Assembly Instruction

Connector : Series 1051 A004-9

Instruction de Montage

General Instruction for

SE, KE, DSR, DKE & DKBE

Fischer Connectors SA
Saint-Prex, Switzerland
Phone +41 21 800 95 95
Fax
+41 21 800 39 24
www.fischerconnectors.com
mail@fischerconnectors.ch

Montageanleitung

I - Tool Required
For all versions:
Wire Cutter
Stripping Tool
Soldering Iron
Flat Spanners:
12 mm (fork thickness: 3.0 mm)
15 mm
19 mm
20 mm
21 mm

Fischer Part Number

TX00.012 (2x) (*)

TX00.015
-

Additional tools to
crimp contact:

Fischer Part Number

Crimping Tool

TX00.242

Positioner

TX00.315

(*) The use of a "Breaking" Torque Handle is recommended.

II - Connector Parts
Insulating
Washer (*)

SE / DSR

Washer

Male

Female
KE / DKE
DKBE

Nut

Body

Contact
Block

Spacer
Center
Contact

Seal
Clamp Nut
with
O-Ring

Cable
Clamp

Insulator

Strain
Relief
SE / KE

(*) Only for Triax 11 cable version

III - Cable Stripping Dimensions

13

(12)

All dimensions in mm.

These values are given for reference.
It is adviced to strip the cable step by step as
explained further in this document.
5-6
(19)

6
25

STEP 1 - Disassemble Connector

1.1 Loosen the Inner Assembly manually and remove it from the body.
1.2 Loosen screws manually and take out the parts.

This document is the proprietary of Fischer Connectors SA. All communications to third parties or the reproduction in any form, even partial, are prohibited without our written consent.
Ce document est la proprit de Fischer Connectors SA. Toute communication une tierce personne ou la reproduction sous n'importe quelle forme, mme partielle, est interdite sans consentement crit.
Dieses Dokument ist das Eigentum von Fischer Connectors SA. Die Weiterleitung an Drittpersonen oder Vervielfltigung in irgendeiner Form, selbst teilweise, ist ohne schriftliche Zustimmung untersagt.

Document No. 600.00.445

Rev : 2.1

Date : 28-Apr-15

Established by : NCT
Page 1 of 3

Approved by : SKE

Connector : Series 1051 A004-9

General Instruction for SE, KE, DSR, DKE & DKBE
STEP 2 - Slide Back Parts and Strip Cable
2.1 Slide the Strain Relief, the Clamp Nut, the Seal and the Cable Clamp onto the cable.
2.2 Cut back the Cable Jacket and Braid 2 at the length specified on the figure.

Remove completely the swarf from Braid 2.

Be careful not to mark the Cable Insulator 2.
2.3 Cut back Cable Insulator 2 at the length specified on the figure.

Be careful not to mark Braid 1 when cutting Insulator 2.

Braid 1

Cable
Insulator 2

Braid 2

6
13
Cable
Clamp

25

Strain
Relief SE / KE

Clamp Nut
with O-ring

Seal

STEP 3 - Tighten Cable Clamp and Braid 2

3.1 Slide the Cable Clamp back level to where the Cable Jacket was cut and slide the Seal against the Cable Clamp.
Smooth the mesh of Braid 2, and then fold it back over the Cable Clamp to an even width as shown.
Trim the folded Braid 2, level with the rim so that it does not reach A as shown.

If not folded back evenly, it may cause the screw to become loose.
3.2 Slide the Washer against the folded Braid 2.
3.3 Thread and tighten the Inner Insulator and the Clamp Nut with 12 mm and 15 mm Flat Spanners.

Be careful not to bend back Braid 1 when sliding the Inner Insulator on the cable.

Be careful not to let the Spanner slip sideways off the flats, because it will damage the Inner Insulator.

Screwing torque: 3.0 - 3.5 Nm.
Risk of breaking the Insulator. Do not screw beyond the max value!

Make sure the screw is tight. Check if length L1 is correct after clamping.

Washer
Braid 1

Trim

Inner
Insulator
Fold back Braid 2 evenly

Seal

L1 = 50.6 mm
DO NOT SCREW
BEYOND 3.5 Nm

12

TX00.012
Torque: 3.0 - 3.5 Nm

15

STEP 4 - Fold back Braid 1 over Spacer

4.1 Slide the Spacer over Braid 1 and locate it in position in the Inner Insulator.

Be careful not to bend back Braid 1.
4.2 Smooth the mesh of Braid 1, and fold it back on the Spacer evenly.
4.3 Trim the folded Braid 1, level with the rim so that it does not reach the screw.

If not folded back evenly, it may cause the screw to become loose.
Braid 1
Spacer
Fold back Braid 1 evenly

Cable
Insulator 1
Document No. 600.00.445

Trim

Screw

Rev : 2.1
Page 2 of 3

TX00.015

Connector : Series 1051 A004-9

General Instruction for SE, KE, DSR, DKE & DKBE
STEP 5 - Mount Center Contact
5.1 Cut back the Cable Insulator 1 at distance L2 from the Spacer as shown.

Be careful not to mark the Center Conductor when cutting Insulator 1.

The Center Conductor should be L3 long after the cutback.
5.2 Only for Triax 11 cable: slide Insulating Washer on Center Conductor of cable.
5.3 Solder or crimp Center Contact on Center Conductor of cable.

For crimping, use Crimping Tool TX00.242 set at position [14] and Positioner TX00.315.
Center
Contact

Insulating
Washer (*)

L2
0.0 - 1.0

L3
5.0 - 6.0

mm

L2

L3

[14]

Contact
Block

Nut

TX00.242
Solder or Crimp
TX00.315

(*) Only for Triax 11 cable version

STEP 6 - Mount Contact Block and close Connector

6.1 Slide Contact Block and tighten Nut with two 12 mm Flat Spanners. Turn only the Spanner that is on the Nut.

Screwing torque: 1.5 - 2.0 Nm.
Risk of breaking the Insulator. Do not screw beyond the max value!

Make sure the screw is tight. Check if length L4 is correct after clamping.
6.2 Insert the Inner Assembly into the Body and screw the Clamp Nut with 15 mm and 20 mm Flat Spanners.

Screwing torque: 6 - 8 Nm.

Make sure the screw is not loose. The O-Ring should be placed fully inside the Body.

Check the length of the Connector L5.
6.3 Slide the Strain Relief over the back of the Clamp Nut.

Make sure the Strain Relief is seated properly.
L4

SE
DSR
KE
DKE
DKBE

L4
80.1
80.1
80.6
80.6
80.6

L5
83.5
85.4
85.6
85.6
85.6

mm

Inner Assembly

SE

DO NOT SCREW
BEYOND 2.0 Nm

TX00.012
Torque: 1.5 - 2.0 Nm

12

12

TX00.012
Strain Relief
SE / KE

L5

DSR

19

15

DKE

21

15
Torque: 6 - 8 Nm

DKBE

21

15

KE

20

15

20

15

TX00.015

NOTE
Ensure that no swarf from Braid 1 & 2 enters the Connector, as it may cause a short circuit.
In tightening the screws, use only designated Spanners and apply the specified torque so that it will not loosen easily or damage the Inner Insulator.
Document No. 600.00.445

Rev : 2.1
Page 3 of 3