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As the offshore wind industry continues to grow at pace, subsea cabling grows in importance. There
has been a rapid evolution of installation techniques in recent years, but there is still progress to make,
and cabling is a critical sector in the offshore renewable industry. While power cabling only accounts
for approximately 7-10% of initial wind farm installation and development cost, cable damages are
responsible for over 70% of insurance claims on installed wind farms.
Thats a hugely significant figure, and the industry is taking a multi-pronged approach to the issue.
Cable damage is most often caused either during installation or by fishing trawlers and ship anchors
once in situ. To avoid installation damage, there have been advances in seabed surveys and in the
trenching tools and methods used to bury cables, while standards and regulations for the laying of
subsea cables are also being prepared by various organizations. To prevent cable errors or damage
once installed, organizations such as the KIS-ORCA project provide up-to-date information and maps
on subsea cable location to fishermen; while sophisticated protection systems continue to be developed
with the intention of preventing costly repairs at a later date.
Protection versus Repair
One of the main considerations for wind farm developers is whether to invest in cable protection systems
at the installation stage, or to invest in maintenance and repair routines as part of the operating cost of
running the wind farm. These two methods are not necessarily mutually exclusive, of course, as future
repairs remain to a degree unknown and cannot always be planned and budgeted for. Whilst there is
room for operators to use a combination of strategies, cable repair can be extremely expensive and
time-consuming; there is a strong trend towards the development of protection systems with the aim of
avoiding future repair as far as possible.
Cable Protection Technology
Cable protection is one area which is undergoing sustained research and development. There are
several interesting projects being undertaken, while some very innovative products are already entering
the market.
ORE Catapult
Earlier this month a joint industry project was announced between Offshore Renewable Energy (ORE)
Catapult and GnoSys Global Ltd, which will support the development of a new insulation material for
power cables. The material will be intended to improve the performance of power cables and drive down
www.offshore-cabling.com
www.offshore-cabling.com
Tekmar developed
Teklink
in
2008,
which
revolutionized the
connection
and
protection of subsea
power
cables
into
monopile
foundations
and
the
technology
has been used
in more than 27
projects since its
introduction.
The
Tektube technology
follows on from
that
innovation
for a J-tubeless
connection system
that can be installed
onshore and offers
an alternative for
jacket, gravity-base and floating foundations.
Source: Tekmar
The Tektube system is secured to the wind turbine foundation onshore, then sealed and prepared to
be received by the installation vessel. It reduces the time and complexity of installation offshore, and
therefore helps to reduce costs. It also minimizes the associated risks of damage to cables during
installation, as the work is undertaken onshore. Tektube was first unveiled in late 2013, and Tekmar
successfully demonstrated the technology over a series of demo days at the National Renewable
Energy Centre in Blyth last summer.
Since those demonstrations Tekmar has announced the development of a new 75,000 sq ft, state-of-theart production facility in the North of England, along with the news that its technology is already planned
for use in high profile wind farm projects. The company will supply cable installation contractor, VBMS,
with 92 of its systems this summer to protect the cables into the 48 J-tubeless monopile foundations
for the Siemens EPC project as part of the Westermeerwind offshore wind farm off the coast of the
Netherlands.
www.offshore-cabling.com
www.offshore-cabling.com
installation at sea. The development of products such as the Pipex px high density polyethylene (HDPE)
protection system also provide a hint to the trend towards creating and using more robust materials;
as does the ORE Catapult and GnoSys project, which aims to further develop the next generation of
polymer-based products.
Cable repairs account for over 70% of insurance claims on existing wind farms; that statistic needs to
change. Its an exciting time within the cable industry and it will be fascinating to see how these products
and ideas are developed over the coming years.
Colin Pawsey for Wind Energy IQ
Sources:
https://ore.catapult.org.uk/-/joint-industry-project-launched-to-improve-undersea-cable-performance
http://www.pipexpx.com/news/offshore-cable-protection-composite-solutions-for-wind-farm-development/132/
http://www.circorenergy.com/pipeline-solutions/subsea-cable-protection-systems.php
http://www.seaproof.com/
http://www.tekmarpolyurethanes.co.uk/news/item/tekmar-demonstrates-industry-leading-cable-protection-innovations
www.offshore-cabling.com