Elcometer 1001 Corrosion Under Insulation Gauge

Pipeline failure through corrosion under insulation causes

supply shortfalls, economic loss and environmental pollution.
Early detection of the presence of moisture significantly
reduces the risk of corrosion developing underneath pipeline
insulation.
The Elcometer 1001 detects and identifies the location of any fluid leak on thermally insulated pipes,
24 hours a day, 365 days a year, preventing corrosion and reducing unplanned repair and
maintenance costs.

User Friendly
Ideal for use in the oil, gas, chemical, water and power generation industries, on or off-shore
Easy to fit in new or existing installations
Straightforward replacement - a new module can be screwed on to the original funnel
assembly
Maintenance free for 5 years with simple testing on site at any time
Accurate
Identifies approximate location of fluid leak, preventing unnecessary removal of good
insulation
Detachable sample vial can be sent for further testing or chemical analysis of contents
Reliable
Can be located where flammable gases and vapour groups IIA, AAB and AAC may be present
5 year warranty from date of purchase
Tough
Heavy duty, impact resistant, dust and waterproof design equivalent to IP66
Works in extreme ambient temperatures -40C to +80C (-40F to +176F) and on pipe work
at +180C (+356F)
Efficient
Fast installation by one operator with minimal tools required
Battery life of 5 years
Each module has unique serial number for traceability
Powerful
Extends the life of pipe insulation
Can reduce pipe replacement due to Corrosion under Insulation
Fail safe high visibility fluorescent float as a visual indicator
Powerful high intensity flashing LED alarm guaranteed to flash for a minimum of 7 days after
actuation

Pipeline failure through corrosion under

Fitted to the underside of pipelines the

When fluid is detected a high intensity LED

insulation causes supply shortfalls,

economic loss and environmental pollution.

Elcometer 1001 collects fluid as it flows to

the lowest point.

and highly visible fluorescent float provide

a visual indication of the presence of liquid.

Fluid, by its very nature, will flow to its lowest point and collect where it is able. The Elcometer 1001*
simply allows the fluid to collect in the detection and indication device raising the fluorescent float and
activating the high intensity LED, immediately alerting operatives to the potential for Corrosion Under
Insulation, and to the Health and Safety issues surrounding leaking pipes.
Moisture ingress will travel (wicking effect) through the insulation, and enter the collection funnel of
the Elcometer 1001.
With the potential to reduce inspection, repair and maintenance costs, each self-contained Elcometer
1001 device will constantly and independently monitor, indicate and alert for the presence of fluids,
remaining active for 24 hours a day, 365 days per year for up to five years (LED Battery).
Detecting Leaks
Some process products and pure hydrocarbon will not activate the high intensity LED, however they
will raise the highly visible fluorescent float, pinpointing where the product release under the insulation
has occurred. The collection vial of the Elcometer 1001's device can be unscrewed and the contents
taken away for detailed analysis. A replacement vial can be attached to the Elcometer 1001 whilst the
escaped fluid is examined and remedial actions reviewed.
* GB2389417, International patents pending

Location and Frequency of Corrosion Under Insulation Gauge

To ensure the Elcometer 1001 Corrosion Under Insulation Gauges can effectively detect leaks under
insulation, it is recommended that on site assessment be carried out by suitably qualified risk-based
inspection (RBI) Engineers.
Low Risk Applications

For low risk applications where there is minimal threat to business interruption, human health or
environmental damage from a leak caused by corrosion, the minimum requirement is to install devices
every 5-10 metres and wherever any of the following are installed:
Elbow
T joint
Horizontal pipe work low point
Bottom of vertical pipe work
Other insulated extrusions on pipe work
Vessels
Drain-holes
Drain-plugs
Drain-tubes
Medium Risk Applications
For medium risk applications where there is environmental risk and possible business interruption, it is
recommended that the Elcometer 1001 is positioned every 2-5 metres and every junction/low point.
High Risk Applications
For high risk applications posing a threat to human health it is recommended that the Elcometer 1001
is positioned every 1 metre along all pipe work as well as all junctions/low points.

By installing an Elcometer 1001 at regular intervals, as one device is activated and another adjacent
unit is empty, the point of the leakage can be determined. Should an adjacent device also become
activated, the direction of the flow can be determined.

In Use
Regular checks: Each Elcometer 1001 CUI device should be checked at regular intervals to see if either
the LED is flashing or the float is visible. In either case, the cause is either moisture or fluid under the
insulation.
Once triggered the unit will flash for 7 days before the battery is exhausted. In the case of an alarm
condition the source of the leak should be ascertained and corrective action taken.
On re-instating the insulation, the Elcometer 1001 MUST be replaced.
Service Life: The Elcometer 1001 has a service life of 5 years after which it must be replaced, if the
installation is sound, a new module can be screwed into the original funnel assembly.
Installing Corrosion Under Insulation Gauge
The Elcometer 1001 is designed to function correctly when fitted at the 6-oclock position at every joint
of the thermal insulation on an insulated pipe, on the bottom of bends and on vessels and tanks - only
where visible for inspection.
New Installations

1.

Installing the Elcometer 1001 can be achieved by fitting each unit tight up to the last section of
the thermal insulation prior to fitting the next section. Thread a fixing strap through the flexible fixing
strap and loosely fix it around the pipe. Slide the funnel assembly up to the edge of the insulation.
The funnel must hang vertically with the threaded end facing down.
Cut the thermal insulation away around the funnel to ensure a snug fit. Tighten the fixing strap
and slide up the next piece of insulation.
Adjust the height to ensure the threaded section of the o ring seal is below and clear of the
outer cladding.
Make sure that the point at which the funnel exits the outer cladding is fully sealed with silicon
adhesive sealant after all protective layers and treatments have been applied to the thermal
insulation.
Holding the collection funnel in place using a spanner, each funnel has a spanner Seating to
assist the Tightening process, ensure the O ring seal is engaged when screwing the housing to the
exposed collection funnel screw thread.

2.
3.
4.

5.

Existing Installations

1.

2.

3.
4.
5.

Using a standard drill with a 30mm diameter drill bit, drill the outer cladding on the underside
of the insulation at the 6 oclock position and core the insulation media to expose the pipe surface,
taking care not to damage the pipe surface. Leaving the protection cap in place, take the black
collection funnel and adjustable shaft and extend the shaft to its maximum height.
Insert the collection funnel until resistance is felt. The shaft has now touched the pipe surface.
Continue to push the collection funnel until the funnel moves no further (this adjusts the funnel to
the correct height to the thickness of the insulation).
Using a standard (in-use) sealant or mastic, apply to the joint of the funnel onto the outer
cladding, ensuring there are no gaps or holes, smooth over and allow to cure.
When the sealant/mastic has set, apply a strip of quality metal sealant tape for added
waterproofing and additional support.
Remove the protective cap. Gently screw on the housing by hand, holding the collection funnel
in place using a spanner, ensure the O ring seal is engaged when screwing the housing to the
exposed collection funnel screw thread.