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Training Unit
Electrical Measuring
Techniques 1
Theory
No: EE 073
Training Unit
Electrical Measuring Techniques 1
Theoretical Part
No.: EE 073
Edition:
2008
All Rights Reserved
Editor:
CONTENTS
Page
General ................................................................................................................5
2.
3.
TYPES OF MEASUREMENT.......................................................................................9
3.1
3.1.1
3.2
3.2.1
4.
5.
6.
4.2
4.3
4.3.1
Indicators........................................................................................................18
4.3.2
Scales ............................................................................................................21
Device errors......................................................................................................23
5.2
5.3
5.4
6.2
6.3
6.4
Pin bearing.........................................................................................................27
7.
8.
9.
8.1
8.2
8.3
9.3
9.4
9.5
9.6
LEARNING OBJECTIVES
...
...
...
1.1 General
By the definition of measuring we mean the broad reaching objective confirmation of a
physical value. Each measurement gives rise to a comparison procedure, i.e. in order to
determine the given measurement number, we must compare how often the same unit of
measure is contained in the measured quantity.
Quantity of measurement = unit of measure times the measurement number.
Every measurement is conducted with the appropriate measuring arrangement according
to a definite measuring method. lt is accomplished by the use of a measuring device or a
measuring instrument. Through this the measured quantity, the measured value or the
measured results are determined.
Measured results = (indication reading) times the scale value.
The sensitivity of a measuring device is the quotient of the Pointer deflection and the
value of the measured quantity, which the deflection caused, example: mm Volt.
The internal resistance or a measuring device is the resistance measured in Ohms an the
connecting terminal.
By internal consumption" of a measuring device we mean the absorption of the electric
power by the measuring device at its nominal value i, e. nominal (rated) voltage or
nominal (rated) current. The internal consumption is expressed in Watt (W).
By the definition accuracy (precision), we mean the comparison
of all readings (indications) with the true value, therefore, giving us a number or quantity
which defines the limit that errors will not exceed, when the device is used under
reference operating condition
(Temperature, pressure vibration do not change). From this information measuring
devices are divided into various classes. The error of a measuring device is the difference
between indicated value and true value.
mounted
(work
bench)
and
special
c) Indicating device:
d) Damping:
conveyance components
f) Moving element bearing support:
h) Test lead:
extra
components
I) Measuring switch:
To
correctly
values
device.
with
measure
one
more
measuring
3. TYPES OF MEASUREMENT
There are two kinds of signal: Analogue and digital
a) The value of the analogue signal changes continuously with respect to time and can
have any value e. g. 1, 1.5, 2.35 and 2.67 etc.
b) The value of the digital signal changes in steps and can only have specified values
(multiple of the basic step) e. g. 1,2,3 and 4 etc. or in steps of 1,5,10,15 for a step of 5 etc.
Depending an the type of indicator used we distinguish between digital and analogue
measurements.
NOTE:
By analogue devices, the indicator may be referred to as a pointer. A constant change of
the measured value (scale) by using analogue indications is easily understood.
10
3.1.1
11
A change in the measured value will cause a change on the indicator, but only when the
change is adequate enough to change the last number (digit) on the indicator (i. e. how
sensitive is the device?).
Example: A clock
Direct indication of
a given digital value:
1017 hours.
A constant change of the measured value will only indicate fixed step changes of one or
more of the indicated (digits).
12
3.2.1
To combine the advantages of both types of measuring device many producers have
developed a combination device. In addition to the analogue scale a digital indicator is
also included.
13
Shown above is a digital multiple measuring device with additional analogue indicator for
observation of tendencies etc.
14
4. FUNDAMENTALS OF MEASURING
15
Example:
Voltage measuring device with a measuring range of 0 to 100 Volts. Voltage to be
measured is 50 Volts = rated value.
Indicated value between 49.8 and 50.2 Volts 2-- actual value. This indicates a maximum
relative measuring error of +0.4 %.
Voltage to be measured is 100 Volts = rated value.
Indicated value is between 99.8 and 100.2 Volts = actual value. This indicates a maximum
relative measuring error of +0.2 %.
There fore, it is seen that the measuring error at the higher end of the scale becomes
smaller.
16
Application
0.1
0.2
0.3
0.5
1
1.5
2.5
The indicated number of the quality class is thereby the relative error.
Example:
Quality class 1.5 reflects a relative measuring error of +1.5
which
means:
That the indicator error may be +1.5 % of the rated value.
17
4.3.1
Indicators
Indicators are separated into pointer and optical indicators. In the pointer indicator,
indications are achieved by the mechanical movement of a pointer which moves parallel
to the divisions of the scale.
Due to the distance of the pointer from the scale, a slanting view may be obtained, and
depending on the eye angle, a reading error may exist (paral lax error). To reduce the
moment of inertia, the pointer must be as lightly designed as possible.
lt should also be elastic and stable, so that in case of overloading it will not be damaged.
Behind the pivot point of the pointer is a balance cross with a balance weight attached, so
that the centre of gravity is located exactly at the pivot point of the pointer.
Through the use of pointer "Stop points", the movement of the indicator will be limited.
The stops are located before the starting point of the scale and after the end point of the
scale, thus outside of the electrical end points of the scale.
18
The mechanical zero of the pointer may be adjusted by an external screw adjustment.
standard pointer
lance pointer
knife pointer
hairline pointer
19
Construction:
Optical indicator arrangement of a light marking galvanometer.
The light path consists of a lamp, lens, aperture (condenser), galvanometer mirror,
cylinder mirror, plane mirror and scale.
20
4.3.2
Scales
coarse scale
coarse-fine division
Coarse scales and coarse-fine scales are used primarily in panel instruments with a
quality class from 1 to 2.5
b) Fine scale:
Performance for precision - and laboratory devices with a quality class from 0.1 to 0.3 are
used mostly in conjunction with a mirror scale.
c) Extended scale:
Extended scale
Used primarily for current measurements with short overload time i.e. starting current.
21
d) Linear scales:
f) Non-linear scalee_course:
The point under the division mark indicates the start and a like point will indicate the end
of the measuring range.
Non-linear scales are used primarily in moving-iron measuring devices, or to put special
stress an a portion of the measuring range.
expanded scale area
22
23
Through the use of spring loaded jewels (jewels are mounted an the springs) for high
dynamic stress (strain).
24
25
26
The disadvantage of the pin bearing is caused by its high friction resistance. Therefore,
this bearing type can only be used in measuring instruments with a high operating torque.
However, it is not sensitive to vibration and is frequently used in measuring Instruments
for railroad and automotive construction (construction of cars).
27
28
Under-damped condition.
The indicator
swings back and forth
many times before it
comes to rest.
Over-damped condition
The indicator
takes a long period of
time to reach the measured
value.
E-MEG 1.0e TL
30
29
This swinging of the indicator may be reduced through damping. The measured value
may, therefore, be observed relatively quickly. Depending on the type of the indicator
construction, different types of damping are employed.
NOTE:
The air chamber damping has the advantage that no magnetic or electrical interference
fields are produced, thus avoiding interference with the measured value. However, the
large area requirement due to the air chamber size is a disadvantage.
30
31
Volt
(mV, V, kV...)
Voltage
Ampere
(mA, A, kA ...)
Current
Watt
Power
Ohm
(m , K , M ...)
Resistance
Hz
Hertz
Frequency
32
33
34
35
2.
3.
4.
5.
6.
7.
8.
9.
10.
36
2.
3.
4.
5.
6.
In which part of the scale of a measuring device is the relative error the smallest?
7.
8.
9.
11)
37
2.
Which of the following scales would you use in a precision measuring device?
a. Coarse scale.
b. Coarse fine scale.
c. Fine scale.
3.
4.
5.
6.
7.
8.
9.
10.
38
2.
3.
4.
5.
6.
7.
8.
9.
10.
39
2.
Sensitivity of a measuring device is the quotient of the pointer deflection and the
value of the measured quantity, which the deflection caused.
3.
The absorption of the electric power by the measuring device, at its nominal value.
4.
Soft iron, moving coil, cross coil and bimetal moving element etc.
5.
Digital, analogue.
6.
7.
40
9.
As a series of numbers.
10.
41
1.
2.
Relative error ( % ) =
The measurement must be as accurate as possible and must have the smallest
possible influence an the system.
3.
Measurement errors: Indicated value minus true value Actual value minus rated
value.
4.
Relative error ( % ) =
x 100 = 0,8 %
25
24,8 - 25
x 100 = -0,8 %
25
Relative error %
5.
+ 0,8 %
(actual value - rated value) x 100
Relative error ( % ) =
rated value
50,2 - 50
=
x 100 = 0,4 %
50
49,8 - 50
x 100 = -0,4 %
50
Relative error %
+ 0,4 %
6.
7.
42
9.
10.
43
Coarse scale, coarse fine scale, fine scale, extended scale, linear scale and nonlinear scale.
2.
Fine scale.
3.
4.
5.
Human errors are reading errors, caused by looking at the indicator from an angle
or false reading of middle values of subdivision graduation.
6.
Errors caused by the effects of the environment i.e. humidity and temperature etc.
7.
Errors which result from careless assembly, damage, false adjustment or when
devices are used in a false position.
8.
Errors caused by the influence of the electrical quantity being measured through
incorrect method of connection or false selection of the proper measuring device.
9.
Steel axle, highly polished pivot, jewel seat (cup) and bearing
adjustment screw.
10.
Pivot bearing, band Suspension, taut band Suspension and pin bearing.
44
Through the use of bearings all moveable and turning components can have a free
deflection across the entire scale with the minimum amount of friction.
2.
Because of the requirements for absolute vertical suspension of the axle, the area
for employment is very limited.
3.
4.
5.
6.
7.
Air chamber damping, eddy current damping and counter current damping.
8.
The indicator comes to rest without swinging over the measured value.
9.
A Vane is attached an the indicator of the measuring device. With the movement of
the pointer (indicator), air is expelled from the enclosed air chamber. Therefore,
the speed of the pointer will be reduced and "over-swinging" almost completely
stopped.
45
An aluminium blade moves with the indicator (pointer) between the poles of a
permanent magnet. In the aluminium a small current flow (eddy current) will be
produced. This current flow will cause a counter force in the opposite direction of
the original movement direction. This will reduce the swing time of the indicator.
46
KEY TO EVALUATION
PER CENT
MARK
88 100
75 87
62 74
50 61
0 49
47