........................................
3. Please specify/ position..........................................
14. Communication with the government ı Yes (radio/telephone).......................... ı No
15. Does your village have economic household activities in your household?
ı Yes, specify………………….…….. ı No
16. Population career
1. Agriculture ................household (numbers) annual income……….………....... kyat
2. Merchant..................household (numbers) annual income…………...........kyat
3. Employee…............... household (numbers) daily wage.................................. kyat
4. Household industry household (numbers) annual income....................................kyat
5. Others (specify) ................... household (numbers)
5.1.............................
5.2.............................
5.3..............................
3.
4.
5.
International
1.
organization
2.
3.
4.
5.
2.2 Any possibility for the village to share the cost of grid electricity installation?
ı No
ı Yes amount............................................. kyat
From any sources? ......................................
others (specify)
Unofficial lenders
Siblings
Neighbor
Other (specify)……………
119
Household Information
(One for each house)
1. Household General Details
1. Name of villager..........................................................................................................
2. Number of members in your household......................................................................
3. Number of Workers in your household.......................................................................
4. Interviewer’s gender ı Male ı Female
5. Occupation
ı 5.1 Farmer
ı 5.2 Fisherman
ı 5.3 Other (please specify)…………………………………………………...
6. Workdays/week……………………………………………………………….……
7. Typical time of day worker: From …………………..….….To………………..….
8. Household income…………………..Kyat (per week / month/year)
9. Average Amount of Household Savings……………..Kyat (per week / month/year)
10. Household Expenditure……………………………..Kyat (per week / month /year)
ı Food
ı Water
ı Household
ı Schooling
ı Medicine
ı Other (Provide details)
11. Enterprises
11.1 Economic activity……………………………………………………..…
11.2 Revenue ………………………….…………….………… (Kyat/month)
11.3 Operation Cost…………………………………………… (Kyat/month)
11.4 Location of Markets……………………………….…………………….
11.5 Is there potential for expansion? ı Yes ı No
Details: ……………………………………………….…………………..
…………………………………………………………………………………
120
11.6 What kinds of facility that you need for business expansion (please specify and
describe your reason)
a) ……………………………………………………………….…………………
b) ………………………………………………………………………………...
c)………………………………………………………………………………….
2.2 Gas
1. Do you used gas in the household Access to a diesel generator (Yes/ No) (If No go to next
section: Kerosene)
Gas Bottle Size No. of Gas Bottles Cost to Refill How often refilled
(kg) (kyat) (weeks)
2.3 Kerosene
1. Do you kerosene in your household? (Yes/ No) (If no go to next section: Candles)
Amount of Kerosene used……………………… (L/month) Cost………………….. (Kyat/L)
2.4 Candles
1. Do you candle your household? (Yes/ No) (If no go to next section: Biomass)
Amount used………………………… (Candles/month) Cost………….………….. (Kyat/L)
122
2.5 Biomass (e.g. wood/drift wood, rice husks, dung, coconut, charcoal, etc)
1. Do you burn biomass in your household? (Yes / No) (If no go to next section: Batteries)
Amount used…………………………… (Candles/month) Cost………………….. (Kyat/L)
2.6 Batteries
1. Do you use car batteries? (Yes / No) (If no go to next question: disposable batteries)
Battery size (Ah)…………………………..Number of batteries….…………….………
Cost…………………………... (Kyat/L) Life (Years)…………………………………….
Means of Charging………………………………………………………………………….
Cost of Charging (kyat/charge)…………….………………………………………………
How often charged (Days)………………………….………………………………………
2. Appliances used (included only those for household use)
Appendix E
Publication
125
126
127
128
129
130
131
132
133
134
135
136
137
CURRICULUM VITAE
1999 to 2003
Demonstrator,
Department of Chemical Engineering,
Government Technological College, Thanlin,
Yangon, Myanmar.
2003-Present
Assistant Lecturer, Biogas Project,
Department of Chemical Engineering,
Government Technological University, Kyauk Se,
Mandalay, Myanmar.