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Fundus Camera
Service Instructions
Service
SM-30-4044-A1-en
Service
Service
Service
Issue:
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22.09.2003
-
page
of 41
MS - TS 1
Contents
Seite
Contents............................................................................................................................... 2
Update information.............................................................................................................. 5
General information............................................................................................................. 6
Cleaning Care and Servicing of the unit......................................................................... 6
Tools and test devices ........................................................................................................ 6
VISUCAM lite - Unit................................................................................................................ 7
System overview .............................................................................................................. 7
Design............................................................................................................................... 7
VISUCAM lite connector panel ......................................................................................... 7
Overview of functions ..................................................................................................... 8
Help for troubleshooting ................................................................................................. 8
Help for troubleshooting ................................................................................................. 9
Questions about mechanical problems ........................................................................... 9
Questions about electrical or system problems............................................................... 9
VISUCAM lite - Component Service............................................................................... 10
Replacing the blinking diode of the fixation light............................................................ 10
Opening and closing the camera head ......................................................................... 10
Replacing the halogen bulb .......................................................................................... 10
Separating the camera head from the instrument base................................................. 11
Replacing the VISUCAM lite control cable...................................................................... 11
Replacing the complete lamp housing .......................................................................... 12
Replacing Lamp Control PCB VISUCAM lite .................................................................. 12
Overview connectors lamp control PCB .................................................................... 12
Replacing the fan cooling the lamp housing.................................................................. 13
Replacing the temperature sensor ................................................................................ 13
Replacing Shutter ......................................................................................................... 13
Replacing the light guide .............................................................................................. 14
Exciter filter assembly................................................................................................... 14
Installing / removing the Exciter filter assembly ......................................................... 14
Replacing the stepper motor of the exciter filter assembly......................................... 15
Replacing the opto-coupler of the exciter filter assembly........................................... 15
Replacing the filters of the exciter filter assembly...................................................... 15
Checking the exciter filter drive ................................................................................. 15
Barrier filter assembly ................................................................................................... 16
Installing / removing the barrier filter assembly.......................................................... 16
Replacing the stepper motor of the barrier filter assembly......................................... 16
Replacing the opto-coupler of the barrier filter assembly ........................................... 16
Replacing the filters of the barrier filter assembly ...................................................... 16
Checking the barrier filter drive.................................................................................. 17
Finder camera .............................................................................................................. 17
Replacing the finder camera ..................................................................................... 17
Positioning the finder camera.................................................................................... 17
Adjusting the focus of the finder camera ................................................................... 17
Checking and adjusting the image position of the finder camera ............................... 18
Camera module ............................................................................................................ 19
Service Instructions VISUCAM lite
SM-30-4044-A1-en
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Checking of LED white, LED IR, fan, shutter camera supply ..................................... 35
Checking the joystick switch for right/left recognition and the opto-couplers.............. 35
Checking brightness adjustment using the service program...................................... 35
Checking the flash function ....................................................................................... 35
Measuring the operating voltages................................................................................. 36
Voltages present at Interface GIF PCB ..................................................................... 36
Voltages present at the VISUCAM lite lamp Control PCB ........................................... 36
Voltages present at the VISUCAM lite control PCB..................................................... 37
Voltages and LEDs on the camera control PCB ........................................................ 37
Software VISUCAM lite .................................................................................................. 38
Folder Database....................................................................................................... 38
Folder Images .......................................................................................................... 38
Folder Sequences .................................................................................................... 38
Folder TNIs.............................................................................................................. 38
VISUCAM Save and Update folder........................................................................... 39
VISUCAM Installs folder........................................................................................... 39
VISUCAM HP Driver folder....................................................................................... 39
System check ................................................................................................................. 40
Mechanical check ......................................................................................................... 40
Electrical function check ............................................................................................... 40
Adjustment Circle .......................................................................................................... 41
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Update information
Issue
Comments
22.09.2003
Issue 1
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General information
Use the User Manual, SAP No.: 1165-216, as additional literature on the VISUCAM lite fundus
camera. You must be familiar with the contents of the user manual to be able to work with the
service instructions.
The service manual mainly covers the defined spare parts and the description of how the most
important components are replaced.
The replacement modules have been chosen in such a way that replacing them should be
possible without a special training. If in-depth work on the unit is necessary, you should attend
the appropriate service training.
The VISUCAM lite fundus camera does not have to be installed by service staff. For this reason,
no Service Report is necessary.
No fastening components are allocated to and supplied with the spare parts. For this reason,
the fastening components provided in the unit must be re-used when modules are replaced.
Caution:
After the unit has been opened, hazardous voltages are accessible. Take the
necessary precautions against the coming into contact with hazardous voltages and
comply with the applicable work instructions.
English description
Service kit VISUCAMlite
1.
2.
3.
4.
5.
1240-531 Justierfarbtafel
6.
7.
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System overview
1
2
3
4
5
6
7
Design
The base, mechanical stage, instrument head and headrest form one functional unit.
The connector panel on the base provides the following connections:
1 The VISUCAM lite is switched on/off using power switch (1).
2 The power cord is connected to power inlet (2).
3 The display is connected to VGA connector (3). (The display has its own power supply
and is not switched on/off using the power switch.)
4 2 USB Ports (4) are available for USB devices (Printer).
5 The camera head is connected to DEVICE connector (5).
6 The Mouse is connected to PS2 Mouse connector (6.
7 The Keyboard is connected to PS2 Keyboard connector (7).
8 Label for connector layout
9 A printer can be connected to LPT1 parallel port (9).
10 COM1 serial port (10) is provided for the connection of serial units.
11 NET network connector (11) for integration of the VISUCAM lite in a network.
12 Warning label
VISUCAM lite connector panel
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Overview of functions
Camera head
Instrument base
+5V
X3
X7
Brightness
X4
X20
Release
X8
X50 Programming
M Stepper
Exciter filter drive
Opto-coupler
X5
HalogenTemperaturbulb
sensor
Fan
+
M Stepper
Barrier filter drive
Opto-coupler
Illumination white
Control of
VISUCAM lite
Shutter
Illumination IR
+12V
X19
X42
X45
X47
X46
X9
X11
X43
M Stepper
Camera change
Opto-coupler
Camera module
Signals
Lamp control
X6
+12V La
X41
+5V1
+12V
+5V
+12V
Line
Insul.
Transf.
Finder camera
IR
X12
115/230V
AC
115VA
X141
X16
Control B/W
X18
X17
+12V B/W
Signals
+12V
+12V
Cameras
X1
X2
X12
X14
X102
X112
X114
X101
MUX
+12V Col.
St9
Camera
St66 Control
St11
PCB
St8
Signal
Y/C
X131
1/2Color Cam.
St4
Signal
B/W
X132
Line
Line
S1
Power
inlet
100...240V
AC
Printer
Headrest
DISPLAY
Fixation
Keyboard
Mause
Instr.
Table
115/230V,
AC
Connector
panel
DEVICE
X7
+5V, +12V
Power
supply
X5
X6
GIF
Instument
Interface
X4
VGA
VGA
X6
X1
X21
X22
Computer PCB
X17
X19
Primary IDE
+5V
Fan
CD-ROM and
CD -writer
Position sensor
left - right
Hard disk
lite
VISUCAM
Computer Base
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Can the VISUCAM lite fundus camera be easily moved and locked on the base within the
entire working range?
Does the computer start up after the power switch has been switched on?
Does the illumination of the finder camera function properly for white light and IR light?
Does the finder camera function properly and is the image provided by it displayed on the
monitor?
Does the B/W camera sensor function properly and can images be captured?
Does the color camera sensor function properly and can images be captured for 45/35?
Have the screen values (1024x768, 24bit, true color) been adjusted?
Does external archiving function (optional network or USB Flash Drive) properly?
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1 Blink diode
2 Socket of Blink diode
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Securing ring
Control PCB
VISUCAM lite
Control cable
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Guide slot
inside cover
Light guide
Securing screw
Light guide, top
X42
X47
Halogen lamp
Shutter
X43
X41
+12V lamp supply
X141 from DEVICE X1
control cable
Cable to
control PCB VISUCAM lite
X11
Temperature sensor
X46
fan
X45
Halogen lamp
X42
X47
Shutter
Temperatur sensor
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Replacing Shutter
VISUCAM lite vom Netz trennen.
Disconnect VISUCAM lite from line power.
Open the camera head (open left half only)
(see: Opening and closing the camera head).
Disconnect the cable of shutter from X47 on the lamp
control PCB.
Screw off the defective shutter. Shutter wing is still on
place.
Mount the new shutter and connect it to X47 on the lamp
control PCB.
Close the camera head
(see: Opening and closing the camera head).
Switch on VISUCAM lite and check its functions.
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Shutter
X47
Page13 of 41
Securing screw
Clamp
Hole
Clamp screw
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Stepper
Opto-coupler
Green filter
IR filter
Fluo filter
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Opto-coupler
Safety clamp
Red filter
Mounting hole
Fluo filter
Lense
IR-Cutfilter
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Focus ring
IR LED
White LED
The finder camera's field of view is visible on the bottom left of the
screen.
Attach a piece of paper displaying centering circles to the headrest.
Adjust brightness as required for observation. Center and focus the
illuminated ring on the centering circles. You can see then structures
of fiber optic.
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d
a (x)
c
Illuminated ring
b > image
a > image
d > image
c > image
b < image
a < image
d < image
c < image
The rings should be centered on the field of view. The shadow (visible at the top of the picture)
should not be larger.
If you detect any deviations, the position of the rings can be adjusted in the x and y directions.
The height and width of the image can be adjusted as required.
Open the Windows Explorer (see: Opening the Windows Explorer).
Click the VISUCAM lite software window to bring it to the front of the screen.
Using the ALT + F4 key combination, close the VISUCAM lite program.
Save VECtrl.ini.
Start VISUCAM lite
program by clicking the
main.exe file inside the
VISUCAM directory.
Check the position of the finder camera picture.
If it is necessary, repeat the procedure again.
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Camera module
Replacing the cameras
Open the camera head (see: Opening
and closing the camera head)
Remove the cable connections.
Screw out 3 fastening screws and
remove the camera module.
Insert the new module and align it with
the right-hand edge of the housing.
Make electrical connections.
Align the module using the right-hand
housing edge in such a way that the
vertical position of the image on the
monitor is correct.
B/W camera
color camera
Housing edge
Opto-coupler
cameras
Stepper
Housing edge
St5
St66
St9
St8
St11
St7
St4
Opto coupler
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Start the service software (see "Opening the Test Tools program").
Select the step motors tab.
Select the shift camera tab.
Click the set home position button
The basic position is set (position of B/W camera sensor).
Click on the 0 button (pos. and power)
B/W camera sensor is switched on.
Check the image position on the monitor. The 4 black corners should have the same size.
To correct the image position, press the +/- steps buttons until the corners are the same
size (+1 step, image moves to ; - 1 step, image moves to ).
Press the use values button.
Save the new position in the EPROM of the VISUCAM lite control system.
Click on the 1 button (pos. and power)
Color camera sensor is switched on. (If the color camera sensor is not switched on, +1 step
button and 1 step button should be clicked to switch the color camera sensor to on).
Check the image position on the monitor. The 4 black corners should have the same size.
To correct the image position, press the +/- steps buttons until the corners are the same
size (+1 step, image moves to ; - 1 step, image moves to ).
Press the use values button.
Save the new position in the EPROM of the VISUCAM lite control system.
Check the positions of the color cameras in the image capturing mode of the normal
program.
Replacing the stepper motor of the camera module
Open the camera head (see: Opening and closing the camera head).
Disconnect the stepper motor cable X9 from the control PCB and remove the cable mounts.
Screw out 2 fastening screws and remove the stepper motor.
Manually move the carriage of the cameras to the basic position (flag in the opto-coupler).
Replace the stepper motor by a new component.
Slide the pilot pin of the motor spindle through the mounting hole.
Firmly secure the stepper motor with 2 fastening screws.
Secure the motor spindle with nuts.
Re-route and connect the cables for the stepper motor at X9 control PCB.
Close the camera head (see: Opening and closing the camera head).
Switch on VISUCAM lite and check the function of the stepper motor.
Check and, if necessary, adjust the horizontal image positions of both camera sensors (see
Adjusting the horizontal image positions of the cameras).
Replacing the opto-coupler of the camera module
Disconnect the opto-coupler cable X6 from the control PCB and remove the cable mounts.
Screw out 2 fastening screws and remove the opto-coupler.
Replace the opto-coupler by a new component.
Re-route and connect the cable for the opto-coupler to X6 control PCB.
Close the camera head (see: Opening and closing the camera head).
Switch on VISUCAM lite and check its functions.
Check and, if necessary, adjust the horizontal image positions of color cameras1 and 2 (see
Adjusting the horizontal image positions of the color cameras).
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X21
X19
Camera
sensor
Barrier filter
stepper motor
X7
Barrier filter
sensor
Camera
stepper motor
Exciter filter
stepper motor
Exciter filter
sensor
Illumination
IR and white
Control Camera
Instrument-base pot
X14 (X114)
X8
X9
X3
X4
X5
X11
X6
X50
X12
(X112)
X1 (X101)
X10
X20
X2 (X102)
DEVICE
(X1 interface)
control cable
Lamp-control X43
Programming
X18
X17
X16
+12V,
B/W camera sensor
camera pcb St 66
Control
B/W camera sensor
camera pcb St 9
+12V,
Color camera sensor
camera pcb St 11
X132 signal
B/W camera sensor
camera pcb St 4
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Caution: Take care not to tear off the fixation lamp cable. (see also replacing the headrest!).
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Clamping mount
Cable of
fixation lamp
X7
fixation lamp
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GIF instrument interface
PS2 Interface
Mouse, Keyboardr
+5V, +12V
power supply
12VDC fan
Line module
Hard disk
Connection
field
CD-ROM / drive, writer
+5V
ground
+12V
Power input
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Hard disk
CD-ROM / burner
X19
X10
X17
Power
supply
X9
X6
VGA Display
Con. panel
User interface
X21
User interface
X22
X5
Camera head
X21
X7
X22
X9 Motherboard
X2
X4
Sensor
left/right movement
Fan base
X6
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X3
X5
Power
supply
Page25 of 41
capture mode.
Switch on VISUCAM lite.
Click File in the program bar.
Mouse
3 menus are available for defining the settings for the mouse.
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Keyboard
2 menus are available for defining the settings for the keyboard.
In the Speed menu, you can change the mode of operation.
In the Language menu, you can adapt the regional settings to the keyboard used.
Printer
Via this selection, you can
access the printer menu. Here,
a printer can be selected as a
Default Printer. You can also
install new printers here.
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Network
In the Network menu, you can adjust the settings for the network connection.
The Configuration window shows the protocols used.
In the Identification window, you can enter the computer name assigned by the network
administrator (e. g. ZO01Q73J) and the workgroup or domain used (e. g. DEOKO). You can
also enter a name for the unit connected (e.g. VISUCAM lite) in the Computer Description box.
If a special IP address must be used, open the TCP/IP protocol and select Properties. You can
specify an IP address in he IP Address box.
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opens.
Mark Logon to Windows NT
domain.
Type in domain name (in
this case zeiss).
Select Network logon
options.
Finish with OK.
Note:
If the program asks for new
drivers you can find drivers in
windows directory
c:\WIN98SE\WinInst.
Everery times reboot is
necessary
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Date / Time
In the Date/Time Properties menu you can
change the time currently set.
Regional settings
In the Regional Settings menu, you can set the
language zones.
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capture mode.
Click the ? in the program bar.
If it is not possible to read any data from a CD-RW, you have to install the
UDF- Reader program on your computer to read files from CD-RW.
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About window
The About window contains the actual information
about the installed software version, Drivers and the
inserted serial number.
Click Info
Click Service
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Data window
shows setup or data of
factory settings
Page32 of 41
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Sensor field
This field shows the camera positions currently stored.
HP-Pos0
B/W camera sensor position in steps (steps between light barrier and B/W camera
sensor)
P0-P1
color camera sensor position in steps (steps between B/W camera sensor and
color camera sensor).
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+12V
+12V
0V
0V
+5V
+5V
+5V
+5V
0V
0V
0V
+12V
+12V
0V
0V
0V
+5V
+5V
C13
X21
U1
X22
1
+5V
2
0V
3
4
P22 +12V
1
+5V
2
0V
3
4
P23 +12V
C2
D2
R2
X1
D3
R3
C4
R18
L5
R1
X4
44
R13
X3
C3
R12
R11
C6
C8
C7
C5
R5*
R8
R10
R14
R4
C9
X7 C14
X6
X2
C11
C12
R7
C10
X8*
R17
X5
1
X7 Fixation lamp
R6
2
0V
L6
1
+5V
+5V logic
0V
0V
+12V lamp
+12V cameras
X6 Fan
X5 Voltage supply
camera head
2
+7V
1
0V
0V 0V 0V +12V +12V
+5V1
X41
X43
1
Signals
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1
OUT
2A
2
OUT
2B
2
OUT
3
GND
4
+5V1
5
Not
used
Lamp control
Light barriers
X4
X5
X6
X7
X8
X9
1
GND
1
+5V
+R
3
OUT
1A
2
GND
3
IN
4
GND
5
+5V
1
+5V1
X11
2
Lamp
out
3
GND
4
OUT
1B
4
GND
5
GND
6
GND
7
Fan
out
1
2
3
4
AUDIO VIDEO VIDEO GND
GND
IN
8
GND
5
+12V
9
Temp
in
10
GND
6
7
8
9
+12V LED_IR +12V LED_WT
ON/OFF
ON/OFF
Measuring
Points
+12V
+5V1
+5V
GND
- in+
Lamp control
Exciter
Base-Switch
Cameras
GND
+5V
Finder
Camera
VISUCAMlite
User interface
control cable
(bevor Oct.03)
+
+12V
+-
++12 V Control
B/W camera
sensor
GIF
+12V
Color
Camera
sensor
2
3
4
GND VIDEO VIDEO
IN
GND
7
8
+12V LEDS
ON/OFF
X16
1
2
3
4
5
Gamma DGND FieldFr DGND Gain
6
AGND
+12V
+ -
+12V
+ -
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The folder Images contains all images (black and white and color) in BMP format.
Folder Sequences
The folder TNI`s contains all the thumbnails of all stored images in JPG normat.
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In the Save folder the files Main.ini and visucam.mdb are saved as the last correct files during
start up. The copies of this files are stored every times if the system is starting up.
In the Update folder there are temporarily data during software update. Normally empty!
VISUCAM Installs folder
A lot of different drivers are placed in this installs folder.
In the Hawlett-Packard/HPZ/Glue folder, the install driver of the HP Deskjet 940c are placed.
See also printer installation.
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System check
Mechanical check
Check that the camera head can be swiveled all the way from the left to the right. ............
Check that VISUCAM lite fundus camera be easily moved and securely locked on the base
within the entire working range...........................................................................................
Check that the ophthalmoscope lens is clean ....................................................................
Check that the connectors are firmly seated. .....................................................................
Check that the built-in filters and optics are clean. .............................................................
Check all cables for any damage or traces of wear ............................................................
Check that all labels and lettering are legible and complete. ..............................................
Check the glide plate for any traces of wear.......................................................................
Electrical function check
Check that all electrical connections have been made and securely mounted. ..................
After switching on VISUCAM lite, check the booting process of the computer. ...................
Listen for any unusual noise made by the fan and the hard disk. .......................................
Check whether the operating software is starting properly .................................................
Check whether the exciter filter drive is initialized .............................................................
Check whether the barrier filter drive is initialized...............................................................
Check the brightness control of the halogen lamp and its remaining service life. ...............
Check the illumination for the finder camera. .....................................................................
Check the proper functioning of the finder camera and the image produced by it on the
monitor...............................................................................................................................
Check that the B/W camera sensor and color camera sensor can be selected .................
Check that the focusing system is functioning properly and moving easily . .......................
Check whether images can be captured using the B/W camera sensor and whether the
images can be saved ........................................................................................................
Check whether images can be captured using the color camera sensor and whether the
images can be saved . .......................................................................................................
Check whether archiving on an external unit is possible
(Option: network, USB Flash Drive, CD writer)...................................................................
Check if a print out of images with the connected printer is possible (optional) ..................
Check the screen settings (contrast, brightness, resolution) .............................................
Check the screen resolution setting 1024 x 768, 24bit, True Color ....................................
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Adjustment Circle
This Circle can be used for finder camera adjustment.
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