Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
THE COMPANY
........................................................page.09
4 - ROLL-UP COVERS
Special products .............................................................page.13
5 - FLEXIBLE ALUMINUM AND
RIVETED APRON COVERS ..........................................page.22
..............page.24
7 - ROUND BELLOWS............................................................page.40
................................................page.43
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Page 1 of 52
THE COMPANY
Innovation, quality and cost effective products have made the P.E.I. Group one of the
leading European manufacturers of protective covers for machine tools.
Our success is based on more than 20 years of manufacturing experience that blend
our commercial, technical and manufacturing know-how.
Our emphasis on innovation has lead to more than 30 international patents. The
P.E.I Group invests more than 4% of total revenue in Research and Development to
insure that our products, thermic-welded and flat covers, roll-up covers, apron covers,
P.E.I.s trump card has always been its choice to guarantee its customers the best
possible service.
The Group manages the entire product design cycle, from prototype, to
refining the technical solution, and then to producing and delivering the
product.
Lastly, sizeable investments have been made to optimize the production
process which allows us to provide consistent quality products at highly
competitive prices.
P.E.I. Groups successful strategy arose from
the extraordinary intuition of its founding
partners in perceiving the importance of
safety in the workplace, which lead to the
machine tool protection market in the 1980s.
Over the past few years the Group has
enjoyed enormous growth, almost doubling
the Groups sales. Today, it
is the leading protective
cover manufacturer in Italy
with
share.
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Page 1 of 52
over
50%
market
and telescopic steel covers, meet the constantly evolving customer requirements.
THE COMPANY
The Bologna Group has more than 140 employees working at three locations: P.E.I. S.r.l.
(located in Calderara di Reno, Bologna); Zanini S.r.l., which produces light structural steel
work (located in Zola Predosa, Bologna); and S.P.E.R. S.r.l., a company that manufactures
thermic-welded and flat covers, sewn round bellows, heat formed round bellows, apron covers
and telescopic steel covers (located in Cremona).
market share.
8.000 sqm
USA.
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Page 3 of 52
Cover gathered
on extensions or
support flanges,
if desired
Profiled
guides for
secure
fastening
Removable
closing panel
if desired
Snap-on guides available upon request for rapid frontal
installation
Transverse position
2
Page 3 of 52
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Vertical position
Horizontal position
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Compact, low-speed
Telescopic Steel
Covers
are equipped
with special
anti-friction brass
or non-metallic
guides.
3
Page 5 of 52
Shape 2
Shape 3
Shape 4
Shape 5
Shape 6
CONFIGURATIONS
Open Length
Closed Length
4
Page 5 of 52
Stroke
Closed Length
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Customer:.............................................................................
Street:............................................................no. ................
Trade mark:
..................................................................
Model:
........................................... Axis:...........
Cover code:
Phone: ..................................................................................
Acceleration:
Working
Horizontal
Vertical
Position
Crosspiece
Inclined
Sliding
by skids
by rollers
Treadability
Yes
No
Fax:.......................................................................................
E-mail:...................................................................................
Required quantity Pcs:............... Right:......... Left:...............
Open length
Closed length
Opening flange thickness
Space
Side space H
No
Yes
Upper space H
Coolant
Stroke
Guide
1
3
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5
Page 7 of 52
TM
Sequence
of moving
panels, made of
special high-resistance
steel, fully adhering to one another to
prevent shavings from penetrating inside.
Spindle opening
with edges
guarded by
protected wipers,
with
polyurethane
profile.
Telescopic Steel
Cover casing
designed to allow
easy installation
and rapid
disassembly
for maintenance.
The SHEET-POCKET TM Telescopic Steel Cover can be easily combined with SURE-SPRING roll-up covers as
shown on page 13 of this catalog.
(patent pending)
6
Page 7 of 52
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The SHEET-POCKET TM Telescopic Steel Cover is the most effective solution for shielding the Y-axis (vertical) in
horizontal machining centers. It can achieve speeds up to 150 m/min. and accelerations of 2 g. It is supplied
in a fully enclosed frame that is independent from the machine structure. The self-contained sheet-pocket is easy
to install and remove for maintenance or inspection.
The dimensions are defined by our technicians together with the customers engineers to maximize the working
area.
TM
This family of Telescopic Steel Cover, was designed to meet special needs that frequently arise on SPECIAL
or TRANSFER machines and small machining centers. This configuration is especially innovative thanks to the
patent-pending method for moving each individual panel, thus allowing users to take greater
advantage of the available space.
(patent pending)
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7
Page 9 of 52
TM
(patent pending)
(patent pending)
8
Page 9 of 52
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Like the SQUARE SLIDING COVER, this type of Telescopic Steel Cover was designed to meet special
needs that frequently arise on SPECIAL or TRANSFER machines and small machining centers.
Since it has a wide range of applications, contact our Engineering Department to define the ideal
sizing for the cover.
ROLL-UP COVERS
P.E.I. Roll-up Covers are normally equipped with our patented system of multiple springs. This offers countless
advantages:
Reliability
Extremely high speeds
Resistance to high and low temperatures
ROLL-UP COVERS
WITHOUT
Compact size
Easy installation
Constant tensioning
1,000,000 movements guaranteed
CANISTER
OVERALL WIDTH
IP
MAX.
d1
IL
ROLLER
LM
From
0
401
601
801
1201
1601
2401
3001
3851
4701
LC = STROKE LENGTH
SL
4
5
6
8
10
14
18
22
26
32
Shaft sizes
Standard Roll-up Covers
ROLLER
30
40-50-60-70
80-90-100-120
d1
IL
FL
SL
IP
2,6
10
15
12
10
10
d1
IL
FL
SL
IP
10
15
12
10
10
LM = 1000
2Y = 8
OVERALL WIDTH
Example:
LT = 500
2 holes
=
F
MAX. H.
ROLLER
39-52-71
FL
2 Y =
to
400
600
800
1200
1600
2400
3000
3850
4700
5550
MAX. = 2 .
Code
033
050
060
080
119
33
50
60
80
119
45
62
76
96
136
26
26
36
42
54
40
40
50
60
106
11
11
15
17
37
18
18
22
26
70
6,5
6,5
6,5
6,5
10
Material
59 galvanized Fe 15/10
93 galvanized Fe 15/10
112 galvanized Fe 20/10
151 galvanized Fe 25/10
225 galvanized Fe 40/10
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L . s . 1,20 + r 2
9
Page 11 of 52
ROLL-UP COVERS
ROLL-UP COVERS
WITH
CANISTER
Canisters
AxA
MAX.
40
50
60
70
80
90
100
110
120
130
140
150
ROLLER
40
50
60
70
80
90
100
110
120
130
140
150
K
3
10
10
Canister material
Aluminum
Steel
Stainless steel
x
x
x
x
x
x
x
x
x
x
x
x
Q
1
7
7
Recommended sizes
These tables list the recommended MAX. BAND LENGTH based on the OVERALL WIDTH.
The values shown are guaranteed at a MAX. SPEED of 40 m/min.
For higher speeds, contact our engineering department.
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
OVERALL WIDTH
MAX. LENGTH
150
300
150
400
150
450
150
500
150
550
150
700
150
750
150
800
150
850
250
500
250
600
250
700
250
1000
250
1100
250
1300
250
1400
250
1500
250
1600
350
650
350
900
350
1050
350
1600
350
1750
350
2000
350
2150
350
2300
350
2450
500
800
500
1200
500
1350
500
1900
500
2050
500
2350
500
2500
500
2650
500
2800
750
1000
750
1500
750
1650
750
2200
750
2350
750
2700
750
2850
750
3000
750
3150
1000
1200
1000
1800
1000
2000
1000
2500
1000
2600
1000
3100
1000
3200
1000
3300
1000
3400
1250
1350
1250
2000
1250
2250
1250
2750
1250
2900
1250
3400
1250
3550
1250
3700
1250
3850
1500
1500
1500
2200
1500
2450
1500
3000
1500
3150
1500
3700
1500
3850
1500
4000
1500
4150
10
Page 11 of 52
OVERALL WIDTH
250
350
500
750
1000
1250
1500
MAX. LENGTH
850
1250
1650
2000
2500
3000
3850
OVERALL WIDTH
250
350
500
750
1000
1250
1500
MAX. LENGTH
1000
1500
2000
2500
3000
3850
4700
OVERALL WIDTH
250
350
500
750
1000
1250
1500
MAX. LENGTH
1400
2100
2400
2850
3700
4800
5550
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( )
2Y= 8
LM/100 =10
Z= 13
LM =1000
Z*
25
13
13
OVERALL WIDTH
ROLL-UP COVERS
INSTALLING ROLL-UP COVERS
This diagram is valid for all Roll-up Covers, and shows:
Terminal type
Terminal position on the band
Vertical positions
6
7
F1
1
7
6
6
1
F3
5
2
7
F2
4
3
F4
6
LxLxS
15 x 15 x 3
20 x 20 x 3
30 x 30 x 3
BxH
15 x 3
20 x 3
30 x 3
V1
V3
V2
V4
Standard canister mounting systems: To describe the canister attachment system, place one of the drawings
below over the selected roll-up cover position, above. Do not rotate either drawing.
P1
P2
T1
T2
T3
P3
P4
T5
T6
T7
Positions
Horizontal
T4
T8
R1
Visible side
Frontal
R2
Vertical
Visible side
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Working position
Terminal attachment
Canister attachment
Wiper position
F1
2
T5
R2
11
Page 13 of 52
ROLL-UP COVERS
ROLL-UP COVERS QUESTIONNAIRE
Other .....................................................
Other ......................................................
Liquids to which the band will be exposed:
Water/steam
Coolant/oils
Oils with a viscosity of ISO ....................
Other ......................................................
WITH canister
WITHOUT canister
Horizontal
Frontal
F 1
F 2
F 3
F 4
V 1
V 2
V 3
V 4
Vertical
001
002
202
003
004
005
007
008
009
091
101
102
104
105
106
011
012
013
014
015
151
161
160
162
164
165
167
169
017
018
019
020
022
Other ..................................
050
Canister material:
060
080
119
Alu
Steel
Stainless steel
Canister dimensions:
40x40
50x50
60x60
70x70
80x80
90x90
100x100
110x110
120x120
130x130
140x140
150x150
P1
P2
P 3
T3
T4
T5
P 4
T6
R 1
Wiper position:
T1
T2
T7
T8
R 2
Aluminum
Terminal material:
6
Steel
Date: .........................................................................................
15x3
20x3
30x3
Notes: .......................................................................................
15x15x3
20x20x3
30x30x3
.......................................................................................
NOTE: The data fields and/or tables marked by
12
Page 13 of 52
GENERAL TOLERANCES 1%
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ROLL-UP COVERS
The P.E.I. Patented design known as SURE-SPRING represent the most advanced level of
technical innovation in the field of roll-up covers.
The spring mechanism design takes into account the intrinsic defects in other rollers available
on the market, and overcomes them by means of a radical new design of the spring
mechanism.
The second major innovation consists of the mechanical system to fasten the band to the tube.
No adhesives are needed for this roll-up cover!!
In addition to those of standard P.E.I. roll-up covers, P.E.I. SURE-SPRING roll-up covers offer
the following advantages:
(patent pending)
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13
Page 15 of 52
ROLL-UP COVERS
SURE-SPRING Technical Specifications
Transmission
The rotary movement of the tube in relation to the fixed central shaft is transmitted by a sliding spline.
This system compensates for the elongation of the multiple springs by moving the spring mounting point
axially along a threaded shaft.
SECURE attachment of the band to the tube, because NO adhesive products are used
PRACTICAL maintenance, since the band can be replaced quickly and easily
Also suitable for use in work environments where STRONGLY AGGRESSIVE chemicals are used
HEALTHY for the environment
14
Page 15 of 52
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Innovative features
This new system allows the multiple springs to work according to an ideal geometry, keeping their coils properly
spaced.
ROLL-UP COVERS
SURE-SPRING Operating diagram
Mechanism 1
Mechanism 2
SURE-SPRING
In mechanism 1 (traditional system) the springs are rigidly attached to the fixed caps at the ends of the shaft.
In this system the springs helically twist and snake while winding or unwinding, causing obvious problems of
friction and wear between the coils as well as between the coils and the central shaft.
In mechanism 2 (SURE-SPRING system) the springs are attached to a special moving cap, which slides
lengthwise while winding and unwinding, keeping the spring coils packed and concentric at all times. This
spring configuration avoids most of the wear mentioned above, allowing better performance and a much longer
operating life-span for the spring mechanism.
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15
Page 17 of 52
ROLL-UP COVERS
Special Production: ROLL-UP COVERS WITH COVER TYPE J
Roller protections equipped with type-J SHUTTERING are particularly suitable for covering large bases, pits or holes.
These protections have the following characteristics:
SPEED: suitable for high speed applications, both dry and coolant processing.
QUIET: thanks to the mechanical roller system, there is no noise caused by collisions or vibrations.
CLEANING: the belt slide on the side of the shaving conveyor has been designed to make the shaving fall in the conveyor
without causing any clogging.
RAPID MAINTENANCE: if some elements are damaged the belt does not need to be removed. The damaged elements
UP
TO
12
0m
t/m
i
SPEED
STRENGTH
The wiper is slightly angled relative to the travel direction of the cover so as to force the
chips and coolant towards the chip conveyor trough side.
CLEANING
RAPID
MAINTENANCE
16
Page 17 of 52
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ROLL-UP COVERS
Special Production: ROLL-UP COVERS WITH COVER TYPE J
Support span
STANDARD
Alluminium
4.500
STIFFENED
alluminium steel
4.000
3.500
3.000
2.500
2.000
Deflection to the centre
1% of the span
1.500
1.000
500
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Capacity (kg/m2)
P.E.I. manufactures these moving walkway/pit covers for horizontal, mobile surfaces, to meet accident prevention and safety
regulations. These units cover the upper part of the machine pit whose base is below the walking surface and allow the crossing of the pit by anyone, thus avoiding possible accidents or damage to people or equipment which could occur with the pit
uncovered.
The variable speed drive system, which allows for mechanical speed control, makes the drive system independent from the
general machine control system. Size and speed are established by the customer and studied by our technical staff in order
to obtain optimal operation.
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17
Page 19 of 52
ROLL-UP COVERS
The X-Y 4R SHIELD is a truly effective solution to the problem that occurs in horizontal machining
centers when separating the tool working area from the motor area. The protective wall of the X-Y 4R
SHIELD encloses and seals the machine, while at the same time allowing the spindle to move freely in
all directions.
The X-Y 4R SHIELD uses four SURE-SPRING roll-up covers, making the system very sturdy and
reliable, even for the fastest machine tools on the market.
X-Y 4R SHIELDS are designed for acceleration up to 1.5 g and speeds up to 90 m/min. Special designs
are required for higher accelerations and speeds.
The modular system is designed to the customers specifications, allowing rapid assembly of the
machine. Its simple design makes maintenance and inspection easy.
18
Page 19 of 52
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ROLL-UP COVERS
The X-Y SP SHIELD is the most reliable system for protecting the working area in horizontal spindle
machining centers where there is a large production of hot shavings. Unlike to the X-Y 4R SHIELD, this
system mounts a SHEET-POCKET TM steel cover on the Y-axis (see page 6).
We can guarantee this system for accelerations up to 1 g and speeds up 60 m/min. Contact our
engineering department for higher speed applications.
This system also offers all of the advantages of the X-Y 4R SHIELD.
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19
Page 21 of 52
ROLL-UP COVERS
20
Page 21 of 52
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ROLL-UP COVERS
Special Product: ARMOR BAND
Technical Characteristics
(Patent Pending)
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21
Page 23 of 52
Polyurethane profile +
high RESISTANCE polymer
21
20,52
5,5
5,5
Polyurethane joint
19,05
J (Patented)
JB (Patented)
CLEANING BY WIPER
Support span
20,80
18
38,10
CLEANING BY WIPER
4,0
3,5
3,0
AKS-1 / AKS-2 / A / B / JB
Minimum winding
diameter (mm)
Material
Code
Max.
feasible
width
(mm)
weight
Kg/m2
2,5
2,0
1,0
AKS-2
Anodized
grey aluminum
Anodized
grey aluminum
0,5
Natural aluminum
350
60
6000
15,6
Natural aluminum
Anodized
grey aluminum
Anodized
grey aluminum
60
6000
10,0
150
150
6000
12,5
60
6000
9,5
Material
Description
Cover
code
AKS-1
1,5
25
50
75
100
125
150
Capacity (kg/m2)
J
JB
2T
1T
3T
Terminal
code
L1xL2xS
L2
1T
B
2T
50
50
6000
9,0
120
50
6000
9,0
BxH
25x5,5
20x30x5,5
3T
20x6
Al
Flat
AKS-1 / AKS-2
Al
Corner
AKS-1 / AKS-2
Al
Cover
code A
A/B
L1
5T (1/2/3/4)
6T
L2
L2
L2
4T
L1
L1
4T
17x26x6
Al
Corner
A/B
5 T/1
15x15x3
Al-Stl
Corner
JB
5 T/2
20x20x3
Al-Stl
Corner
JB
5 T/3
30x30x3
Al-Stl
Corner
J / JB
5 T/4
40x40x5
Stl
Corner
6T
30x30x2
Stl
Hinged
AKS-1/AKS-2/A/B/JB
L1
22
Page 23 of 52
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18
21
Code
2,5
1
0,6
2,5
3,8
0,6
2
2
16
15
5 T (1/2/3)
16
Minimum winding
diameter (mm)
With upper
roller
With lower
roller
Max.
feasible
width
(mm)
L1
S
6T
L2
Lower
elements
19
Visible side
16
Possible combinations
of materials
Upper
elements
1006
15
L2
15
5,5
16
21
3
1
Visible side
1005
15
15
18
2,8
20
Visible side
1004
20
16
16
Visible side
1003
Visible side
Visible side
1002
1001/4
16
19
16
16
4,3
18
Visible side
1001/3
Visible side
3,3
2
0,6
3,3
15
5,8
1001/2
Visible side
2
0,6
1001/1
1001/1
Al-Ac-Ot
50
30
2000
1001/2
Al-Ac-Ot
70
30
2000
1001/3
Al
70
30
2000
1001/4
Ac
70
30
2000
1002
Al
Al-Ac-Ot
40
40
2000
1003
Al-Ac-Ot
Al-Ac-Ot
70
40
2000
1004
Al-Ac-Ot
Al-Ac-Ot
60
40
2000
1005
Ac
Al-Ac-Ot
70
50
2000
1006
Al
Al-Ac-Ot
70
50
2000
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L1
Code
5T/1
5T/2
5T/3
6T
L1xL2xS
15x15x3
20x20x3
30x30x3
30x30x2
Material
Al - Ac
Al - Ac
Al - Ac
Stl hinge
23
Page 25 of 52
THERMIC-WELDED COVERS
24
Page 25 of 52
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THERMIC-WELDED COVERS
Special Product: X-Y LM SHIELD (Movable plates)
The X Y LM SHIELD (Movable plates) represents the cheapest solution for protecting the working area in horizontal spindle
machining centers where there is a large production of hot shavings.
This system consists of No. 2 horizontal bellows and No. 2 vertical bellows, protected by movable stainless steel plates
guaranteeing a very functional product for Quality/Price.
We can guarantee this system for accelerations up to 1.5 G and speeds up 120 m/min. Contact our engineering department
if higher performance is required.
This system also offers all of the advantages of the X-Y 4R Shield.
The thermic-welded protection bellows are largely used on every kind of machine tool. They are frequently used in machining
centers and chip-removing machines. In order to protect the bellow exposed to hot shavings, a shielding made by metal
elements, called plates will be necessary.
For meeting the needs of fastening the plates, the P.E.I. Group presents an effective solution at competitive prices.
The Spring Fixing fastening system, with registered patent application, is composed by springs housed in special clamps
keeping the plates adherent and loaded one on the other to prevent contaminants and shavings from entering and to allow a
rotation up to 90 for making the fastening of the bellow flanges to the machine tools easier.
90
Spr
ing
Fix
ing
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25
Page 27 of 52
THERMIC-WELDED COVERS
THERMIC-WELDED COVER
Fabric material
Flange 2
Flange 1
AP
Stroke
P.C.
P.A.
P.A.
= Open length
P.C.
= Closed length
Stroke = Open length - closed length
B = Outside width
a = Outside height
x = Fold height
Example:
Data: Fold height = 15 mm
Open length = 1000 mm
Opening of 1 fold = 15 x 2 - 8 = 22
1000
+ 2 = 48
Number of folds =
22
SS = Stiffener thickness
SF = Flange thickness
NP = Number of folds =
P.A.
AP
+2
Closed length
Closed length
26
Page 27 of 52
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Stiffener
THERMIC-WELDED COVERS
THERMIC-WELDED COVER
WITH
FLEXIBLE LAMINATIONS
Flange 2
Fabric material
Flange 1
P.C.
P.A.
Stroke
AP
Stiffener
x
Z
6
P.A.
= Open length
P.C.
= Closed length
Stroke = Open length - closed length
B = Outside width
a = Outside height
x = Fold height
x(mm) 15
20 25 30 35 40 45
Z(mm) 40
50 60 70 80 90 100
SS = Stiffener thickness
SF
Example:
Data: Fold height = 30 mm
Open length = 1000 mm
= Flange thickness
NP = Number of folds =
1000
Number of folds =
+2
44
+ 2 = 25
*
This data sheet shows only one type of Thermic-Welded
Cover that we manufacture.
Contact our engineering department for other types.
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27
Page 29 of 52
THERMIC-WELDED COVERS
THERMIC-WELDED COVER
WITH
FIXED LAMINATIONS
Working position:
Horizontal
Vertical
Frontal
Flange 2
Fabric material
Flange 1
a
Z
L
6
P.A.
= Open length
B = Outside width
x(mm)
15 20 25 30 35 40 45
P.C.
= Closed length
a = Outside height
L(mm)
16 21 26 33 43 48 56
Z(mm)
45 55 65 75 85 95 105
x = Fold height
SS
= Stiffener thickness
SF
= Flange thickness
NP
= Number of folds=
*
P.A.
AP
+2
28
Page 29 of 52
Example:
Data: Fold height = 45 mm
Open length = 1800 mm
Opening of 1 fold = 45 x 2 - 16 = 74
1800
+ 2 = 27
Number of folds =
74
Closed length = (0,35* x 8 + 1**) x 27 + (3*** x 2)
Closed length = 3,8 x 27 + 6
= 109
Closed length = 109 mm
*
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P.A.
Stroke
AP
P.C.
Stiffener
THERMIC-WELDED COVERS
STANDARD SHAPES
UL-2ST
UL-OS
asb
UL-3S
UL-1S
TL-SIM
adx
TL-DXI
asx
adx
TL-DXC
asx
x
x
adx
QL-CAP
QL-QUAD
asx
x
B
QL-ASI
adx
QL-RETT
asx
x
x
d
B
CL-ASI
adx
CL-SIM
asx
dsx
DL-DXC
ddx
NOTE: The above are only the standard shapes of Thermic-Welded Covers.
Other shapes available upon request.
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29
Page 31 of 52
THERMIC-WELDED COVERS
Thermic-Welded Cover materials
TEMAT 091
Thickness
Visible
side
Fabric
insert
Internal
side
PVC
Fiberglass
PVC
TEMAT 106
Ptfe
(mm)
Heat resistance
Momentary
contact
C
0,44
+300
min. C max. C
-30
+ 80
Polyester
Polyurethane
0,30
+200
-30
+120
Polyester
Polyurethane
0,25
+200
-30
+ 90
Polyester
Polyurethane
0,35
+200
-30
+ 90
Kevlar*
Nomex*
Polyurethane
Polyurethane
0,35
+350
0,36
+300
Primary
resistance
characteristics
Continuous
-30
-30
+180
+130
0,33
+190
-30
+140
TEMAT 017
PVC
Polyester
PVC
0,36
+100
-30
+ 70
TEMAT 020
PVC
Polyester
PVC
0,25
+100
-30
+ 70
Stiffener materials
Stiffener material code
Description
PVC 05
PVC 10
PVC 15
PVC
PVC
PVC
Thickness (mm)
0,50 **
1,00
1,50
Notes
Outside width (B) up to 300 mm
Outside width (B) from 301 up to 700 mm
Outside width (B) from 701 up to 1500 mm
Flange materials
Flange material code
AL
AC
PVC
Description
Thickness (mm)
Aluminum
Steel
PVC
2,0 - 3,0
2,0 - 3,0 - 4,0
2,0 - 3,0
Lamination materials
Lamination material code
AL
INOX
Description
Primary applications
For use around welding splatter, small and medium-sized hot shavings. Especially
Aluminum
suitable for use around continuous sparks. Appropriate where lightweight materials
(Baked Enamel Finish)
are necessary.
In work environments with large shavings.
Especially suitable for use around acids.
30
Page 31 of 52
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Description
Fabric
material
code
THERMIC-WELDED COVERS
FLANGE FASTENING SYSTEMS
Type A
Solution with sheet steel, aluminum or PVC flange
Shape and holes per customer drawings
Type B
Solution with sheet steel, aluminum or PVC flange
Shape and holes per customer drawings
Type C
Solution with sheet steel flange
Shape and holes per customer drawings
Threaded flange holes
Type D
Solution with connector flange protruding from the cover
profile, made of sheet steel, aluminum or PVC
Shape and holes per customer drawings
Type E
Solution with rapid VELCRO connection.
A PVC support acts as a flange, with
VELCRO strips applied to the stiffener
and directly to the machine.
This solution offers two main advantages:
Rapid application and removal of the cover
Low cost
* Recommended for dry work environments
PVC
cover stiffener
Type F
Solution with STRONG HOLD rapid connection.
A PVC support and flange act as a flange, to which the
STRONG HOLD rapid connection is applied. The flange is
made of sheet steel, aluminum or PVC, shape and holes
per customer drawings.
This solution offers two main advantages:
Rapid application and removal of the cover
Foam gasket strip provides a tight seal around the connection
* Recommended for wet work environments
PVC stiffener
Strip of Velcro
applied to the
machine
Flange
The above are standard fastening methods for Thermic-Welded Covers. Other types available upon request.
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31
Page 33 of 52
THERMIC-WELDED COVERS
FOR
THERMIC-WELDED COVERS
Thermic-Welded
Horizontal
UL-OS
UL-1S
UL-2ST
TEMAT Fabric material: 091 106
Stiffener material:
PVC 0,5
Flange material:
AL 2,0
PVC 2,0
Lamination material:
AL
Water/steam
Coolant/oils
Oils with a viscosity of ISO ....................
Other ......................................................
hour: ......................................................
Max. daily working hours: ...................
32
Page 33 of 52
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QUESTIONNAIRE
THERMIC-WELDED COVERS
THERMIC-WELDED COVERS
FOR
LINEAR SLIDES
W
Open Length
Closed
Length
Stroke
W1
Support
S1
PVC
0,50
P1
LX
Hood
Closed length
for 1000 mm
of open length
Availability
90
Ready to deliver
PVC
0,50
90
Ready to deliver
PVC
1,00
150
On request
Ply
height
Bellows
width
Total
height
Slide
deviation
W1
15
19
56
36
Slide manufacturer
INA
20
19
61
40,5
Slide model
KUE
25
19
67
43
7,5
30
19
72
51
35
19
76,5
51
45
19
87,5
61
35
Open length
(stroke + closed length)
1250
9
10
Type of material
S1
For the W1 slide size of 55 and 65, please contact our Technical Dept.
www.pei.it
33
Page 35 of 52
THERMIC-WELDED COVERS
Thermic-Welded Covers Standard Systems for Linear Slides
Solution A: Fastening holdfast
1
M
The "M" zone must be screened with a plate fixed on the table side.
4
N. HOLES
15
52
26
20
57
29
25
63
32
30
68
34
35
72
36
45
83
28
55
104
35
65
128
32
2.3
22
11
4.5
=
SLIDE
6
M
The "M" zone must be screened with a plate fixed on the table side.
H1
Standard flange
Type B2 in PVC
4.5
Standard flange
Type B1 in PVC
=
W
4.5
3
C1
Pos.1
a)
b)
Pos.2-3 a)
b)
Pos.4
a)
N.B.
SLIDE
H1
C1
No.
Holes
15
20
25
30
35
45
56
36
0
61 40,5 8
67
43
8
72
51
8
76,5 51 18
87,5 61 18
42
46,5
46,5
54
53
62
26
29
32
34
36
28
2
2
2
2
2
3
55
108
73
18
69
35
65
132
90
18
86
32
This technical card represents the standard systems used for the fastening of bellows for linear slides we can provide. For different sizes, please
contact our technical department.
34
Page 35 of 52
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THERMIC-WELDED COVERS
Standard Production of Thermic-Welded Covers for Linear Slides
Manufacturer slide
FRANKE
HIWIN
IKO
INA
NSK
SBG
SCHNEEBERGER
SKF
STAR
THK
TSUBAKI
Slide model
Availability
FDK...
AGH...
LGH...
LGW...
LGR...
LWE...
LWH...
LRX...
JHS...
KUE...
KUSE...
KUVE...
RUE...
TKD...
TKSD...
TKVD...
LH...
L1H...
LS...
LY...
...
MRA...
MRB...
LLBHS...
1605...
1805...
HSR...
SHS...
SR...
SSR...
HCR...
HRW...
SNS...
H...
===
===
===
===
===
===
===
===
===
===
===
Key to symbols
===
THK
Slide model
HSR
35
Open length
1500
Type of material
P1
A-A
Note:
15
20
25
30
Phone:............................................................................
35
45
55
65
Fax: ................................................................................
S1
P1
LX
Fastening system
on guide top
Fastening system
to table
Quantity: ........................................................................
Annual demand: ...........................................................
Date: ..............................................................................
Notes: ............................................................................
............................................................................
............................................................................
............................................................................
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35
Page 37 of 52
FLAT COVERS
TM:
BELLOWS
FOR LIFT
TABLES
DURATITE
TECHNICAL FEATURES
Easy cleaning
Easy installation
Resistance to wear
Great appearance
(patent pending)
36
Page 37 of 52
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FLAT COVERS
INFORMATION
ON THE
HOISTING PLATFORM
PLATFORM DIMENSIONS
T2
T3
T1
Upper side
T1 = table width
T2 = table length
T6
T3 = frame height
Lower side
P.A.
T4 = table width
P.C.
T5 = table length
T6 = frame height
Opening
T4
Closing
CHARACTERISTICS
OF
BELLOWS DURATITE
TM
PCP
X
AP
NP = Number of folds =
P.A.
AP
AP
PCP
38
55
10
67
100
10
89
125
10
Material
Color
Reference code
PVC/PU
Yellow/Black
DM-PU-G
PVC/PU
Black
DM-PU-N
PVC
Yellow/Black
DM-PU-G
PVC
Black
DM-PU-N
PVC
Yellow/Black
DM-PU-G
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37
Page 39 of 52
FLAT COVERS
Standard System for fastening DURATITE
TM
Covers
Upper part
DCE1 = Bellows
outer collar.
Suitable for screw
fastening.
DVE1= Bellows
outer VELCRO
collar. Suitable for
quick fastening.
DFL1 = Customised
flange fastening
system. Suitable for
special applications.
DCE2= Bellows
outer collar.
Suitable for screw
fastening.
DVE2 = Bellows
outer VELCRO
collar. Suitable for
quick fastening.
DFL2 = Customised
flange fastening
system. Suitable for
special applications.
Examples of application:
38
Page 39 of 52
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Lower part
FLAT COVERS
Special Product: FLAT COVERS GLUED
AND
Type CL-SIM
SEWN
Glued style A
AP
AP
P.A.
AP
Sewn style C
Type TL-SIM
AP
AP
+2
AP
P.A.
+2
AP
AP= Opening of 1 fold = (x-8) . 1,41
B
AP
P.A.
P.C.
Mobile carriage
Ref.
P.A.
Open length
Description
P.C.
Closed length
Dim. Type
Style
Outside height
Outside width
Fold height
Return dimension
AP
Fold opening
NP
Number of folds
www.pei.it
39
Page 41 of 52
ROUND BELLOWS
HEAT-FORMED
AND
These are used when strong rotation resistance is required (for instance, to cover ball screws) and where a
very compact closed pack is required.
No tooling costs
H1
Int. c.
Reinforcement rings
Stroke
Int. (ID)
Guide bushing
P.A.
P.C.
+1
AP
* SP= Thickness of 1 fold; see materials list on page 46
Int. f.
Int. hole
Ext. f.
Holes no.
OD - ID
2
- 6) . 1,2
Note: When steel rings are required inside the folds, the P.C.
is calculated by our engineering department.
VARIFLEX BELLOWS
Materials available
Leather, rubberized fabric, aluminum-coated
carbon fabric, etc.
Also available in oval and square shapes!
Dimensions to be determined with our engineering
department.
40
Page 41 of 52
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Materials available:
Ext. (OD)
ROUND BELLOWS
HEAT-FORMED
AND
These are used when high mechanical strength and heat resistance are required.
Ext. (OD)
H1
Int. c.
AP
Stroke
Int. (ID)
P.C.
Int. f.
Holes no.
Int. hole
Ext. f.
+1
AP
Materials available:
OD - ID
2
) . 1,41
Note: When steel rings are required inside the folds, the P.C. is calculated by our
engineering department.
www.pei.it
41
Page 43 of 52
ROUND BELLOWS
QUESTIONNAIRE
FOR
ROUND BELLOWS
Ext. (OD)
Bellows type
H1
Int. c.
Int. (ID)
Sewn
Heat-formed
Variflex
Fastening system
Hole no.
Int. f.
Int. hole
Ext. f.
Other ......................................................
Company name: ...............................................................................................................
Contact person: ...............................................................................................................
Tel.: .................................................Fax: ...........................................................................
Quantity: ...........................................................................................................................
Annual demand:...............................................................................................................
Date: ..................................................................................................................................
Notes:................................................................................................................................
NOTE: The data fields and/or tables marked by
42
Page 43 of 52
Working position:
Horizontal
Vertical
Temperature of material falling on the
bellows:
...........................................................C
Part to be protected:
Stem or shaft:
Diameter.......................................mm
Screw:
Diameter.......................................mm
Pitch .............................................mm
Ball screw:
Diameter.......................................mm
Pitch .............................................mm
RPM in rapid travel.............................
With longitudinal seam
Other ..................................................
...........................................................
...........................................................
...........................................................
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Stroke
P.C.
PROFILED WIPERS
FOR
GUIDES
FB 25
FB 18
9,5
18
11
14
14
4,6
8,5
4,6
4,6
25
FB 14
21
18
10
These consist of a Stainless steel housing to protect from shavings, and an inner profile of Polyurethane.
9,5
9,5
Profile: Polyurethane
Length: 530 mm
Stainless steel reinforcement
Profile: Polyurethane
Length: 3000 mm
Stainless steel reinforcement
www.pei.it
Profile: Polyurethane
Length: 3000 mm
Stainless steel reinforcement
43
Page 45 of 52
FB 27
AL 18
27
24,6
18
14
10,5
0,3
Profile: Polyurethane
Length: 1000 mm
Aluminum reinforcement
RA 02
RA 03
2
15
12
9,5
7,5
1,3
18
2,5
15
RA 01
5
7
9
Profile: Synthetic rubber
Length: 500 mm
Steel insert
RA 04
RA 05
RA 06
6
5
2,2
2,2
11
44
Page 45 of 52
www.pei.it
31
28
25
21
17,5
21
2,2
7
Profile: Synthetic rubber
Length: 560 mm
Steel insert
9,5
9,8
FOR
5,8
4,3
7,7
1,5
Profile: Polyurethane
Length: 3000 mm.
Steel reinforcement
WITH
6,2
12,5
LINEAR BRUSHES
12
13
20
PR 3
8
1,3
1,5
2
16
7
2,5
PR 2
RA B3
11
1,5
RA B2
RA B1
18,5
Profile: Polyurethane
Length: 3000 mm.
Steel reinforcement
SUPPORT FRAME
Length
Bristle
11
22
40
60
80
100
20
50
80
21
20
32
32
32
32
20
20
20
17
9
15
15
15
15
9
9
9
14
6
10
10
10
10
6
6
6
9
26
40
60
80
100
24
54
84
9
5
10
10
10
10
5
5
5
18
31
50
70
90
110
29
59
89
1000
2000
2000
2000
2000
2000
2000
2000
2000
Nylon 0,15
Nylon 0,15
Nylon 0,25
Nylon 0,50
Nylon 0,50
Nylon 0,50
Brass 0,15
Brass 0,15
Brass 0,15
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G
H
F
SN1 32
SN2 42
SN3 72
SN4 92
SN5 112
SN6 132
S01 40
S02 70
S03 100
Code
45
Page 47 of 52
20
1,5
no
-20 +100
20
1,5
2,5
TEMAT202
Neoprene*
Polyester
Neoprene*
0,5
250
-20 +100
20
1,5
2,5
TEMAT003
Neoprene*
Polyester
Hypalon*
0,6
250
-20 +100
20
1,8
5,5
6,5
Thickness of
1 fold (SP)
mm
With longitudinal seam
thickness of 1
fold (SP) mm
-15 +100
250
Suitable
material
250
0,5
Thickness of
1 fold (SP)
mm
0,3
Hypalon*
Suitable
material
Material suitable
for cover
with canister
Neoprene*
Polyester
Suitable
material
Material suitable
for cover
without canister
Polyamide
Neoprene*
Min winding
diameter mm
Continuous
C
Neoprene*
TEMAT002
Visible side
TEMAT001
Code
Momentary
contact C
Heat-formed round
bellows
Thickness
Sewn round
bellows
Hidden side
Thermic
welded covers
Fabric insert
Roll-up Covers
TEMAT004
Neoprene*
Polyester
Hypalon*
0,8
250
-20 +100
20
2,4
TEMAT005
Neoprene*
Polyester
Hypalon*
1,0
250
-20 +100
20
TEMAT007
Neoprene*
Kevlar*
Hypalon*
1,15
350
-20 +100
20
3,5
TEMAT008
NBR
Polyamide
NBR
0,4
250
-20 +100
20
1,2
4,5
TEMAT009
Silicon
Fiberglass
Neoprene*
0,42
350
-60 +200
20
1,5
10
TEMAT091
PVC
Fiberglass
PVC
0,44
300
-30 +80
20
1,5
TEMAT101
Ptfe
Fiberglass
Ptfe
0,125
320
-200 +260
20
TEMAT102
Ptfe
Fiberglass
Ptfe
0,250
320
-200 +260
20
TEMAT104
Ptfe
Fiberglass
Ptfe
0,7
320
-200 +260
20
TEMAT105
Ptfe
Kevlar*
Ptfe
0,42
320
-200 +260
TEMAT106
Ptfe
Polyestere
Polyurethane 0,3
200
-30 +120
20
20
70
TEMAT011
Aluminium-carbon fabric
0,7
2500
-100 +260
TEMAT012
0,2
1200
-250 +400
TEMAT013
0,3
1200
-250 +400
90
TEMAT014
0,4
1200
-250 +400
150
TEMAT015 Polyurethane
Polyester
Polyurethane 0,25
200
-30 +90
20
TEMAT151 Polyurethane
Polyester
Polyurethane 0,35
200
-30 +90
20
TEMAT161 Polyurethane
Polyester
0,8
200
-30
+90
20
Polyurethane
Grey
Polyester
1,4
200
-30
+90
70
TEMAT162 Polyurethane
Polyester
1,4
200
-30
+90
70
TEMAT164 Polyurethane
Kevlar*
Polyurethane 0,35
350
-30 +180
20
TEMAT165 Polyurethane
Nomex*
Polyurethane 0,36
300
-30 +130
20
TEMAT167 Polyurethane
Polyestere
Polyurethane 0,5
200
-30 +90
20
190
-30 +140
20
TEMAT017
PVC
Polyester
PVC
0,36
100
-30 +70
20
TEMAT018
PVC
Polyester
PVC
0,7
100
-30 +70
20
TEMAT019
PVC
Polyester
PVC
0,5
100
-30 +70
20
TEMAT020
PVC
Polyester
PVC
0,25
100
-30 +70
20
TEMAT022
PVC
Polyester
Net
Polyester
Net
1,4
100
-30 +70
40
TEMAT160
* Neoprene, Hypalon, Kevlar, Panox and Nomex are registered Dupont trademarks.
46
Page 47 of 52
www.pei.it
2,1
2,5
1,5
1,5
2,1
3,5
1,5
2,5
Description of materials
Code
TEMAT001 Resists water, oil, coolant, diluted acids, petroleum products, atmospheric agents and ozone. Fair shear strength and abrasion resistance.
TEMAT002
TEMAT202
Resists water, oil, coolant, diluted acids, petroleum products, atmospheric agents and ozone. Good shear strength and abrasion resistance. Hypalon
TEMAT008
Excellent resistance to mineral and vegetable oils, hydrocarbons, water and gas. Good mechanical properties. Normally used in the food industry
since appropriate for use around oil, grease, blood, etc.
TEMAT009 Especially suited to high and low temperatures. Fiberglass has strong temperature resistance, but poor mechanical strength. Silicone is an excellent
adhesive and resists chlorides, solvents, UV rays and ozone. Self-extinguishing.
TEMAT091 Fabric appropriate for use around small weld splatter. Also suitable for use around acids. Self-extinguishing.
TEMAT101 Work areas with heavy concentration of acids. Highly anti-adhesive surface. Low friction coefficient. Chemically inert. Resists formation of mold and
TEMAT102 fungus. Non-toxic. Highly limited thermal expansion. Transparent to microwaves and UV rays. Teflon is suitable for all acids except SODIUMTEMAT104
Same characteristics as above. Excellent mechanical strength. Good shear strength of Kevlar. Normally used when there is heavy mechanical
TEMAT106 Excellent resistance to oils and chemical products. No adhesive surface. Low friction coefficient.
Excellent chemical inertia. Excellent resistance to abrasion and bending resistance. Mainly used in grinding machines.
TEMAT011 Self-extinguishing by nature. Carbon fibers resist up to 2500 C for short periods. Excellent mechanical strength. The aluminum-coating reflects
radiant heat. Resists heavy weld splatter and molten metal; mainly used in foundries.
TEMAT012
Used for harsh working environments with heavy concentrations of sharp shavings and high temperatures.
Good resistance to petroleum products, oils and heavy abrasion. Excellent bending strength.
TEMAT161 Good resistance to petroleum products, oils and heavy abrasion. Good transverse rigidity. Normally used around medium quantities of shavings. Not
suitable for dry use with hot shavings.
TEMAT160 Good resistance to petroleum products, oils and heavy abrasion. The two-ply fabric insert gives high transverse rigidity and attractive appearance.
Normally used around large quantities of shavings. Not suitable for dry use with hot shavings.
TEMAT162 Static-proof.
TEMAT164 Good resistance to petroleum products, oils and heavy abrasion. Excellent bending strength. Excellent mechanical strength; Kevlar has excellent
shear strength. Normally used when there is heavy concentration of sharp shavings, and high temperatures.
TEMAT165
Good resistance to petroleum products, oils and heavy abrasion. Excellent bending strength. Excellent mechanical strength. Good resistance to
small weld splatter or hot material. Widely used in laser cutting machines. Self-extinguishing.
TEMAT167 Good resistance to petroleum products, oils and heavy abrasion. Excellent bending strength. Excellent mechanical strength.
Excellent resistance to mineral oils und grease; high abrasion resistance; excellent mechanical strength and bending
TEMAT169 strength. Good resistance to small weld splatter or hot material; at present considered the best commercial material to be used in laser
cutting machines. Self-extinguishing.
TEMAT017
TEMAT018
TEMAT019
Mainly used around heavy ambient dust, small splatter of coolant and oil. Also appropriate for use around acids.
TEMAT020
TEMAT022 This material consists of high-strength polyester netting with a grid of 20 x 20 mm. Good mechanical strength; tensile strength of up to 60 kN/m.
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47
Page 49 of 52
48
Page 49 of 52
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Reproduction of this page is strictly prohibited.
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49
Page 51 of 52
This catalogue is our property and may not be reproduced in any part.
Dimensions in mm.
P.E.I. srl reserves the right to modify data, drawings and dimensions contained in this catalog
without prior notice.
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