Mechanical - Data Sheet

DOCUMENT NO.

REV

PETROCHINA
WB-SB Non Associated Gas Early Permanent
Facility

B
A

APPLICABLE TO :

PROPOSAL

SITE

West Betara PPF & GRF

2
4
5
6
7
8

FOR

SERVICE

MANUFACTURER:
NOTE

DESCRIPTION

Issued For Review

Inter Discipline Check

PURCHASE

Petrochina nternational Jabung Ltd

Fuel Gas Superheater
CONTINUOUS

AS BUILT

13
14
15
16
17

NO. REQUIRED:

MODEL

BY PURCHASER

Natural Gas
Refer to sheet 5
Refer to sheet 5
5

lb/hr
psia
psi
psi

HEAT TRANSFER DATA (OVERALL)

18
19

Nett Heat Exchanged

21

Total Surface Area

Heat Tran. Coeff.
Mean Temp. Diff

20
22
23
24

Refer to sheet 5
Refer to sheet 5

26

Nett Heat Exchanged

28

Total Surface Area

Heat Tran. Coeff.
Mean Temp. Diff

27
29
30
31
32
34
36
37
38
39
40
41
42
43
44
45
46
47
48

51
52
53
54
55
56
57

ASME VIII Div 1

Req'd
Yes
260
200 / -18 (Min)
1.5
100

Not Req'd
No
psig
F
mm
%

60

NOTES/REMARKS :

62

70

2 (Two)

A.
B.

BY PURCH OR MFR

Inlet
Refer to
sheet 5

o
Temperature
F
Specific Heat
Btu/lb-oF
Thermal Conductivity
Btu/hr-ft-oF
Molecular Weight
Viscosity
cP

Outlet
Refer to
sheet 5

HEATER CONSTRUCTION

HEATER CERTIFICATION

mm

Baffle pitch
Baffle cut
No. of Tie Rods
Tie Rods Dia

mm
%
mm

WEIGHT Note (1)

VAC/ph/HZ

Heater Bundle WeightNote 1

Total-empty Weight Note 1
Test Weight
Note 1

kg
kg
kg

others
others
OVER TEMPERATURE & HEATER PROTECTION

59

69

BAFFLE DETAILS (PER STAGE)

58

61

PCI

Terminal Box
NEMA 4 by UL or FM or Other
Area Classification
Class 1, Div. II Group C/D
Temp. Class
T3
Instrument Terminal Box/Enclosure IP 56

ft2
BTU/hr-ft2-oF
o
F

Code Design
ASME STAMP
PED. Compliant
Design Pressure
Design Temperature
Corrosion Allowance
Radiography

50

YK
YK

MM Btu/hr
kW)

ft2
BTU/hr-ft2-oF
o
F

SHELL DESIGN DATA

49

68

HBO
HBO

6
APP'D BY

No. of Required stage

1 (one), Vendor to Confirm
No. of bundle per stage
Stage arrangement
Series
Parallel
Vertical
Horizontal

No. Active
No. Spare (min. 20% of Active)
Others
1 no
Diameter (min)
mm
Others
Note 1
Active 'U' (length)
mm
Note 1
Total Load (Design Wattage)
kW
Customer's safety margin
%
10
Mfr. Safety margin
%
Power Supply
Others
480 VAC, 3 ph/60 Hz
220
Flux (Watt density)
W/in2
VTA D
o
Max. Operating Sheath Temperature
F
o
Trip-set Sheath Temperature
F
Connection of Sheath to Flange
Welded
bitecoupling
Type of Heating Element Arranged
delta connection

35

3
OF
APP'D BY

BY MANUFACTURER

ELEMENT DETAILS (PER STAGE)

33

67

CHK'D

MM Btu/hr
) kW

HEAT TRANSFER DATA (PER STAGE)

25

66

STAND BY

INTERMITTENT

INFORMATION TO BE COMPLETED :

Fluid Name
Mass Flow Rate
Operating Pressure
Pressure Drop, Allow
Pressure Drop, Calc

12

65

WIK
WIK

27-Jun-16
24-Jun-16

BCD5-195-42-PID-3-202-03

PROCESS DETAILS (OVERALL)

11

64

DATE

SERIAL NO

10

63

REFERENCE DRAWING NO.

SHEET NO:
BY

UNIT

BCD5-195-43-DS-4-E-301 A/B-00

FUEL GAS SUPERHEATER

195-E-301 A/B

REV.

Number of Thermocouples
(Note A)
One
Type of Thermocouple
Duplex
Connection to the sheath
Welded
Cut-off Actuating Device
Transmitter and Switch Qty :
1 (One)
Thermo mechanic
Qty :
Panel Over Temperature
Yes
No
Terminal Box Over Temp.
Yes
No
Earthing Bosses
Yes
No
Earth Leakage/Ground Fault
Yes
No
Anti Condensation Heater
Watt (120 VAC, 1ph, 60 Hz)
Type :
Automatic Switch ON
Manual

The following item shall be provided

-1 off thermocouples in Heater
-1 off Thermocouples indicator/Amplifier switch in Heater Control Panel
Therminal box for main power shall be NEMA 4 and field mounted instrument panel shall be NEMA 4X and all components shall be suitable for
Class 1, Div 2, Group C and D area clasification.

Mechanical - Data Sheet

DOCUMENT NO.

FUEL GAS SUPERHEATER

PETROCHINA
WB-SB Non Associated Gas Early Permanent
Facility
1

2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21
22

APPLICABLE TO :
FOR
SITE
SERVICE

:
:
:

195-E-301 A/B

REV

PROPOSAL

B
A

DESCRIPTION

Issued For Review

Inter Discipline Check

PURCHASE

Petrochina nternational Jabung Ltd

West Betara PPF & GRF
Fuel Gas Superheater
CONTINUOUS
INTERMITTENT
MANUFACTURER:
MODEL
NOTE
:
INFORMATION TO BE COMPLETED :
MATERIAL OF CONSTRUCTION (note 3, 4, 9)

26
27
28
29
30
31
32
33

39

43
44
47

Space Heater Required

49
50
51
52
54
55
56

HBO

59
60
61
62
63
64
65
66
67
68
69
70

PCI

BY PURCH OR MFR

CONNECTIONS

Gas Inlet
2
150 #

Gas outlet
2
150 #

RFWN
Top

RFWN
Top

Yes
Yes
Yes
Yes
Yes (By Others)
Yes (By Others)

No
No
No
No
No
No

SCR
3 (three)

Other
Other
Other
Trip reset push button
Lamp Test push button
Door interlock with breaker
Ammeters for each phase with selector switch
Control c/w digital display
Remote ESD trip lamp
Space Heater ON lamp

Space for Cooling

3f

Inlet

Effective Length

57
58

APP'D BY

2 (Two)

OTHERS

Lifting lugs
Lifting eye
Support or Saddle
Earthing Lug
Sliding Plate
Insulation

OF

YK
YK

HBO

SKETCH : FUEL GAS SUPERHEATER

48

53

Size
Class
Stand off
Type
Orint'n

Heater ON/OFF (Input from DCS)

Heater ON/OFF Status (output to DCS)
Emergency Shutdown (input from ESSS)
Heater Trip/Shutdown Status (Output to ESS)
4-20mA Control Signal (Input from DCS)
Yes
No.

38

46

APP'D BY

BY MANUFACTURER

Remote Indication/Control

37

45

CHK'D

Heater
2"
150 #
140
RFWN
Horizontal

Power Suply ON indicating lamp

Heater ON lamp
Fuse trip lamp
Heating Element high temperature trip lamp
SCR/thyristor Heat Sink high temp.
Emergency trip push button
Heater ON push button
Heater OFF push button

36

42

BY PURCHASER

Thyristor
2 (two)
1 (one) per Heater stage
NEMA 1 or IP 20

35

41

WIK
WIK

27-Jun-16
24-Jun-16

Type of Power Control

Number of Leg Power Control
Number of Control Panel
Enclosure
Control Panel Features
(Instruments mounted on front
of Panel )

34

40

BY

CONTROL PANEL

24
25

SHEET NO:

DATE

UNIT

REFERENCE DRAWING NO.

SERIAL NO
:
NO. REQUIRED:
STAND BY

Shell
SA 106 Gr B
Head
SA 234 WPB
Flange
SA 105 N / SA 350 LF2 Cl. 1
Tube
(note 3)
Plate
SA 516-70 N
Bolts/Nuts (External)SA 193 Gr B7/SA 194 Gr2 H (note12)
Baffles/Tie Rods
(note 3)
Elements material (note 3)
Gaskets
316 SS Spiral Wound
Terminal Box for Main Power
Control Panel Enclosure
Terminal Box for Instrument
316 SS
NACE Required

23

AS BUILT

REV.

BCD5-195-43-DS-4-E-301 A/B-00

IA for purging
Dead Space for Cooling

Heater Flange

Full Baffle

Baffle

Outlet
Note :
-This sketch only as illustration

Mechanical - Data Sheet

DOCUMENT NO.

FUEL GAS SUPERHEATER

195-E-301 A/B

PETROCHINA
WB-SB Non Associated Gas Early Permanent
Facility
1

2
3
4
5

APPLICABLE TO :
FOR
SITE
SERVICE

:
:
:

PROPOSAL

REV

B
A

DESCRIPTION

Issued For Review

Inter Discipline Check

PURCHASE

Petrochina nternational Jabung Ltd

West Betara PPF & GRF
Fuel Gas Superheater
CONTINUOUS
INTERMITTENT
MODEL
INFORMATION TO BE COMPLETED :

BCD5-195-43-DS-4-E-301 A/B-00

SHEET NO:
BY

CHK'D

WIK
WIK

27-Jun-16
24-Jun-16
UNIT

SERIAL NO
:
NO. REQUIRED:
STAND BY

HBO
HBO

PROCESS DATA FOR NORMAL OPERATING CONDITION

11
12

Gas Outlet From Production Separator

Heat Duty

14

Fouling Resistance

0.319
93.7
0.001

MMBtu/hr
kW
ft2hroF/Btu

16

Fluid Properties
Density
Mass Heat Capacity
Viscosity
Thermal Conductivity
Molecular Weight
Dew Point Temperature

0.466
0.493
0.012
0.019
25.2
127

lb/ ft3
Btu/lbm.oF
cP
Btu/h.ft.oF

10
13
15
17
18
19
20
21
22
23

CONDITION
Gas Flowrate

24
25
26
27

Operating Condition
Temperature
Pressure

28
29
30
31

BY PURCHASER

BY MANUFACTURER

Inlet
8866
3.194

Outlet
8866
3.194

80
95

157
95

lb/hr
MMSCFD
F
psig

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

NOTES/REMARKS :

58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

YK
YK

PCI

2 (Two)

7
8

6
APP'D BY

5
OF
APP'D BY

MANUFACTURER:
NOTE
:

REFERENCE DRAWING NO.

DATE

AS BUILT

REV.

Vendor To be Advice
Vendor shall furnish internal data sheet with sketches showing all internal components
Material specification to be confirmed by vendor and shall be suitable for service and design life of 22 years
All non pressure carbon steel material shall be also Killed or semi killed
The welds of the opening (e.g nozzle necks) or its reinforcement pads shall not be located within 50 mm of the adjacent pressure retaining welds.
Control system, trip, and alarm system shall be included in the package
Superheater shall be designed and manufactured in accordance with the specification No. BCD3-000-43-SPC-4-104-00
Saddle height and location to be confirmed during detail engineering
Impact test requirement shall be in accordance to ASME code at MDMT = -18 oF
Type of Fluid = Flammable
Bolts/Nuts shall be fluorocarbon coated
Superheater will also be connected on emergency bus.
Superheater shall be able to handle normal operating condition, For Fuel Gas Composition refer to page 6.
Gas Inlet temperature correspond to minimum sales gas temperature of 72 oF
Hydrocarbon dew point is higer than water dew point
Superheater shall have 10% extra margin on the specified process heat duty

BY PURCH OR MFR