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Product Catalog

Scroll Water-Cooled Liquid Chillers


and Compressor Chillers
20 to 70Tons

May 2014

CGWQ-PRC001A-EN

Introduction
Trane R-410A Scroll Liquid Chiller
Reliability
Trane is a leader in chiller design and reliability.The Cold Generator line of scroll chillers
continues that tradition.

Efficiency
CGWQ scroll chillers meet and exceed ASHRAE Standard 90.1-2010 full and part load efficiencies.

Control
Unit controller provides complete chiller control and standard interface to BACnet IP and
Modbus BMS systems. LonTalk, Johnson N2, or BACnet MS/TP interface optional. Door
mounted display and local PC Ethernet connection provides easy access to set points and
diagnostic displays. Lead/Lag control of compressor sets is standard.

Availability
Fast ship cycles on select models and voltages.

Installation
Compact unit design, factory wiring, easy lifting provisions, and start-up control logic mean quick
and easy setup. Chillers fit through standard single-width doorways.

Operation
Smart safety features and over 60 diagnostic displays mean easy and virtually trouble-free
operation.

Copyright
This document and the information in it are the property ofTrane, and may not be used or
reproduced in whole or in part without written permission.Trane reserves the right to revise this
publication at any time, and to make changes to its content without obligation to notify any person
of such revision or change.

Trademarks
All trademarks referenced in this document are the trademarks of their respective owners.

Revision History
CGWQ-PRC001A-EN (12 May 2014) Initial Release.
2014Trane All rights reserved

CGWQ-PRC001A-EN

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Application Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model Number Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Weight Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

CGWQ-PRC001A-EN

Features and Benefits


Trane offers state-of-the-art water cooled and remote Condenser scroll liquid chillers for a wide
range of comfort and process-cooling applications.These chillers are complete, factory-assembled
chillers that offer ease of installation with microprocessor controllers providing maximum
operating efficiency.These compact chillers install easily and quickly into most building layouts,
making them ideal choices for retrofit or new building designs.

Trane Liquid Chillers


Water-cooled chillers are complete, factory-assembled liquid chillers for comfort or processcooling applications.They have multiple scroll compressors.
Available in 7 sizes ranging from 20 to 70 nominal tons.
Compressor chiller version (CCAQ 20 to 70 tons) available for use with remote condensers.
Factory assembled and charged, complete with all refrigerant piping and electrical wiring.
CGWQ models are charged with refrigerant, CCAQ models with dry nitrogen.
Units ship ready to install, need only electrical and water connections.
All components mounted in a rugged, open frame for easy access.
Dual refrigerant circuits with dual shell-and-tube condensers on CGWQ 40 to 70 ton models.
CGWQ 20 to 30 models are single circuit.
Robust cleanable shell-and-tube condensers uniquely suited for open loop cooling tower
applications.
The powerful unit controller offers complete chiller control and provides a wealth of
information and diagnostics.
All units meet ASHRAE 90.1-2010 efficiency guidelines.

Fast Deliveries
When your project has a critical deadline,Trane can help. A wide range of major components are
readily available so that your model can be shipped fast.

Installation
Single point power connection for simplified, fast field-wiring.
The powerful unit controller provides complete chiller controls and interface to a variety of
platforms, including BACnet IP and Modbus as standard. LonTalk, Johnson N2 and
BACnet MS/TP require an optional interface.
Units are pre-charged with oil and refrigerant (CGWQ) from the factory which speeds
installation. CCAQ units have the proper standard oil charge and a charge of dry nitrogen.
Units are designed to fit thru standard doorways.
Factory testing ensures first-time smooth operation on start-up, and reduces follow up
costs.

Service
Trane 20 thru 70 ton scroll chillers are designed with service personnel in mind. Unit design allows
replacement of all major components without complete unit teardown. All CGWQ units have
mechanically cleanable shell-and-tube condensers.The unit controller provides diagnostic
capability and remote factory diagnostics to aid local and factory service personnel in analyzing
problems. Unanticipated down time is minimized.

CGWQ-PRC001A-EN

Features and Benefits

Single Source Responsibility


Trane is a single source provider, allowing the customer to obtain all building comfort systems
through one source.

Added Value Expertise


Trane has more than 100 years of experience engineered into their products.That means a quality
product that works right the first time!

Leading in Efficiency and Reliability


with State-Of-The-Art Scroll Compressor Technology
ASHRAE Standard 90.1 - 2010
AllTrane chillers meet and exceed the efficiency levels mandated by ASHRAE Standard 90.1.This
standard requires higher efficiencies than past technologies can deliver. In fact, energy efficiency
is so paramount; the US Federal Government has adopted Standard 90.1. Federal Executive Order
mandates energy consuming devices procured must be in the top 25% of their class. In the case
of chillers, ASHRAE 90.1 is the product standard for measurement.

Potential Risk
Not only has ASHRAE 90.1 been adopted by the US Federal Government, its expected to be
adopted domestically, if not globally, in the future. Make sure that your chillers, as well as your
entire HVAC system, comply or you may be caught retrofitting your project with new equipment
and paying extra design dollars if the code changes during construction.

Efficiency
The energy efficiency ofTrane scroll chillers results in energy costs lower than most other
comparable chillers. Superior engineered efficiencies are obtained by combining advanced scroll
compressor energy efficient features with up to date heat exchanger technology and state-of-theart controls. Heres How:

Scroll compressors positive displacement design

Dual refrigerant circuits

Multiple compressors 40 through 70 ton models

Optimum system design

Reduced friction

No valves

Advanced heat transfer surfaces

Reliability
Trane Scroll Chillers with many new improvements feature highly efficient and reliable scroll
compressors. Heres How:

CGWQ-PRC001A-EN

Scroll compliance allows liquid and dirt to pass through without damaging compressor (liquid
slugging resistant).

Advanced microelectronics protect

compressor and motor from typical electrical fault conditions.

Years of laboratory testing have optimized compressor and chiller systems reliability.

Water-cooled scroll chillers are factory tested.

Application Consideration
Product Selection
Both CGWQ and CCAQ products are offered in 7 models each ranging in capacity from 20 to 70
nominal tons. See Table 3 and Table 4, p. 10 to select the model best suited for your application.
Since actual unit capacity can vary significantly from nominal capacity, it is important to base
your selection on the actual conditions. Selection of the correct model will require attention to the
minimum, as well as the full load capacity required. Selection of the proper equipment is an
important part of a successful installation. Equipment sized too large will cycle more frequently and
as a potential result lead to poor temperature and humidity control, shortened equipment life and
higher utility costs. Equipment sized too small will not be able to meet peak cooling demands.

Unit location
Units should be installed indoors or protected where exposure to rain or water splash is minimal.
A level foundation or flooring must be provided which will support at least 150 percent of the
operating weight of the unit. Service clearance must allow for removal of compressors. See
Dimensional Data, p. 18 for specific clearance requirements. All units must also allow for space
to service vessels.The unit foundation must be rigid to reduce vibration transmission to a
minimum. Use of optional vibration isolation pads is recommended for applications that are
sensitive to vibration and noise.

Condenser Water Limitations


CGWQ Water Cooled Chiller Units start and operate satisfactorily over a wide range of load
conditions. Reducing the condenser water temperature below 85F is an effective method of
lowering the power input required. Beyond certain limits, however, the effect of further reducing
condenser water temperature causes a reduction in the pressure drop across the expansion valve
to a point where system instability may occur.
In general, continuous machine operation with entering condenser water temperature below 75F
is not recommended. When the condenser water temperature is expected to drop below 75F, it is
recommended that some form of condenser water temperature control be used to ensure optimal
machine performance. Condenser water temperatures above 95F are not recommended except as
approved by factory engineering.
Heat Recovery using condenser water is available, with applications reviewed by factory
engineering. Generally, leaving water of 125F represents the maximum limit.

Evaporator Water Treatment


The use of untreated or improperly treated water in chillers may result in scaling, erosion,
corrosion, and algae or slime buildup.This will adversely affect heat transfer between the water and
system components. Proper water treatment must be determined locally and depends on the type
of system and local water characteristics.
Neither salt nor brackish water is recommend for use inTrane chillers. Use of either will lead to a
shortened life.Trane encourages the employment of a qualified water treatment specialist, familiar
with local water conditions, to assist in the establishment of a proper water treatment program.
Foreign matter in the chilled water system can also increase pressure drop and, consequently,
reduce water flow. For this reason it is important to thoroughly flush all water piping to the unit
before making the final piping connections to the unit.
The capacities give in the Performance Data section of this catalog are based on water with a
fouling factor of 0.0001Ffth/Btu (in accordance with AHRI 550/590). For capacities at other fouling
factors, see Performance Selection Software.

CGWQ-PRC001A-EN

Application Consideration

Condenser Water Treatment


Use of untreated or improperly treated condenser cooling water in any water cooled condensing
unit could result in tube fouling, scaling, erosion, corrosion, algae, or slime; and, as a result cause
reduced performance and increase the potential for unit failure. It is recommended that the services
of a qualified water treatment specialist be engaged to determine what condenser cooling water
treatment and/or bleed-rate, if any, is advisable.Trane assumes no responsibility for the results of
untreated or improperly treated water.

Water Pumps
Avoid specifying or using 3600 rpm condenser water and chilled water pumps. Such pumps may
operate with objectionable noise and vibration. In addition, a low frequency beat may occur due
to the slight difference in operating rpm between water pumps and the scroll compressors. Where
noise and vibration-free operation is important,Trane encourages the use of 1750 rpm pumps.

Remote Condenser
Remote condensers should be located as close as possible to the chiller to ensure minimum
pressure drops of discharge refrigerant. If non-Trane condensers are provided, a subcooling circuit
must be provided in order to achieve cataloged performances (16F [-8.9C] subcooling).

CGWQ-PRC001A-EN

Model Number Descriptions


Digit 1, 2, 3, 4 Unit Type
CGWQ=Water-Cooled Chiller
CCAQ= Compressor Chiller

Digit 5, 6, 7 Unit Nominal


Tonnage
020 =
026 =
030 =
040 =
052 =
060 =
070 =

20 NominalTons
26 NominalTons
30 NominalTons
40 NominalTons
52 NominalTons
60 NominalTons
70 NominalTons

Digit 8 Unit Voltage


A
B
F
G

=
=
=
=

208V/60/3
230V/60/3
460V/60/3
575V/60/3

Digit 9, 10 Design Sequence


A0 =

Factory Assigned

Digit 18 Neoprene Isolator


Pads
0
1

=
=

None
With

Digit 19 Flow Switch


0
1

=
=

None
With

Digit 20 Evaporator Fluid Type


0
2
3
4

=
=
=
=

Water
Ethylene Glycol
Propylene Glycol
Methanol

Digit 21 Condenser Fluid Type


0
2
3
9

=
=
=
=

Water
Ethylene Glycol
Propylene Glycol
Air-Cooled Condenser

Digit 22 Special Options

Digit 11 Agency Listing

0
1

N
E

Digit 23 Base Rail Forklifting

=
=

None
ETL/ETL-C Listed to meet U.S.
and Canadian Safety Standards

Digit 12 Water Regulating


Valve
0
1

=
=

0
1

=
=
=
=

None
With
None
With

None
With

Digit 13 Evaporator Temp


Range
0

Standard Cooling
42F60F [4.4C5.5C]
Standard Cooling/Ice Making
20F60F [-6.7C15.6C]

Digit 14 Power Connection


T
D

=
=

Terminal Block
Non-Fused Disconnect Switch

Digit 15 Sound Attenuator


0
3
9

=
=
=

No Sound Attenuation
Compressor Sound Blanket(s)
Factory Sound Enclosure
Cabinet(s)

Digit 16 Remote Interface


(Digital Comm)
0
2
4
5
6
8

=
=
=
=
=
=

None
LonTalk
BACnet Ms/TP
BACnet IP
MODBUS
Johnson N2

Digit 17 Power Monitor


0
1

=
=

None
With

CGWQ-PRC001A-EN

General Data
General data for CGWQ water-cooled chillers(a)

Table 1.
Unit Size

20

26

30

40

52

60

70

2,2

2,2

2,2

2,2

10/10,10/10

13/13,13/13

15/15,15/15

15/20,15/20

Compressor
Quantity
Tons(b)

10/10

13/13

15/15

100-50

100-50

100-50

Uncertified A Weighted Sound (dBA)

77

81

81

78

81

82

83

Uncertified A Weighted Sound


w/Sound Attenuation Cabinet (dBA)

70

73

73

70

72.5

74

TBD

Water Storage (gal)

1.8

2.4

2.8

3.9

5.0

5.6

7.7

Minimum Flow (gpm)

35

45

45

64

78

90

102

Maximum Flow (gpm)

71

85

104

138

168

197

236

Water Storage (each) (gal)

3.1

3.6

4.4

3.1

3.6

4.4

4.4

Minimum Flow (each) (gpm)

20

40

48

20

40

48

48

Maximum Flow (each) (gpm)

70

135

164

70

135

164

164

R-410A

R-410A

R-410A

R-410A

R-410A

R-410A

R-410A

Nominal

(tons)

Steps of Unloading (%)

100-75-50-25 100-75-50-25 100-75-50-25 100-71-43-21

Evaporator

Condenser (each)

General Unit
Refrigerant
Number of Independent Refrigerant Circuits

Refrigerant Charge per Circuit (approx.) (lb)

40

52

52

40,40

52,52

52,52

62,62

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

110/110

110/110,
110/110

110/110,
110/110

110/110,
110/110

110/148,
110/148

40

52

60

70

Oil Type
Oil Charge each Compressor (oz)

110/110

110/110

(a) Data containing information on two circuits formatted as follows: Circuit 1, Circuit 2
(b) Nominal compressor sizes based on 60 Hz.

Table 2.

General data for CCAQ compressor chillers(a)

Unit Size

20

26

30

Compressor
Quantity

2,2

2,2

2,2

2,2

Nominal Tons(b) (tons)

10/10

13/13

15/15

10/10,10/10

13/13,13/13

15/15,15/15

15/20,15/20

Steps of Unloading (%)

100-50

100-50

100-50

Uncertified A Weighted Sound (dBA)

77

81

81

78

81

82

83

Uncertified A Weighted Sound


w/Sound Attenuation Cabinet (dBA)

70

73

73

70

72.5

74

TBD

Water Storage (gal)

1.8

2.4

2.8

3.9

5.0

5.6

7.7

Minimum Flow (gpm)

35

45

45

64

78

90

102

Maximum Flow (gpm)

71

85

104

138

168

197

236

R-410A

R-410A

R-410A

R-410A

R-410A

R-410A

R-410A

100-75-50-25 100-75-50-25 100-75-50-25 100-71-43-21

Evaporator

General Unit
Refrigerant
Number of Independent Refrigerant Circuits
(approx.)(c)

6,6

6,6

7,7

8,8

Oil Type

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

3MAPOE

Oil Charge each Compressor (oz)

110/110

110/110

110/110

110/110,
110/110

110/110,
110/110

110/110,
110/110

110/148,
110/148

Refrigerant Charge per Circuit

(lb)

(a) Data containing information on two circuits formatted as follows: Circuit 1, Circuit 2
(b) Nominal compressor sizes based on 60 Hz.
(c) Charge amounts shown are only amounts in CCAQ. Additional amount to be calculated based upon piping size, length and component capacity.

CGWQ-PRC001A-EN

Performance Data
Table 3.

CGWQ full load performance data

Unit Size

Tons

kW Input

Full Load EER

IPLV EER

20

21.1

15.5

16.3

19.9

26

26.2

20.4

15.4

19.6

30

31.2

24.8

15.1

18.3

40

42.6

30.8

16.6

20.4

52

52.7

40.4

15.7

20.2

60

61.8

47.9

15.5

19.4

70

70.9

54.8

15.5

19.5

Notes:
1. Rated in accordance with AHRI Standard 550/590, based on TOPSS version 154: evaporator leaving temperature of 44F
and 2.4 gpm/ton, condenser entering temperature of 85F and 3 gpm/ton with condenser relief down to 65F at 50%
and 25% loads, evaporator fouling of 0.0001F.ft2.h/Btu and condenser fouling of 0.00025F.ft2.h/Btu
2. Consult Trane representative for additional performance information
3. EER - Energy Efficiency Ratio (Btu/w.h)

Table 4.

CCAQ full load performance table

Unit size

Tons

Compressor Input
kW

EER

Evap GPM

20

18.80

20.80

10.43

45.10

26

23.60

26.30

10.68

56.60

30

28.80

31.00

11.02

69.10

40

38.70

41.60

11.08

92.90

52

45.30

53.50

10.11

108.70

60

56.80

61.50

11.04

136.30

70

65.80

70.20

11.19

157.90

Notes:
1. Rated in accordance with AHRI Standard 550/590, based on TOPSS version 162: evaporator leaving temperature of 44oF
and 2.4 gpm/ton, saturated discharge temperature of 125oF and liquid temperature of 105oF, evaporator fouling of
0.0001oF-ft2-h/Btu
2. Consult Trane representative for additional performance information, including matched condenser ratings.
3. EER - Energy Efficiency Ratio (BTU/w-h)

10

CGWQ-PRC001A-EN

Controls
Human Interfaces
Trane Scroll Chillers offer the completely integrated controller with an easy-to-use operator
interface panel, LCD graphics display.The display provides a Window concept allowing the user
to navigate the Window in all directions.This advanced interface allows the user to access all
information concerning Relay Outputs, Analog Outputs, Sensor Inputs, Set Points, Alarms, Service
Tools, Chiller States, and Lockouts as well as graph all sensor data.

Hardware Protection
A six (6) layer microprocessor printed circuit board provides the highest level of machine reliability.
Each relay output has its own snubber on both the normally open contacts and the normally closed
contacts.The relay outputs are individually fused to farther protect the system from shorts.This
protection is rounded out through poly fuse protection on the sensor inputs.

System Protection
A complete safety lockout system protects the compressor operation to avoid compressor and
evaporator failures.The controller directly senses pressures, temperatures, ampere, motor faults,
etc. All control variables that govern the operation of the chiller, evaporator and condenser are
evaluated every second for exact control and protection.
Figure 1.
Operator Interface

Standalone Controls
Interface to standalone units is very simple; only a remote auto/stop for scheduling is required for
unit operation. Signals from a time clock or some other remote device can be wired to the external
auto/stop input.

Standard Features
External Auto/Stop A jobsite provided contact closure will turn the unit on and off.
ChilledWater Flow Interlock A jobsite provided contact closure from a flow proving device
(mandatory)
Emergency Stop (optional) A jobsite supplied contact opening wired to this input will turn
the unit off and require a manual reset of the unit microcomputer.This closure is typically
triggered by a jobsite supplied system such as a fire alarm.
Chilled Water Pump Control (optional) Unit controls can provide an output to control the
chilled water pump(s). One contact closure to the chiller is all that is required to initiate the
chilled water system.

CGWQ-PRC001A-EN

11

Controls

ChilledWater Reset Controller will accept analog input from BMS system for chilled water
reset (Optional).
Condenser ControlvUnit controls provide an output to control the condenser water pump
(CGWQ) or condenser fan(s) (CCAQ). In addition, the controller allows variable frequency
drive control of cooling tower fan motors, condenser fan motors or ambient control
dampers for pin point control of head pressure.

Simple Interface with Other Control Systems


Controls afford simple interface with other systems, such as time clocks, building automation
systems, and ice storage systems.This gives you the flexibility to meet job requirements without
the need to learn a complicated control system.This setup has the same standard features as a
stand-alone water chiller, with the possibility of having additional optional features.

Easy Interface to All Building Management Systems


Controlling the scroll chiller with building management systems is state-of-the-art, yet simple with
BACnet, Modbus, Johnson N2 or LonTalk Communications Interface for Chillers.The
controller supports all of the standard BMS communications systems.
BACnet is ASHRAEs standard BMS communications protocol which allows
communications between different manufacturers equipment. BACnet IP is standard,
BACnet MS/TP is optional.
Modbus is a popular communications protocol used by many manufactures to
communicate to different manufactures equipment.
Johnson N2 is a proprietary communication system developed for use on Johnson
Controls BMS systems.
LonTalk is a communications protocol developed by the Echelon Corporation.The LonMark
association develops control profiles using the LonTalk communication protocol.

Available Chiller Inputs


Chiller RUN/STOP
Entering LiquidTemperature
Leaving LiquidTemperature
Circuit Disable
Suction Circuit Pressure
Suction CircuitTemperature
Discharge Circuit Pressure
Circuit Amps (by comp)
Circuit Motor Fault
AmbientTemperature (optional)
Evaporator Flow Status

Available Chiller Outputs


Chilled Water Pump
Condenser Pump
Condenser Fan
Alarm
12

CGWQ-PRC001A-EN

Controls

Analog Outputs
Condenser Fans, Dampers, or WRV Position

Compressor Starts/Run-Times
Provides the number of starts and run times for each compressor.

Alarm Descriptor
Provides alarm messages based on predetermined criteria

Chiller Status
Indicates the running modes and states of the chiller, i.e. Loading, Unloading, Holding, High Disc
PSI Hold, Low Suction Hold, In Safety, In Alarm mode, etc

Chiller Hardwire Inputs Include:


Chiller RUN/STOP
Circuit Enable/Disable
External Chilled Water Reset Set point

Warning & Alarms


The unit provides a complete Warning / Lockout System. Please refer to the Chiller Manual for
complete details.

CGWQ-PRC001A-EN

13

Electrical
Table 5.

Electrical data CGWQ water cooled chillers & CCAQ compressor chillers
Unit Wiring Data

Unit
Size
20

26

30

40

52

60

70

Compressors

Minimum
Circuit
Ampacity

Maximum
Fuse Size

200-230/3/60

75

100

90

460/3/60

41

50

45

575/3/60

29

40

35

200-230/3/60

116

150

125

460/3/60

52

70

60

575/3/60

45

60

200-230/3/60

126

460/3/60
575/3/60

Recommended
Dual Element
Fuse Size

RLA
(ea)

LRA
(ea)

Control
KW

33

239

0.16

18

125

0.16

13

80

0.16

51

300

0.16

23

150

0.16

50

20

109

0.16

175

150

56

340

0.16

61

80

70

27

173

0.16

54

70

60

24

132

0.16

200-230/3/60

142

150

150

33

239

0.24

460/3/60

77

90

80

18

125

0.24

Rated Voltage

Qty

Refrig.
Circuits

Nom.
Tons

10/10

13/13

15/15

10/10,
10/10

575/3/60

55

60

60

13

80

0.24

200-230/3/60

218

250

225

51

300

0.24

460/3/60

99

110

100

575/3/60

85

100

90

13/13,
13/13

23

150

0.24

20

109

0.24

56

340

0.24

27

173

0.24

200-230/3/60

238

250

250

460/3/60

115

125

125

575/3/60

102

110

110

24

132

0.24

208-230/3/60

279

350

300

56/74

340/505

0.24

460/3/60

123

150

125

27/30

173/225

0.24

575/3/60

104

125

110

24/25

132/180

0.24

15/15,
15/15

15/20,
15/20

Notes:
1. Use copper conductors only.
2. Local codes may take precedence.
3. Voltage Utilization Range:
Rated Voltage
208-230/3/60
460/3/60
380/3/60
575/3/60

14

Utilization Range
187-253
414-506
342-418
518-632

CGWQ-PRC001A-EN

Electrical Connections
CGWQ
Field Wiring - CGWQ Scroll Water Chillers
Control Panel Representation

L1

L2

L3
PDB1
A-1
GND
A-2

Optional:
Disconnect
(Factory Installed)

10

10 11 12 13 14 15 16 17 18 19

11 12 13 14

15 16

17 18 19

20 21 22

23 24

TBA

DSW1

UNIT CONTROLLER

PANEL
GROUND

20 21 22 23 24

Optional: For CGWQ 20-30 ton,


Cooling Tower Pump Enable

Optional: For CGWQ 40-70 ton,


Cooling Tower Pump Enable

WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.

Optional: Alarm Dry


Contacts

REQUIRED : Flow Switch (flow


proving device)

Optional: Remote Run/Stop


Interface

CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.

Notes :
1.
2.
3.
44.

CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.

55.

All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.

DIMENSIONS ARE IN INCHES


TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
MATERIAL

DRAWN

NAME

DATE

SMH

4-13-12

CHECKED

CGWQ Field
Wiring Diagram

ENG APPR.
MFG APPR.
Q.A.
COMMENTS:

NEXT ASSY

USED ON

APPLICATION

CGWQ-PRC001A-EN

FINISH
SIZE

DO NOT SCALE DRAWING

DWG. NO.

SCALE:1:5

REV.

CGWQ Field Wiring 0

WEIGHT:

SHEET 1 OF 1

15

Electrical Connections

CCAQ 20-30T
Field Wiring - CCAQ 20-30 Ton Compressor Chiller
Control Panel Representation

L1

L2

L3
PDB1
A-1
GND
A-2

UNIT CONTROLLER

A-1
GND
A-2

Optional:
Disconnect
(Factory Installed)

Optional:
Damper Control

10

10 11 12 13 14 15 16 17 18 19

11 12 13 14

15 16

17 18 19

20 21 22

23 24

TBA

DSW1

PANEL
GROUND

20 21 22 23 24

Condensing Unit Control Power

Condensing Unit Fan 1


Condensing Unit Fan 2
Condensing Unit Fan 3

WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.

Optional: Alarm Dry


Contacts

REQUIRED : Flow Switch (flow


proving device)

Optional: Remote Run/Stop


Interface

Notes :

CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.

1.
2.
3.
44.

55.

CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.

66.

7.

DIMENSIONS ARE IN INCHES


TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
MATERIAL

All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.
(Optional) Damper control option. Refer to operation and
maintenance manual for additional information. This point intended to
operate a low ambient damper on a remote air-cooled condenser.
Wiring to be 2-wire shielded cable between outdoor unit and Trane
indoor chiller.
If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
maintenance manual.

DRAWN

NAME

DATE

SMH

4-13-12

CHECKED

CCAQ 20-30 Ton


Field Wiring
Diagram

ENG APPR.
MFG APPR.
Q.A.
COMMENTS:

NEXT ASSY

USED ON

APPLICATION

16

FINISH

DO NOT SCALE DRAWING

SIZE DWG. NO.

REV.

Single Circuit CCAQ Field Wiring

SCALE:1:5

WEIGHT:

SHEET 1 OF 1

CGWQ-PRC001A-EN

Electrical Connections

CCAQ 40-70T
Field Wiring - CCAQ 40-70 Ton Compressor Chillers
Control Panel Representation

L1

L2

L3
PDB1
A-1
GND
A-2

UNIT CONTROLLER

A-1
GND
A-2

Optional:
Damper Control

10

10 11 12 13 14 15 16 17 18 19

11 12 13 14

15 16

17 18 19

20 21 22

23 24

TBA

PANEL
GROUND

Optional:
Disconnect
(Factory Installed)

TBD

DSW1

20 21 22 23 24

Circuit 2 Fan 4

Circuit 2 Fan 3
Circuit 2 Fan 2
Circuit 2 Fan 1
Circuit 2 Fan 4
Circuit 1 Fan 3

Optional: Alarm Dry


Contacts

Circuit 1 Fan 2

&LUFXLW)DQ
Condensing Unit Control Power

WARNING
Hazardous voltage!
Disconnect all electrical power
including remote disconnects before
serving unit. Follow proper lockout/
tagout procedures to ensure power
cannot be inadverently energized.
Failure to do so can cause death or
serious injury.

REQUIRED : Flow Switch (flow


proving device)

Optional: Remote Run/Stop


Interface

Notes :
1.
2.
3.
44.

CAUTION
Use copper conductors only!
Unit terminals are not designed to
accept other type conductors. Failure
to use copper conductors may cause
equipment damage.

55.
66.

CAUTION
Do not energize the unit until checkout and start-up procedures have
been completed.

7.

All three-phase motors supplied with the unit are protected under
primary single-phase failure conditions.
All customer control-circuit wiring must have a minimum rating of
150V.
All field wiring must be in accordance with applicable local codes.
Line voltage options. Single or dual source power may be specified.
Drawing covers single source power only. All field wiring must be in
accordance with National Electric Code and State & Local
requirements.
(Required) Factory supplied or approved alternate field installed flow
proving device connection.
(Optional) Damper control option. Refer to operation and
maintenance manual for additional information. This point intended to
operate low ambient dampers on a remote air-cooled condenser, (1)
damper per AO. Wiring to be 2-wire shielded cable between outdoor
unit and Trane indoor chiller.
If installing with a Trane CAUJ air-cooled condenser, more specific
field wiring instructions can be found in the operations and
maintenance manual.

DIMENSIONS ARE IN INCHES


TOLERANCES:
FRACTIONAL
ANGULAR: MACH
BEND
TWO PLACE DECIMAL
THREE PLACE DECIMAL
MATERIAL

DRAWN

NAME

DATE

SMH

4-13-12

CHECKED

CCAQ 40-70 Ton


Field Wiring
Diagram

ENG APPR.
MFG APPR.
Q.A.
COMMENTS:

NEXT ASSY

USED ON

APPLICATION

CGWQ-PRC001A-EN

FINISH
SIZE

DO NOT SCALE DRAWING

DWG. NO.

Dual Circuit CCAQ Field Wiring

SCALE:1:5

WEIGHT:

REV.

SHEET 1 OF 1

17

Dimensional Data
CGWQ/CCAQ 20-30 Ton
(a)

A
5

12

B
N

16

(b)

11

I
J

(c)

H
9

15 10

(c)

K
13

14

18

CGWQ-PRC001A-EN

Dimensional Data

Table 6.

CGWQ/CCAQ 20-30 Ton


CGWQ 20
inch (mm)

CGWQ26
inch (mm)

CGWQ30
inch (mm)

CCAQ 20
inch (mm)

CCAQ26
inch (mm)

CCAQ30
inch (mm)

A(a)

64 (1626)(a)

65.4 (1661)(a)

54.2 (1378)

54.2 (1378)

68.5 (1740)(a)

64 (1626)

65.4 (1661)

68.5 (1740)

54.2 (1378)

54.2 (1378)

54.2 (1378)

C(b)

5.9 (150)(b)

12.1 (308)(b)

54.2 (1378)

12.1 (308)(b)

N/A

N/A

N/A

25.2(640)

25.2(640)

25.2(640)

25.2(640)

25.2(640)

25.2(640)

32.8 (836)

32.8 (836)

34.2 (869)

32.8 (836)

32.8 (836)

34.2 (869)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

40 (1016)

4.1 (103)

5.8 (144)

8.8 (224)

4.1 (103)

5.8 (144)

8.8 (224)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

J(c)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

K(c)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

36(c) (914)

24 (610)

24 (610)

24 (610)

24 (610)

24 (610)

24 (610)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

41.1 (1046)

41.1 (1046)

41.1 (1046)

41.1 (1046)

41.1 (1046)

41.1 (1046)

28.8 (731)

28.8 (731)

28.8 (734)

28.8 (731)

28.8 (731)

28.8 (734)

3.8 (99)

3.8 (99)

5.2 (132)

3.8 (99)

3.8 (99)

5.2 (132)

0.8 (19)

0.8 (19)

0.4 (8)

0.8 (19)

0.8 (19)

0.4 (8)

9.6 (243)

11.4 (289)

11.4 (289)

N/A

N/A

N/A

5.8 (148)

5.8 (148)

5.8 (148)

N/A

N/A

N/A

10 (254)

10 (254)

10 (254)

N/A

N/A

N/A

2.5 (64) VIC

2.5 (64) VIC

2.5 (64) VIC

2.5 (64) VIC

2.5 (64) VIC

2.5 (64) VIC

2 (51) VIC

2 (51) VIC

2.5 (64) VIC

2 (51) VIC

2 (51) VIC

2.5 (64) VIC

2 (51) FPT

3 (76) FPT

3 (76) FPT

N/A

N/A

N/A

2 (51) FPT

3 (76) FPT

3 (76) FPT

N/A

N/A

N/A

Reference
9

Condenser Return Waterbox End


(CGWQ only)minimum clearance (for maintenance)

10

Condenser Supply Waterbox End


(CGWQ only) minimum clearance (for maintenance)

Evaporator Water Inlet

Evaporator Water Outlet

Condenser Water Inlet (CGWQ only)

11

Condenser (CGWQ only)

Condenser Water Outlet (CGWQ only)

12

Evaporator

Power Disconnect (Optional)

13

Panel Power Section - door swing 31.3


inch (796.9 mm)

Power Wire

14

Panel Control Section - door swing 31.3


inch (796.9 mm)

Control Wire

15

Additional minimum clearance needed


for units with water regulating valve
option

Control Panel

16

1-1/8" Liquid Line & 1-3/8" Discharge


Line (CCAQ)

(a) For units with water regulating valve option, add 16 inches (407 mm) maximum to the overall unit length , "A"
(b) For units with water regulating valve option, add 15.5 inches (394 mm) inches to the condenser water outlet dimension, "C"
(c) 42 inch (1067 mm) clearance required to other ground parts, two units with panels facing each other or other live parts require a clearance of 48 inch
(1220 mm)

CGWQ-PRC001A-EN

19

Dimensional Data

CGWQ/CCAQ 40-70 Ton

(a)

12

1
2

B
4

16

11

6
4

R
11

XY

T
S

C
(b)

AA

(a)

BB

D E

I
(c)

H
15

10

9
13

K (c)

14

20

CGWQ-PRC001A-EN

Dimensional Data

Table 7.

CGWQ/CCAQ 40-70 Ton in (mm)


CGWQ 40

A(a)

CGWQ 52

CGWQ 60

CGWQ 70

76.2 (1937)(a) 87.6 (2226)(a) 87.6 (2226)(a) 93.5 (2375)(a)

CCAQ 40

CCAQ 52

CCAQ 60

CCAQ 70

70.8 (1800)

74 (1878)

75.8 (1924)

80.8 (2054)

AA(b)

11.6 (296)(b)

19.8 (503)(b)

19.8 (503)(b)

19.8 (503)(b)

N/A

N/A

N/A

N/A

72.2 (1835)

72.2 (1835)

72.2 (1835)

72.2 (1835)

72.2 (1835)

72.2 (1835)

72.2 (1835)

72.2 (1835)

BB(a)

19.6 (499)(a)

29.8 (757)(a)

29.8 (757)(a)

29.8 (757)(a)

N/A

N/A

N/A

N/A

6.9 (175)

13.1 (333)

13.1 (333)

13.1 (333)

N/A

N/A

N/A

N/A

28.2 (716)

28.2 (716)

28.2 (716)

28.2 (716)

28.2 (716)

28.2 (716)

28.2 (716)

28.2 (716)

34.8 (884)

34.8 (884)

34.8 (884)

34.8 (884)

34.8 (884)

34.8 (884)

34.8 (884)

34.8 (884)

38 (965)

38 (965)

38 (965)

38 (965)

42 (1067)

42 (1067)

42 (1067)

42 (1067)

9.5 (241)

12.5 (318)

14.4 (364)

13 (330)

9.5 (241)

12.5 (318)

14.4 (364)

9 (229)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

20 (508)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

J(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

K(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

36 (914)(c)

24(610)

24(610)

24(610)

24(610)

24(610)

24(610)

24(610)

24(610)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

36 (914)

54.5 (1384)

54.5 (1384)

54.5 (1384)

62.8 (1594)

54.5 (1384)

54.5 (1384)

54.5 (1384)

62.8 (1594)

45.8 (1162)

45.8 (1162)

45.8 (1162)

46.1 (1172)

45.8 (1162)

45.8 (1162)

45.8 (1162)

46.1 (1172)

0.4 (8)

0.4 (8)

0.4 (8)

1.4 (34)

0.4 (8)

0.4 (8)

0.4 (8)

1.4 (34)

3.8 (98)

3.8 (98)

3.8 (98)

2.8 (73)

3.8 (98)

3.8 (98)

3.8 (98)

2.8 (73)

4.0 (102)

2.1 (54)

2.1 (54)

2.1 (54)

N/A

N/A

N/A

N/A

5.5 (139)

5.6 (141)

5.6 (141)

5.6 (141)

N/A

N/A

N/A

N/A
N/A

9.8 (247)

9.8 (246)

9.8 (246)

9.8 (246)

N/A

N/A

N/A

23.5 (597)

23.6 (598)

23.6 (598)

23.6 (598)

N/A

N/A

N/A

N/A

27.8 (705)

27.8 (703)

27.8 (703)

27.8 (703)

N/A

N/A

N/A

N/A

20.1 (511)

20.8 (527)

20.8 (527)

20.8 (527)

N/A

N/A

N/A

N/A

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

3 (76) VIC

4 (102) VIC

4 (102) VIC

4 (102) VIC

N/A

N/A

N/A

N/A

3 (76) VIC

4 (102) VIC

4 (102) VIC

4 (102) VIC

N/A

N/A

N/A

N/A

Reference
9

Condenser Return Waterbox End (CGWQ only)minimum clearance (for maintenance)

10

Condenser Supply Waterbox End (CGWQ only) minimum clearance (for maintenance)

Evaporator Water Inlet

Evaporator Water Outlet

Condenser Water Inlet (CGWQ only)

11

Condenser (CGWQ only)

Condenser Water Outlet (CGWQ only)

12

Evaporator

Power Disconnect (Optional)

13

Panel Power Section - door swing 31.3 inch (796.9 mm)

Power Wire

14

Panel Control Section - door swing 31.3 inch (796.9 mm)

Control Wire

15

Additional minimum clearance needed for units with water


regulating valve option

Control Panel

16

1-1/8" Liquid Line & 1-3/8" Discharge Line (CCAQ)

(a) For units with water regulating valve option, add 14 inches (356 mm) maximum to condenser water inlet dimension,"BB", and overall unit length, "A"
(b) For units with water regulating valve option, add 15 inches (381 mm) to the condenser water outlet dimension, "AA"
(c) 42 inch (1067 mm) clearance required to other ground parts, two units with panels facing each other or other live parts require a clearance of 48 inch
(1220 mm)

CGWQ-PRC001A-EN

21

Weight Data
Table 8.

Weights
Shipping

Unit

CGWQ

CCAQ

22

Operating

Size

lbs

kg

lbs

kg

20

1310

594

1200

544

26

1430

649

1330

603

30

1490

676

1400

635

40

2170

984

2100

953

52

2350

1066

2300

1043

60

2690

1220

2655

1204

70

2990

1356

2972

1348

20

1010

458

875

397

26

1275

578

1145

519

30

1410

640

1285

583

40

1510

685

1390

631

52

1570

712

1460

662

60

1850

839

1745

792

70

2125

964

2035

923

CGWQ-PRC001A-EN

Mechanical Specifications
General
CGWQ
All CGWQ Series Water Cooled Chillers are pressure tested, dehydrated, charged with refrigerant
and oil, and run tested at full and part load conditions prior to shipment. Factory assembled units
are shipped complete with operating charge of POE compressor oil and 410A refrigerant. Exposed
metal surfaces are painted with air-dry beige direct to metal single component paint prior to
shipment. Units only require the field connection of chilled and condenser water piping, and power
and control wiring to control panel terminal block. Chilled water inlet and outlet connections are
victaulic. Condenser water inlet and outlet connections are FPT on 20, 26 and 30T units, and
victaulic for 40, 52, 60 and 70T model sizes. Chilled water flow proving device such as a flow switch
is required and must be field installed.

CCAQ
All CCAQ Series Compressor Chillers are pressure tested, dehydrated, connected to remote water
cooled condenser, charged with refrigerant and oil, and run tested at full and part load conditions
prior to shipment. After testing, refrigerant is reclaimed and the unit is shipped complete with
operating charge of POE compressor oil and a nitrogen holding charge. Exposed metal surfaces are
painted with air-dry beige direct to metal single component paint prior to shipment. Units only
require the field connection of chilled water piping, refrigerant discharge and liquid lines and power
and control wiring to control panel terminal block. Chilled water inlet and outlet connections are
Victaulic and refrigerant lines are copper sweat. Units require field installed liquid line filter driers
and chilled water flow proving device such as a flow switch. Additionally, refrigerant circuits are to
be sealed, dehydrated, evacuated and charged with refrigerant R-410A in the field prior to startup.

Refrigerant Circuit
All 20, 26 and 30 models have a single refrigerant circuit, while the 40, 52, 60 and 70T models have
two (2) refrigerant circuits.

Each CGWQ refrigerant circuit has liquid line drier, solenoid valve, refrigerant sight glass and
thermostatic expansion valve.

Each CCAQ refrigerant circuit has solenoid valve, sight glass and thermostatic expansion valve.
Field installed liquid line filter driers are required.

Compressor-Motor
Fully hermetic direct drive scroll compressors are mounted on vibration isolators. Lubrication
system Oil distribution system includes an oil level sight glass and is arranged to ensure adequate
lubrication during starting, stopping and normal operation. Motor is suction gas cooled, runs at a
constant speed of 3600 rpms, has winding thermostats for motor protection and is designed for
across-the-line start. Each refrigerant circuit has two (2) compressors arranged and piped as a
tandem set.

Evaporator
Evaporator is a UL Listed Brazed Plate type with a maximum design/abnormal pressure of 650 psig.
Unit sizes 20, 26 and 30T evaporators have a single refrigerant and single chilled water circuit, while
the 40, 52, 60 and 70T unit evaporators have two (2) refrigerant circuits and one (1) chilled water
circuit. Evaporator is insulated with 0.5 inch (20 mm) thick closed-cell flexible insulation with a K
value of 0.26 and is furnished with core, inlet and outlet water temperature sensors.

CGWQ-PRC001A-EN

23

Mechanical Specifications

Condenser (CGWQ Only)


Mechanically cleanable shell-and-tube type design with internally enhanced copper tubes.
Removable waterboxes facilitate cleaning and are epoxy coated on the internal surfaces. Water
side of tubesheets are epoxy coated to minimize pitting caused by galvanic action. Designed, tested
and stamped in accordance with ASME. Refrigerant side working pressure is 600 psig. Water side
working pressure is 150 psig. ContactTrane for special condenser waterside pressure ratings.
Dual circuit units have ship-loose condenser header system for single point water connections.

Control Panel
Control panel contains a power distribution section and a controls section which includes the
powerful unit controller and door mounted controller display.
Power distribution section contains input power and ground lugs for customer connection,
across-the-line contactors, non-fused disconnect (optional), current transformers, control power
transformers with primary and secondary fuses, and power monitor (optional).
Controls section contains the unit controller with standard and optional expansion boards,
keyboard and display on exterior of control panel door, service friendly terminal strips to facilitate
circuit diagnosis and separate terminal strip for field connection of Remote Run/Stop contact and
required chilled water flow proving device.
The unit controller monitors, displays and logs operating and fault conditions, controls leaving
chilled water temperature, and provides safety protection for low and high refrigerant operating
pressure, low refrigerant superheat, low chilled water temperature, low chilled water flow via
customer provided and connected flow proving device, compressor over amperage condition and
abnormal power conditions when fitted with optional power monitor.
Mechanical high and low pressure switches and compressor thermal protection is also provided.

Unit Controls
The microprocessor-based control panel is factory-installed and factory-tested.The microprocessor automatically acts to prevent unit shut down due to abnormal operating conditions
associated with low evaporator refrigerant temperature, high condensing temperature, and/or
motor current overload. If an abnormal operating condition continues and the limit is reached, the
machine will shut down.
Panel includes machine protection shutdown requiring manual reset for the following conditions:

low evaporator refrigerant temp and pressure

high condenser refrigerant pressure

critical sensor or detection circuit faults

motor current overload

high compressor discharge

electrical distribution faults: current loss or phase reversal (optional, varies by model)

external and local emergency stop starter contactor interrupt failure

The panel also includes machine protection shutdown with automatic reset for the following:

power loss

loss of evaporator water flow

When a fault is detected, the control system conducts more than 60 diagnostic checks and displays
results.The display will identify the fault, indicate date, time, and operating mode at time of
occurrence, and provide type of reset required and a help message.The diagnostic history will
display the last ten diagnostics with their times and dates of occurrence.
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CGWQ-PRC001A-EN

Mechanical Specifications

Operator Interface
Operator interface, mounted on the control panel door, includes keypad, 128 X 64 dot pixel display
screen, and RS-232 port.

Controller can be accessed using the local keypad and display screen for all unit control set
points, faults and alarm conditions with history, and operating conditions in clear language
format for easy interpretation by the user / operator.

Controller can also be accessed from a remote computer using MCS Connect software. All
functions available through the local interface are accessible remotely, as well as the ability to
download fault history to review graphically.

Fan/Damper Control (CCAQ only)


CCAQ unit controller must be used to control air-cooled condenser fan cycling, fan motorVFDs, and
damper actuators for stable discharge pressure at full load, part load, and transient conditions
across a wide range of ambient temperatures. Fan control and low ambient control damper
assembly wiring instructions for the CCAQ matched with the CAUJ condenser are provided with
the unit.

CGWQ-PRC001A-EN

25

Options
Communications
The powerful unit controller provides complete chiller controls and provides interface to a variety
of platforms including BACnet IP and Modbus as standard. Available LonTalk, Johnson N2 and
BACnet MS/TP requires an optional interface.

All units come standard Ethernet connection.

A complete software support package is available at no charge for your PC allowing for system
configuration, dynamic on-line display screens, remote communication, graphing and more.

Controller options allow for use of additional features such as power monitoring, control of
peripherals (fans and pumps) and sensor inputs.

A standard option available to operate low ambient dampers when a CCAQ model is used with
remote condenser having low ambient controls. Using this option can be very effective for low
ambient air-cooled starting and operation.

The following factory installed options include controller configuration, allowing the BMS to
monitor chiller operation and fault status, and have on/off, leaving water setpoint and load limiting
control of the unit.

BACnet IP

Modbus

The following factory installed options include an additional control board and controller
configuration allowing the BMS to monitor chiller operation fault status, and have on/off, leaving
water setpoint and load limiting control of the unit

LonTalk

Johnson N2

BACnet MS/TP

Electrical Options
Non-Fused Disconnect
The factory installed non-fused disconnect serves as the 3-phase power input service connection
point. Disconnect has a through-the-door handle operator mechanism allowing the service to be
engaged and disengaged without opening the control panel door. Handle has lockout/tagout.

Power Monitor
The factory installed power monitor is specifically designed to protect motors and other 3-phase
loads from premature failure and damage due to common voltage faults such as voltage
imbalance, over/under voltage, phase loss, reversal, incorrect sequencing and rapid short cycling.

Other Options
Ice Making Controls
In ice making mode, the unit will operate fully loaded in response to a site installed contact closure.
Ice making will cease when supply fluid temperature falls below a predetermined adjustable set
point (in the range of 26F). When not in ice making mode, unit will provide modulating capacity
based on leaving fluid temperature (20-55F).

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CGWQ-PRC001A-EN

Options

Flow Switch
Mandatory flow proving device can be field or factory supplied. Field supplied flow proving devices
have to be factory approved. Optional ship loose flow switch is available with 1 NPT pipe
connection and NEMA 4 housing.

Water Regulating Valves (CGWQ only)


Factory installed condenser water regulating valve controlled by unit controller is a recommended
option for all CGWQ chillers. Valves are designed to regulate inlet condenser water to maintain
stable compressor discharge pressure during full and part load conditions.

Isolator Pads
This shipped loose option includes four 3/4 thick, 6 square Mason Super W pads.These pads are
designed for maximum resilience and vibration isolation.

Sound Attenuation
For applications where quiet operation is required, two levels of factory-installed sound
attenuation are available.

Cabinet -This factory installed option includes compressor compartment cabinetry design for
control of compressor noise. Factory painted to match cabinetry. Includes sound absorbing
insulation liner and removable panels for access to compressors and all major components for
ease of service.

Blankets -This factory installed option includes insulated sound covers for each compressor
designed to control compressor noise.

Base Rail Forklifting


Channels built into the base frame allow for easy movement using a forklift.

CGWQ-PRC001A-EN

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Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the leader in
creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad portfolio of advanced
controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.Trane.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

2014Trane All rights reserved


CGWQ-PRC001A-EN 12 May 2014

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