Production management

A PROJECT REPORT ON production process of

Asarwa mills
Submitted to: Prof. Gurmeet singh
Submitted by:
Ruhan masani- NR15072
Venkatesh talreja- NR15162
Nandini yadav NR15183

Table of content
Sr.n
o

Topics

1.

Introduction

2.

RAW MATERIALS & PRODUCT

3.

MACHINERY

4.

PRODUCTION PROCESS

5.

QUALITY CONTROL

Page no.

Introduction
Asarwa Mills, a unit of Bengal Tea and Fabrics Limited, is located in
Ahmedabad, 315 miles, North of Mumbai, one of the global cities. At its zenith in
the last half of the 20thcentury Ahmedabad as Indias textile hub was known as
Manchester of India.

This Unit was originally incorporated in the year 1900.

In order to improve the quality of its products as also the productivity of its
plant to be competitive in the industry, the company has been modernizing its
plants by replacing old, obsolete and worn out equipment with the state-of-the art
high speed equipment. During last decade, the company has invested in its textile
unit about Rs. 67 crores for modernizing its spinning section including installation
of power plants of 4.1 MW

Asarwa Mills, a technology savvy vintage unit has the most modern
equipment for spinning. It produces quality cotton yarn, synthetic and blended
yarn. It has a strong presence in both domestic and global markets. Now Asarwa
Mills has quality management system as per ISO 9001:2000.

RAW MATERIALS &

PRODUCT
Raw materials:
Asarwa is maintaining 2-3 months raw cotton stock and keep the same in
state of art ware house within the mill's premises.
Asarwa monitor every bale of cotton procured with a view to ensure
consistent quality of yarn.
The parameters of this cotton are as under
Span Length
2.5%
Fiber Fineness
3.8-4.0
(M.C.Value)
G.P.T.
28-30
Grade
Strict Middling

28-29 mm

Synthetic:
For blended yarn, they procure polyester staple fiber, Viscose staple Fiber
from reputed manufacturers.
For blended fabrics, they procure filament yarn from the reputed
manufacturers only.

Product classification:
Asarwa Mills began with spinning cotton yarn as cotton was a natural and
versatile Fiber. Though soft as velvet it is eminently durable. Worldwide it has won
recognition as King cotton and reigns supreme as one of the leading fashion fiber
around the world. No other fiber gives that wonderful sensation to the skin as
cotton.
Cotton Yarns
100% Cotton Yarns as carded and combed cotton yarns
Industrial Yarn for carpet manufacturing,Tyre Cord-TFO multifold ply
Manmade Fiber Yarn
100% polyester
opened end yarn / 100% polyester

Blended yarn
Polyester/Cotton- as carded and combed
Polyester/Viscose

Fibre Type

100% Cotton
100 % Polyester
100 % Viscose
Polyester/Viscose
Polyester/Cotton
Count
30-40 Cotton
30-45 polyester/cotton

Yarn Qualities
Knitting
Weaving
Industrial
Double/Multifold
Carded
Combed
Market Segment
100% EOU
Quota Countries
Non-Quota Countries
Packaging Type

Cone

Packaging Style
Card Board Box
Pallet

Wooden Box
Hessian Bag/ Bales

MACHINERY
Asarwa mills has spinning plant machinery from LMW, Reiter, Trumac Trutszchler, Muratech, VOUK, Schlaforst.
In the weaving section, looms from Lakshmi-Reiter and Toyota (Japan) have
been installed.
In processing section complete range of kystercalico processing machineries
are installed.

Here is the list of latest machinery installed at Asarwa Mills:

1.

Blow Room

Trumac (collaboration with

Trutzchler, Germany)

2.

Card

Lakshmi Reiter - C1/3

20 Nos.

Lakshmi LC-300A

07 Nos.

DK-780 Trumac
Dk-740 Trumac

09 Nos.
03 Nos.

Lakshmi Reiter - D0/6

04 Nos.

Reiter SB -2

01 Nos.

Lakshmi Reiter

04 Nos.

Reiter UNI Lap E-32

01 Nos.

Comber E-7/4

Lakshmi Reiter

10 Nos.

Comber LK-54

Lakshmi

04 Nos.

Comber LK-250

Lakshmi

08 Nos.

Comber E60H

Reiter

03 Nos.

Comber E65

Reiter

02 Nos.

Draw Frames

Lakshmi RSB-851

08 Nos.

3.

Draw Frames

Pre-Comb
4.

5.

Comber Silver Lap

Reiter D-30C

01 Nos.

VOUK

01 Nos.
14 Nos.

6.

Speed Frames

Lakshmi LF 1400A

7.

Ring Frames

Lakshmi G5/1

21792 Nos.

Lakshmi LR6

21888 Nos.

Lakshmi LR6 compact

3696 Nos.

8.

9.
10.
11.
12.

Autocorners

Schlafhorst 238

02 Nos.

with Lopefe

Schlafhorst 338

02 Nos.

930 Siro

Muratec - 7V

08 Nos.

930 Siro

Muratec - 21C

04 Nos.

Yarn Condition
Warping
Sizing
Airjet Looms

Sieger
Benninger
Benninger
Toyota 190 Cms

01 Nos.
01 Nos.
01 Nos.
20 Nos.

PRODUCTION PROCESS

QUALITY CONTROL
Quality Assurance department monitors yarn quality with the help of latest
Testing Instruments, viz. UT-4SX with Hariness Tester Tensojet, HVI, Classidata,
Cascade System for wrapping analysis and colour matching computer and other lab
equipments for fabrics.
They manufacture yarn of Uster Quality Standard, which enable them; truly
establish our mettle in the ever-demanding global market. Their products are of
world-class quality bearing Asarwa Seal of excellence.
Asarwa Mills ensures quality of yarn by controlling and monitoring process
and quality parameters at various stages to meet the requirements of its valued
customers.
Asarwa Mills is an ISO 9001:2000 certified Company for Quality
Management System in respect of manufacturing cotton and blended yarn. Our
sole aim is to achieve highest customer satisfaction by means of continual
improvement both in process and products.