DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN

From: Sump

1 Water requirement
Year
Initial

2
3
4
5
6
7
8
9
10
11
12
13

1999

intermediate

2011

Ultimate

2021

Section:- Sump

Adwana H/w

To

Dia of
pipe(mm)

Th. Of pipe in
(mm)

Inside
Lining in
mm.

C.C.
Gunniting

C" value of
pipe

Cost of pipe
(Rs.)

319
358

4
4

10.0
10.0

25
25

130
130

402

10.0

25

130

447

10.0

25

130

501
573

5
6

10.0
10.0

25
25

130
130

2850.00
3692.00
4658.00
5755.00
7209.00
9131.00

Discharge
6.5856 MLD
8.232 MLD
10.29 MLD
4500
46.50
30
80
17000
12
15
5

Length of Pumping main

Static head including residual head
Design Period
Combined efficiency of Pumping set
Cost of Pumping Unit Rs.
Interest rate
Life of electrical motor & Pump
Energy charges
Type of Pipe (M.S.,
Hours of Pumping
Stand by KW 1st Stage
Stand by KW 2nd Stage

meter
meter
Years
%
Per KW
%
Years
Rs.per unit

16 Hours
100.00% %
100.00% %

6)
7)

1st 15 year 2nd15 years

Discharge at installation MLD
6.5856
8.232 Mld
Discharge at the end of 15 years
8.232
10.29 Mld
Average discharge (MLD)
7.4088
9.261 Mld
Hours of pumping for discharge at the end of 15 years
16
16 hrs
Average hours for pumping for average discharge
14.40
14.40 Mld
Discharge in pumping hours
12.35
15.44 Mld
KW required
1.75 H1
2.19 H2
Annual cost of electrical energy
26297.28 KW1
26297.28 KW2
= 46057.838 H1
57572.297794 H2
Table1 showing velocity and loss of head for diff pipe size

Sr no Pipe size in
mm

1
2
3
4
5
6

319
358
402
447
501
573

Frictional head loss per

1000 meter
1st stage
2nd stage
flow
flow
12.35
15.44
MLD

MLD

9.23
5.27
2.99
1.79
1.02
0.53

13.96
7.96
4.53
2.70
1.55
0.81

Velocity in m/sec

1.79
1.42
1.13
0.91
0.72
0.55

5.3
7
7.1
7.2

2.23
1.77
1.41
1.14
0.91
0.69

41.56
23.69
13.47
8.04
4.61
2.40

7.3

2nd stage flow

1st stage flow 2nd stage Frictional loss Other lossses Total losses
flow
(in mt.) H1 including
10%
46.5
static head
(in mt.)
of friction loss
(in mt.)
4.16
2.37
1.35
0.80
0.46
0.24

92.21
72.56
61.32
55.34
51.57
49.14

5.2

1st stage flow

8
9

Frictional Other lossses Total losses

loss
(in mt.) H1 including
10%
46.5
static head
(in mt.)
of friction loss
(in mt.)
62.82
35.82
20.37
12.15
6.97
3.62

6.28
3.58
2.04
1.21
0.70
0.36

115.60
85.90
68.90
59.86
54.17
50.49

4500
1000
5
1.985
2.335

to

Adwana H/w

1085 mm

O.D. of pipe

Estimates
Sr.No.

2
2.1
2.2
3
3.1
3.2
4
4.1
4.2
5
5.1

Solution
1)
2)
3)
4)
5)

Length of Section(Meter)
Diameter of Pipe(mm)
Thickness of Plate(mm)
Width of Excavation(M)
Depth of Trench(M)

Input Data for Pipe

ITEM NO

QTY

UNIT

RATE

AMOUNT

Manufacturing, Supplying, Lowering, laying, & Jointing, by

welding of M.S pipes of various dia. Febricated from M.S plate of
suitable thickness conferming to I.S-2063, Fe-410-Grade B and
pipes manufactured as per I.S 3589-1981,with Inside
12.5
mm th.C.M inside lining and
25 mm thck out side
gunniting & all type of specials as per specifications
1000 mm in side finish dia.
5 mm thick plate
Excavation upto depth 1.5m as per detail specification
In all sorts of Soil & soft murram 100%
In Soft rock & Hard rock 0%
(1.0)
Excavation from depth1.5m to 3.0m as per detail specification
In all sorts of Soil & soft murram 100%
In Soft rock & Hard
0%
rock(1.4)
Excavation from depth 3.0m to 4.5m as per detail specification
In all sorts of Soil & soft murram 100%
In Soft rock & Hard rock 0%
Providing supplying,fixing valves
Butter fly valve
700 mm dia.PN-1 Butter fly valve
Scour Valves
250 mm dia. PN-1 type Scour valve
Double acting kinetic air valve of
200 mm
dia.
With isolatiom valve
Construction of R.C.C valve chambers of various size for various
types of valves
Butter fly valve chamber of size
Size :
3.0 X 2.50 m.
Scour-valve chamber of size
Size :
2.0 X 2.0 m.
Double acting kinetic Air valve Shaft in R.C.C M-150 including
steel, formwork etc. complete
Encasing of pipe in C.C
M100 as per spcification & drawings
Construction of thrust block in R.C.C M-150 including steel,
formwork etc. complete

10 Refilling the pipeline trenches with surplus stuff as per specificati on

R.M

0.00

13398.75 Cu. Mtr

0.00 Cu. Mtr

4500

22
94

294773
0

7458.64 Cu. Mtr

0.00 Cu. Mtr

26
98

193925
0

0.00 Cu. Mtr

0.00 Cu. Mtr

29
105

0
0

Nos

132450

132450

Nos

12400

13

Nos

10750

139750

Nos

65000

65000

Nos

43000

13
Nos
431 Cu. Mtr
215 Cu.mtr

10000
2000
3000

130000
861586
646189

16050.54 Cu.mtr
3.50
Total of Transmission Main

56177
2519849

TABLE 2 SHOWING KILOWATTS REQUIRED AND COST OF PUMP SETS FOR DIFFERENT PIPE
SIZES
Sr no Pipe size in
mm

1
2
3
4
5
6

319
358
402
447
501
573

H1 total
head loss
(in m)
92.21
72.56
61.32
55.34
51.57
49.14

1st stage flow

2nd stage flow
Kw required Cost of Pump H2 total
Kw required Cost of Pump
with stand by
( Rs. In
head loss with stand by
( Rs.
thousand)
(in m)
In thousand)
323.00
254.18
214.80
193.85
180.65
172.12

5491.01
4321.11
3651.54
3295.39
3071.05
2926.06

115.60
85.90
68.90
59.86
54.17
50.49

506.16
376.13
301.70
262.11
237.18
221.06

8605
6394
5129
4456
4032
3758

TABLE 3 SHOWING COMPARATIVE STATEMENT OF OVER ALL COST STRUCTURE OF PUMPING MAIN FOR DIFF. PIPE SIZES
Sr no Pipe size in
mm

1
2
3
4
5
6

319
358
402
447
501
573

Total head in (m)

1st stage
92
73
61
55
52
49

Cost of
Pipeline of
length mts.

2nd stage
116
86
69
60
54
50

4500
12825
16614
20961
25898
32441
41090

Cost of
Pump

Annual cost
of energy
charges

Energy
charges
capitalized

Total
capitalized
cost

Cost of
Pump

Annual cost of
energy
charges

Energy
charges
capitalized

5491
4321
3652
3295
3071
2926

4247
3342
2824
2549
2375
2263

28926
22762
19234
17361
16176
15413

47242
43697
43846
46554
51688
59429

8605
6394
5129
4456
4032
3758

6655
4946
3967
3446
3119
2907

45326
33687
27019
23470
21243
19799

Table 3 shows that the most economical size of Main is

Total Cost

But velocity for 2nd stage of this

1.41

grater than

Initial capital Grand total of

investment for
capitalized
pumpset &
cost for years
annual electrical
charges
30
9853
57095
7323
51020
5873
49720
5102
51656
4618
56306
4304
63733

402 mm costing Capitalised Rs.

49719671.81
Hence provide Adopt 1000 mm dia. Due to difference between 1000 & 1100 mm is minor.

1.2

Pipe size in mm

DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN

80000
60000

57095

40000

51020

51656

49720

56306

63733

20000
0
319

358

402

447

501

573

Pipe Dia in m m

D:Manoj\322863051.xls

Rate Analysis of M.S. Pipes for ALL Diameters as per SOR-2001-02

Rate per mt

Size of
pipe (in Thickness(m Inside
Sr.No mm)
m)
Lining
1
2
3

Area in
sqmt per
Outside Wt. In Kg mt for
Guniting per Mt Guniting
3
4

Area in
sqmt
per mt
for
lining
4

Rate
per
Kg
5

Rate of
Guniting /
Lining per Ultrasonic
sqmt
test per M.T. Bare Pipe
6
7
8

Guniting

Lining
9

Ultrasonic
Test
10

Total
11

Field
Hydraulic
Laying & Testing & C Radiograp
Jointing value Test
hy

Cost of
Specials

200

4.00

10.00

25.00

22.10

0.72

0.69

23.00

200.00

88.00

508.21

143.25

138.23

1.94

791.63

67.20

13.44

4.40

6.76

250

4.00

10.00

25.00

27.03

0.87

0.85

23.00

200.00

88.00

621.65

174.67

169.64

2.38

968.34

82.20

16.44

5.38

8.27

300

4.00

10.00

25.00

31.96

1.03

1.01

23.00

200.00

88.00

735.09

206.08

201.06

2.81

1145.04

97.20

19.44

6.36

9.78

350

4.00

10.00

25.00

36.89

1.19

1.16

23.00

200.00

88.00

848.53

237.50

232.47

3.25

1321.74

112.20

22.44

7.34

11.29

400

5.00

10.00

25.00

52.40

1.35

1.32

23.00

200.00

88.00

1205.30

270.17

263.89

4.61

1743.96

127.50

25.50

8.34

16.04

450

5.00

10.00

25.00

58.57

1.51

1.48

23.00

200.00

88.00

1347.09

301.58

295.30

5.15

1949.13

142.50

28.50

9.32

17.92

500

5.00

10.00

25.00

64.73

1.66

1.63

23.00

200.00

88.00

1488.89

333.00

326.72

5.70

2154.31

157.50

31.50

10.30

19.81

550

6.00

10.00

25.00

85.23

1.83

1.79

23.00

200.00

88.00

1960.24

365.67

358.13

7.50

2691.54

172.80

34.56

11.30

26.08

600

6.00

10.00

25.00

92.63

1.99

1.95

23.00

200.00

88.00

2130.40

397.09

389.55

8.15

2925.18

187.80

37.56

12.29

28.34

10

650

6.00

10.00

25.00

100.02

2.14

2.10

23.00

200.00

88.00

2300.55

428.50

420.96

8.80

3158.82

202.80

40.56

13.27

30.61

11

700

6.00

10.00

25.00

107.42

2.30

2.26

23.00

200.00

88.00

2470.71

459.92

452.38

9.45

3392.46

217.80

43.56

14.25

32.87

12

750

6.00

10.00

25.00

114.82

2.46

2.42

23.00

200.00

88.00

2640.87

491.33

483.79

10.10

3626.10

232.80

46.56

15.23

35.14

13

800

6.00

10.00

25.00

122.22

2.61

2.58

23.00

200.00

88.00

2811.03

522.75

515.21

10.76

3859.74

247.80

49.56

16.21

37.40

14

850

6.00

10.00

25.00

129.62

2.77

2.73

23.00

200.00

88.00

2981.19

554.16

546.62

11.41

4093.38

262.80

52.56

17.19

39.66

15

900

7.00

10.00

25.00

160.02

2.93

2.89

23.00

200.00

88.00

3680.55

586.83

578.04

14.08

4859.50

278.10

55.62

18.19

48.97

16

950

7.00

10.00

25.00

168.66

3.09

3.05

23.00

200.00

88.00

3879.07

618.25

609.45

14.84

5121.61

293.10

58.62

19.17

51.61

17

1000

7.00

12.50

25.00

178.15

3.26

3.22

23.00

200.00

88.00

4097.44

652.80

644.01

15.68

5409.93

309.60

61.92

20.25

54.51

18

1050

7.00

12.50

25.00

186.78

3.42

3.38

23.00

200.00

88.00

4295.96

684.22

675.42

16.44

5672.03

324.60

64.92

21.23

57.15

19

1100

7.00

12.50

25.00

195.41

3.58

3.53

23.00

200.00

88.00

4494.48

715.63

706.84

17.20

5934.14

339.60

67.92

22.22

59.80

20

1150

7.00

12.50

25.00

204.04

3.74

3.69

23.00

200.00

88.00

4692.99

747.05

738.25

17.96

6196.25

354.60

70.92

23.20

62.44

21

1200

8.00

12.50

25.00

243.25

3.90

3.85

23.00

200.00

88.00

5594.84

779.72

769.67

21.41

7165.63

369.90

73.98

24.20

74.44

22

1250

8.00

12.50

25.00

253.12

4.06

4.01

23.00

200.00

88.00

5821.72

811.14

801.08

22.27

7456.21

384.90

76.98

25.18

77.45

23

1300

8.00

12.50

25.00

262.98

4.21

4.16

23.00

200.00

88.00

6048.60

842.55

832.50

23.14

7746.79

399.90

79.98

26.16

80.47

24

1350

8.00

12.50

25.00

272.85

4.37

4.32

23.00

200.00

88.00

6275.48

873.97

863.91

24.01

8037.37

414.90

82.98

27.14

83.49

25

1400

8.00

12.50

25.00

282.71

4.53

4.48

23.00

200.00

88.00

6502.36

905.38

895.33

24.88

8327.94

429.90

85.98

28.12

86.51

26

1450

8.00

12.50

25.00

292.58

4.68

4.63

23.00

200.00

88.00

6729.23

936.80

926.74

25.75

8618.52

444.90

88.98

29.10

89.53

27

1500

8.00

12.50

40.00

302.44

4.84

4.79

23.00

200.00

88.00

6956.11

968.21

958.16

26.61

8909.10

459.90

91.98

30.09

92.55

28

1550

8.00

12.50

40.00

312.30

5.00

4.95

23.00

200.00

88.00

7182.99

999.63

989.57

27.48

9199.67

474.90

94.98

31.07

95.57

29

1600

10.00

12.50

40.00

403.20

5.17

5.10

23.00

200.00

88.00

9273.68

1033.55

1020.99

35.48

11363.71

490.50

98.10

32.09

123.38

30

1650

10.00

12.50

40.00

415.53

5.32

5.26

23.00

200.00

88.00

9557.28

1064.97

1052.40

36.57

11711.22

505.50

101.10

33.07

127.15

31

1700

10.00

12.50

40.00

427.86

5.48

5.42

23.00

200.00

88.00

9840.88

1096.38

1083.82

37.65

12058.74

520.50

104.10

34.05

130.93

32

1750

10.00

12.50

40.00

440.19

5.64

4.95

23.00

200.00

88.00

10124.48

1127.80

989.10

38.74

12280.12

535.50

107.10

35.03

134.70

33

1800

10.00

12.50

40.00

452.53

5.80

3.85

23.00

200.00

88.00

10408.08

1159.21

769.30

39.82

12376.42

550.50

110.10

36.01

138.47

34

1850

10.00

12.50

40.00

464.86

5.95

5.89

23.00

200.00

88.00

10691.68

1190.63

1178.06

40.91

13101.28

565.50

113.10

36.99

142.25

35

1900

10.00

12.50

40.00

477.19

6.11

6.05

23.00

200.00

88.00

10975.28

1222.04

1209.48

41.99

13448.79

580.50

116.10

37.97

146.02

36

1950

10.00

12.50

40.00

489.52

6.27

6.20

23.00

200.00

88.00

11258.88

1253.46

1240.89

43.08

13796.31

595.50

119.10

38.96

149.79

37

2000

12.00

12.50

40.00

602.81

6.44

6.36

23.00

200.00

88.00

13864.58

1287.39

1272.31

53.05

16477.32

611.10

122.22

39.98

184.46

Total

883.43
1080.62
1277.82
1475.01
1921.34
2147.38
2373.42
2936.28
3191.17
3446.05
3700.94
3955.82
4210.71
4465.59
5260.38
5544.11
5856.21
6139.94
6423.67
6707.41
7708.15
8020.72
8333.30
8645.88
8958.45
9271.03
9583.61
9896.19
12107.77
12478.04
12848.31
13092.45
13211.50
13959.12
14329.38
14699.65
17435.08

Size of
pipe (in Thickness(m Inside
Sr.No mm)
m)
Lining
1
2
3

Area in
sqmt per
Outside Wt. In Kg mt for
Guniting per Mt Guniting
3
4

Area in
sqmt
per mt
for
lining
4

Rate
per
Kg
5

Rate of
Guniting /
Lining per Ultrasonic
sqmt
test per M.T. Bare Pipe
6
7
8

Guniting

Lining
9

Ultrasonic
Test
10

Total
11

Field
Hydraulic
Laying & Testing & C Radiograp
Jointing value Test
hy

Cost of
Specials

38

2050

12.00

12.50

40.00

617.60

6.59

6.52

23.00

200.00

88.00

14204.90

1318.80

1303.72

54.35

16881.78

626.10

125.22

40.96

188.99

39

2100

12.00

12.50

40.00

632.40

6.75

6.68

23.00

200.00

88.00

14545.22

1350.22

1335.14

55.65

17286.23

641.10

128.22

41.94

193.51

40

2150

12.00

12.50

40.00

647.20

6.91

6.83

23.00

200.00

88.00

14885.54

1381.63

1366.55

56.95

17690.68

656.10

131.22

42.92

198.04

41

2200

14.00

12.50

40.00

773.02

7.08

6.99

23.00

200.00

88.00

17779.38

1415.56

1397.97

68.03

20660.94

671.70

134.34

43.94

236.54

42

2250

14.00

12.50

40.00

790.28

7.23

7.15

23.00

200.00

88.00

18176.42

1446.97

1429.38

69.54

21122.32

686.70

137.34

44.92

241.83

43

2300

14.00

12.50

40.00

807.54

7.39

7.30

23.00

200.00

88.00

18573.46

1478.39

1460.80

71.06

21583.71

701.70

140.34

45.90

247.11

44

2350

14.00

12.50

40.00

824.80

7.55

7.46

23.00

200.00

88.00

18970.50

1509.80

1492.21

72.58

22045.10

716.70

143.34

46.88

252.39

Total

17863.04
18291.00
18718.96
21747.46
22233.11
22718.76
23204.41

322863051.xls

P. H. WORKS DIVISION, PORBANDAR.

P. H. WORKS DIVISION, PORBANDAR

DESIGN OF RISING MAIN & PUMPING MACHINARY
For Kalindri RWSS Sump to HGLR
1
2
3
4
5
6
7

Ultimate stage population

Hours of pumping
Rate of water supply
Design discharge
H-Z constant
Pipe material
Pipe diameter

27,288.00
22.00
70.00
2.87
130.00

8
9
10
11

Adopting
Inner Diameter
Rate of head loss
Length of rising main
Total head loss

250.00
250.00
2.02
900.00
1.82

Souls
hrs
l.p.c.d.
m.l.d.

DI

264.96 mm (Keeping h
between 1.00 to
3.00mt/km)
mm
mm
mt/km
mts
mts

DESIGN OF PUMPING MACHINARY

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Inter Stage population

Hours of pumping
Rate of water supply
Design discharge
Static head
Friction loss in R.M.
Additional losses
Driving head
Total head
B.H.P.
With 10% over loadings
At 70% effi. Of elect. Motor
Selecting Hp of pump

22,741.00
22.00
70.00
1.74
21.93
30.00
0.80
1.00
3.00
34.80
10.17
11.19
15.99
20.00
14.92

Souls
hrs
l.p.c.d
m.l.d.
l.p.s.
mts
mts
mts
mts
mts
Hp
Hp
Hp
Hp
KVA

DEPUTY EXECUTIVE ENGINEER

P. H. S. SUBDIVISION

GUJARAT WATER SUPPLY & SEWERAGE BOARD

SAURASHTRA PIPELINE PROJECT (NARMADA) BASED DISTRIBUTION NETWORK WATER
SUPPLY PROJECT FOR RAJKOT DISTRICT
MOVIYA GROUP
STATEMENT No.
DESIGN OF PUMPING MACH. AT CWS TO ESR AT MADHAPAR
1

Total requirement of water (Intermidiate)

:-

8.23

Hours of pumping

:-

16

Rate of pumping

:-

514500

:-

8575

:-

143

Lowest suction level at Sump

:-

132.00

Full supply level at Sump near Motaumvada

:-

168.00

Static Head

:-

46.50

Frictional losses

:-

13.47

402 mm dia DI pipe

4500 Mt.long for

130 C value & for

12.35 MLD

Other losses due bends etc.

:-

1.35

Residual head

:-

0.00

10

Total Head for Pump

:-

61.32

Say :-

62.00

Now HP required

:-

118.21

BHP required at 80% efficiency

:-

147.77

Say :-

150

However it is proposed to provide 2 sets of pumping

machinary consisting of centrifugal pump.(1 Set Stand by)

:-

150

:-

111.90

Capable of discharging

:-

143.00

Say :-

143.00

:-

514.8

:-

62

Against total head

DEPUTY EXECUTIVE ENGINEER

P. H. S. SUB DIVISION

AGE BOARD

STRIBUTION NETWORK WATER

STRICT

R AT MADHAPAR
MLD
Hours
Lit/hour
Lit/min
Lit/sec
Mt.R.L
Mt.R.L
Mt.
Mt.

Mt.
Mt.
Mt.
Mt.
HP
HP
HP
HP
KVA

Lit/sec
Lit/sec
M^3/hr
Mt.

EXECUTIVE ENGINEER
S. SUB DIVISION