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TOBU CRANE GRABS FOR HANDLING BULK CARGOES

&
COIL AND SHEET LIFTER

HEAD OFFICE & URAYASU FACTORY:


4-12-20, KITAZAKAE,URAYASU,CHIBA,279-0002,JAPAN
TEL:+81-47-352-5311 , FAX:+81-47-352-5316

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

TOBU JUKOGYO CO.,LTD.is a GRAB manufacturer with more than 40 years experience and
our GRABS is delivered to all over the world through Trading Houses or directly,
Shipbuilders, Shipping companies, Steel mills, Crane manufacturers, Authorities concerned
in Japan, All stevedore companies, and Cement related companies including following
foreign countries Taiwan, Israel, Iraq, India, Indonesia, Kuwait, Saudi Arabia, Singapore,
Sri Lanka, Thailand, Korea, R.C.P., Bangladesh, Baran, Philippines, Vietnam,
Malaysia, Myanmer, and etc.
We trust TOBU is the only one maker in the world who specialize in manufacturing only
Grabs. Followings is a part of our products information.

RADIO-CONTROLLED HOOK-ON TYPE


GRAB .
.
1. OUTLINE

3.APPLICATION
GENERAL PURPOSE, PHOSPHATE, MANGANIFEROUS ??,
COAL, FERTILIZER, NICKEL-ORE, WOODEN CHIP, AND ETC.

4.CAPACITY AND OTHERS


TOBU RADIO-CONTROLLED GRAB is developed by
our more than 30 years of accumulated various
grab manufacturing engineering and experience
of cargo handling at loading and unloading ports.
The designs are consistent with the quality
standard set by TOBU as a world market leader.

CAPACITY:2.5 15 m3
WIDTH: Wide and stable on inclined cargo
CENTER OF GRAVITY: Low and low height
POWER: Strong grabbing power for any cargo

LIMESTONE

NICKEL-ORE 7M3

7M3

2.FEATURE
Available to use any kind of crane:
Just hook on crane block and ready to use.
Free opening by radio controller:
Just press transmitter button. Distance
between transmitter and grab is abut 50 meters
from every places.
One-man control:
Possible to operate crane and grab by one man.
Safety and high performance:
Safety is higher than pull-rope grab and grab
handling cycle time is deduced to 10 to 20%.
Protection of miss operation:
Self-check circuit protect miss-operation and
block incoming foreign wave and stop grab
operation until foreign wave is gone.
Free from Wireless Telegraphy Act:
No need to notify to concerned authority due to
feeble radio wave is used.
Source of power is battery:
Receiver Battery will last 20 hours with 8 hours charge
and transmitter Battery(AM3-dry cell) will last 12 to
20 hours.
One robust large size hydraulic cylinder:
Opening and closing is smooth without shock.
Consumable parts and spare parts:
Simple mechanism without consumable spare parts allow
almost maintenance free for life.

COAL 10M3

PHOSPHATE

10M3

NICKEL-ORE 8M3

SILICA SAND
7M3

REGISTRATION: Patent No.1223601


Utility Model No.164542

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

ENGINE(diesel)-HYDRAULIC GRAB

GYPSUM 5 M3
DHSM-50

1.OUTLINE
This hydraulic grab is developed on the base of our well
known electro-hydraulic grab.
Shell type, Polyp type, and 3 tine type driven by enginehydraulic is available.
Opening and closing is carried out by radio control.

2.FEATURE
Only to hook on grab to crane hook and ready to start
cargo operation, no need of any crane fittings such

SILICA 4 M3
DHSM-40

as
Power from outside of grab, Power cable, Cable reel
and its Guide sheaves,
Tug-line, Wire reel and its Guide sheaves.
Very low fuel oil consumption (high speed diesel fuel
oil) of air and oil cooled engine.
Rational power is applied and low fuel consumption:
Grabbing and Opening power is automatically regulated
variably depend on cargoes condition.
Powerful hydraulic system is more sensitive than our
existing Electro- Hydraulic system.

FOR TIMBER

3.APPLICATION
All kind of cargoes, especially good for cargoes which
is hard to grab by clectro-hydraulic grabs or other
mechanical grabs.

4.PHYSICAL FEATURE(IN THE CASE OF SHELL TYPE)


DHS( )-TYPE:
MODEL
CAPACITY
SELF WEIGHT

DHSH-31 DHSM-40 DHSM-50 DHSM-63 DHSL-71 DHSM-80/90 DHSL-100/110


3.15 M3 4.0 M3 5.0 M3 6.3 M3 7.1 M3 8/9 M3
10/11 M3
4.8 T
4.5 T
5.7 T
6.6 T 7.0 T
8.0 T
9.5 T

* Above will be changed without notice.

TOBU JUKOGYO CO.,LTD.


HEAD OFFICE & URAYASU FACTORY
4-12-20,KITAZAKAE,URAYASU-CITY,CHIBA PRF.,279-0002, JAPAN
TEL.:+81-47-352-5311
FAX:+81-47-352-5316

DHSM-40 IN HOLD

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

ELECTRO-HYDRAULIC TYPE GRAB


1.OUTLINE
Hydraulic Power Unit driven by electric motor is
equipped with grab. Open and close is carried out by
powerful hydraulic cylinder. TOBU hydraulic grab was
developed by extensive engineering of more than 30
years experience.A leading manufacturer in the world.

2.FEATURE
1.Power unit for opening and closing is built in grab
body.
2.Strong grabbing power allow to grab even sticky and
hard cargoes easily.
3.Excellent performance: Strong power and light self
weight allow grab large volume of cargo at one time
4.Smooth and powerful operation: Opening speed is
about 60% quicker than closing speed due to less power
is required.
5.Crane can be used for various purpose: Furnish and
dismantle of grab is very simple and easy and any
attachment can be replaced in quickly, then crane can
be used for another purpose.
6.Simple and safe operation: Opening and closing of
grab can be done by crane operator by push button switch
or food petal switch in the operators cabin.

EHPD: Orange peel type for bulky and irregular


size of articles such as demolition of house,
scrap, rubbish, and etc.
EHTW: For timber use with 3 to 4 crossing tines
EHFD: Fork type blades like comb is fitted to shell
bottom and shell side and use for light cargoes
such as rubbish and light bulky cargo.

4.PHYSICAL FEATURE
CAPACITY:0.830.0 M3
STAINLESS STEEL PLATE: For easy dumping of sticky
cargoes like nickel ore ,stainless steel is
fitted inside of shell.
MOUNT UP AND REDUCING PLATE: Mount up plates or
reducing plate can be arranged for adjusting
volume of grab depend on specific gravity of
cargoes for keeping maximum total weight(grab
weight + heaped cargo weight)
ORE 7M3

TIMBER 20M3

ALLOY IRON 4.5M3

3.APPLICATION
Coal, Ore, Scrap, Wooden chip, Timber, Fertilizer,
Nickel ore, Silica, Fluorite, Zinc, Copper, Chromite,
Manganese, Alloy iron, Rocks, Grain, and so on.
Following 4 Standard shell model is arranged for each
purpose

SCRAP 3M3

NICKEL ORE 9/10 M3

VARIOUS TYPE OF ELECTRO-HYDRAULIC GRAB :


EHSL:For apparent specific gravity of less than 1.0
of light weight cargoes such as wooden chip, grain,
pellet, coke, coal, sugar, fertilizer, and etc.
(powdery and granular cargoes)
EHSM: For specific gravity of less than 1.6 of medium
weight cargoes(powdery, granular, and small lumpy)
such as potassium, salt, phosphate, gypsum, bauxite,
dolomite, lime stone, sand, gravel, and etc.
EHSH: For heavy duty type of specific gravity of less
than 2.5 cargoes(medium lumpy ore) such as silica,
fluorite, nickel ore, zinc, copper, manganese, and etc.
EHSX: For specific gravity of less than 2.5 of special
large lumpy ore cargoes other than above such as alloy
iron, rock,and etc.
OTHER MODEL OF ELECTRO-HYDRAULIC GRAB is also available
as follows
EHPS: Orange peel type for very hard cargoes such as
scrap, pig iron, large lumpy ore, and etc.

COAL 20M3
KAOLINE 10 M3

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

SINGLE-ROPE HOOK-ON TYPE GRAB BUCKET


1.OUTLINE
SINGLE-ROPE HOOK-ON GRABS have been developed for
loading/unloading bulk cargoes by crane and winch
onboard with no open/close mechanism.
Real use of this type of grabs was after World War II
during importing bulk of foods to Japan.
Bulk cargo handling onboard was carried out by shovel
and basket. Mechanization of this human power work was
the earnest desire for harbor cargo handling. Then
this SINGLE-ROPE HOOK-ON GRAB have been developed and
used for many years for coal, fertilizer, salt, sugar,
ore, and etc.

2.FEATURE

5.PHYSICAL FEATURE(REFER TO 4-ROPE TYPE GRAB)


CAPACITY: 1.0 10 M3
WIDTH:1,750 2,500 MM
RANGE OF GRAB CONFIGURATION: There are many shape
of grab bucket such as Shell type, Fork type,
Polyp(Orange peel)type, Cross 3-tine type and etc.
JAW OF GRAB BUCKET: Grabbing edge is also variable
depend on cargoes such as Flat and Plain, Wavy
type, Shell with blade, Shell with spill-over
protection type.
OTHER: Low lift type and Direct reeve type(crane
hoisting wire is rove to grab sheaves directly)
is available for low lift crane.

PHOSPHATE 4M
(PULL-ROPE)

GRAIN 7 M3
(AUTOMATIC)

This type of grab is used by all kind of ordinary


hook crane, ship board crane, and derrick, truck crane,
and etc.
Only to hook grab to crane-hook, and ready to use for
bulk cargo handling. As it is very easy to install and
dismantle grab to and from crane, this grab is widely used
onboard ships and factories.
One of bulk carriers reduced huge initial crane cost
recently by use of this type of grab at planning stage.

FERTILIZER 3.5 M3
(PULL-ROPE) TANDEM USE

3.APPLICATION
For handling of Cokes, Sugar, Alumina,
Fertilizer, Potassium, Chemical gypsum, Salt,
Phosphate, Phosphorus ore, Silika, Clinker,
Bauxite, Sand, Wheat, Barley, Beans, Corns,
Feeds, Pellet, Celeals,and ete.

KAOLINE 5M3
(PULL-ROPE) WITH DUST OIL
PROTECTOR

4.GRAB OPENING SYSTEM


Grab closing is carried out by hoisting
wire of crane and grab opening is done
by following systems.
a) Pull-rope type(Hand opening): This type is old and
used many years. Pulling cord attached grab for
opening.
b) Touch down opening type(Automatic opening):
Grab to be lowered and grounded on Hopper or on
Truck and then heave up hoisting wire, it is up
and automatically opened.
c)Free opening type: Combined type of a)+ c)
d)Radio-control opening :Please refer to next page

WOODEN CHIP 6M3


6 FINGERS POLYP TYPE
(TOUCH DOWN OPENING)

ORE 1.8 M3
4 FINGERS POLYP

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

2-ROPE TYPE GRAB FOR MOBILE CRANE

TIMBER

6.2 M3

SILICA

2 M3

1.OUTLINE
This type of grab is used for Truck crane, Mobile
crane, Wheel crane, Crawler crane and 3 types of
2-rope, 4-rope type, 4-rope with single winding is
available according to fitting method to crane.

2.FEATURE
GRAVEL 2M3

2-ROPE SHELL TYPE: 1 Rope for holding (hoisting/


lowering)and 1 rope for opening/closing grab, capacity
(heaved weight)is within load of one-rope pull
strength. This type is suitable for unloading work
needed high hoisting/lowering speed and opening/
closing speed.
4-ROPE(SINGLE WINDING)TYPE: 1 end of hoisting rope
reeves through grab sheaves and 1 end is fixed to
crane boom,1 open/close rope also reeves through
grab sheaves and 1 end is fixed to crane boom.
This system will be able to obtain up to twice load
(grab weight + cargo weight) of 2-ROPE TYPE at small
working radius for large volume of cargo at slow
speed.
4-ROPE TYPE: Same type of unloader crane grab for
large size of mobile crane with 2 ropes hoisting
winch and 2 ropes grabbing winch. This type of grab
is ideal for cargo handling without twisting and
tilting.

ORE

2.5 M3

LOG 6.2 M3

NICKEL-ORE 2M3
WITH FORK

LOG 3.5 M3 LEVER TYPE

3.APPLICATION
Mineral ore, Gravel, Nickel ore, Silica, Ore, Scrap,
Log, and etc.

4.PHYSICAL FEATURE
Shape of grab containers is same as grabs for unloader
crane, such as shell, shell with blades, polyp, fork
crossing tines, hoe type, and etc.
CAPACITY:1.2 M36.5M3
WEIGHT:It is a recent tendency to reduce weight of
grab self weight for obtaining large volume for
grabbing cargo as much as possible within limited
crane capacity.
WIDTH: Wide shell type for easy sweeping bottom cargo ,
performance of cutting into cargo is most concern of
our engineers and continuous research and development
is carrying out.

POLYP TYPE FOR


SCRAP

POLYP TYPE FOR ORE

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

4-ROPE TYPE GRAB FOR UNLOADER AND CRANE


1.OUTLINE
GRABS FOR UNLOADER-CRANE is operated hoisting (holding
wire) and grabbing(opening/closing wire) winch of the
crane. Typical type is 4-R0PE TYPE and 2-ROPE
TYPE and 8-ROPE TYPE is also available.

CROSSING TINE TYPE: 2 tines and 1 tine the


other side or 2 tines on both side, each tine
are crossing each other for grabbing timber.
This type is so designed to grab uneven size
and to grab uncertain quantity of logs, and
to vary grabbing section depend on quantity of
log and sure grab logs.
HOE TYPE: Flat hoe type, right and left hoe
of shell is not crossing each other and side
of shell is opened.

3.APPLICATION
2.FEATURE
SHELL TYPE: As there are many vessel shape of grab,
clam shell type is used for bulk cargoes such as grain,
coal, fertilizer, ore, and etc. which is relatively easy
to grab.
Wide, Deep, and Shallow profile of shell is used depend
on cargo character. Ordinary Jaw of shell is flat and
butt type, but Jaw type is also vary depend on cargoes.
2 auxiliary edges overlapped each other for fine cargoes
and Concave-Convex with rubber seal for extra fine
cargoes.
It is effective to fit additional claw-type- blades
(tines) to shell-jaw for hard and sticky cargoes.
Long tines for sticky cargo to cut caky Nickel-ore and
short tines for lumpy ore to avoid surface slipping.

General purpose, Coal, Iron ore, Scrap, Log,


Wooden chip, Fertilizer, Phosphate, Grain, Lime
stone, and etc.

4.PHYSICAL FEATURE
CAPACITY: 2 M330 M3
WEIGHT: There is a tendency to make self weight
of grab as small as possible for getting large
grabbing volume.
OTHERS: Light weight and large volume will tend
to be insufficient in
strength, therefore
special consideration shall be taken in designing
of structure, member, and selection of materials.
COAL 30M3 FOR 1500 T
UNLOADER

SHELL WITH BLADES (TINES) TYPE: An ax like blades are


fitted to the shell edges and both side of blades are
crossing each other at closing condition.
Quantity ,length, and shape of blade are decided by
character and lump size of handling cargoes. As blades
are fitted by bolts in general, there are also
wavy-shape jaw and saw-tooth shape jaw. These blades
are used for lumpy, sticky ore, soil, sand and gravel
for avoiding surface slip and getting high grab
efficiency.
POLYP(ORANGE PEEL) TYPE: 3 to 8 petals like fingers
make vessel when they are closed, they are called
orange peel type as it looks like peeling off orange
peel when they are opened. Each finger of triangle
shape with 120 to 45is stand vertically on cargoes
for easy to cut. This type is used for scrap, rock,
large lump ore, sticky cargo, wooden chip, and large
rubbish.
FORK TYPE: Fork type blades is fitted to shell jaws
by bolts or by welding and used for entangled goods such
as city rubbish, large rubbish, and. wooden chip.

PIG IRON, SCRAP


(ORANGE PEEL)

WOODEN CHIP 13 M3
(POLYP TYPE)

4 M3

SMALL/MEDIUM SIZE TIMBER


5.6 M3
(CROSSING 3 TINES)

TOBU JUKOGYO CO.,LTD.

- GRAB MAKER -

COIL LIFTER, SHEET LIFTER & OTHERS

28 T COIL LIFTER FOR SHIP CARGO

1.OUTLINE
COIL LIFTER, SHEET LIFTER, and TURNING HOOK is developed
by demand of customers and used for all stevedores and
warehouses in Japan

2.FEATURE
COIL LIFTER: All function is controlled by electrohydraulic with high speed and smooth start/stop.
IN and OUT HOOK system is inside thickness of lifting
arm and it allows to use warehouse space effectively.
SLEWING motion is carried out by hydraulic motor without
swing of cargo(coil).Ship use and Warehouse use is available.
a)VERTICAL LINK TYPE COIL LIFTER FOR SHIP CARGO HANDLING:
Thin lifting arm with in-out hook within arm thickness
able to pull out or move coils in ships hold without damage.
Distance between coil and coil is minimum of 120 mm.
Battery power type and power supply from outside of coil
lifter is available. Control of coil lifter is remote
LINK TYPE, IN-OUT HOOK, WITH SLEWING
control or radio-control.
CONTROLLED BY RADIO
b)SLIDE TYPE COIL LIFTER FOR WAREHOUSE CARGO HANDLING:
Height of this coil lifter is reduced to its limit so that
25 T COIL LIFTER FOR WAREHOUS
coils can be stacked to 2 tires or 3 tires in the low head
warehouse. Lifting arms is sliding type. Hook is in-out
type within thickness of lifting arms then lifting arms
can insert such a space of 120 mm between coil and coil.
Width of shoulder is very narrow and it is possible to
pull out a coil in the valley of coils without damage and
touching coils. Control system and power source is same as a).

SHEET LIFTER:
For handling of steel plate and boxed cargoes controlled by
electro-hydraulic. Hook is rotate 90horizontal and able
to insert hook in between cargoes gap of 90 mm.
Arms is open and close horizontal and slewing winch is
provided.

SLIDE TYPE, IN-OUT HOOK, WITH SLEWING


CONTROLLED BY RADIO

6T TIN PLATE SHEET LIFTER

C TYPE HOOK WITH TURNING DEVICE:


For lifting wire coil and 1 row or 2 row type is available.
Lifting numbers of coil is free and unrestricted such as
2 row type with 1 coil or 2 coils, total 2 or 4 coils,
1 row type with 1 coil or 2 coils.
Center of gravity is balanced and adjusted by springs.
Power source is rechargeable battery and control is carried
out by radio.

8 TON C-HOOK FOR WIRE COIL WITH


SLEWING WINCH,FOR BOTH 2 ROW AND
1 ROW, SPRING BALANCE TYPE,
RADIO-CONTROL, BATTERY POWERED

LINK TYPE, HORIZONTAL ROTATING HOOK,


OPEN/CLOSE ARMS, WITH SLEWING

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