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ORIGINAL INSTRUCTIONS
Information Subject to Change
CONFIDENTIAL
Table of Contents
1
General ............................................................................................................................................................................ 4
Troubleshooting .............................................................................................................................................................. 5
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
Warning Emails.................................................................................................................................................. 9
2.5.3
2.5.4
2.5.5
2.6
2.6.1
2.6.2
2.7
2.8
Proximity Switches............................................................................................................................................... 14
2.9
Doors ................................................................................................................................................................... 15
2.10
2.11
2.11.1
2.11.2
Exacta Activation......................................................................................................................................... 17
2.11.3
Unitec Activation......................................................................................................................................... 17
2.12
2.12.1
2.13
2.13.1
2.13.1.1
2.13.1.2
LaserWash Maintenance............................................................................................................................................... 19
3.1
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PDQ Manufacturing, Inc.
Information Subject to Change
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3.1.1 LaserWash Break-In Maintenance Checklist ................................................................................................... 20
3.1.2
3.1.3
3.2
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1 General
This manual includes information that is helpful for the wash owner in troubleshooting and maintaining the LaserWash.
WARNING READ PDQ MANUAL 10060135, SAFETY AND INTRODUCTION FOR LASERWASH FOR
IMPORTANT SAFETY INFORMATION PRIOR TO BEGINNING THE PROCESS DESCRIBED IN THIS
MANUAL SECTION. 10060135, SAFETY AND INTRODUCTION, IS PROVIDED AS PART OF THE
OWNER/OPERATOR MANUAL, THE DISTRIBUTOR MANUAL, AND IS AVAILABLE ON THE INTERNET
AT www.pdqinc.com.
WARNING READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING THE PROCESS DESCRIBED
HEREIN. IF QUESTIONS RESULT OR PROBLEMS OCCUR PLEASE CALL PDQ MANUFACTURING, INC.
AND ASK TO SPEAK TO A SERVICE TECHNICIAN.
NOTE: All information and drawings herein are the property of PDQ Manufacturing Inc and shall not be
copied or used except for the purpose for which it is expressly furnished. The drawings and any
copies thereof (partial or complete) shall be returned to the owner upon demand.
NOTE: All drawings, data, and specifications contained in this manual are subject to change without notice.
Results may vary.
NOTE: For the latest manual updates go to www.pdqinc.com.
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2 Troubleshooting
2.1 Prior to Performing Troubleshooting
WARNING IMPROPER INSTALLATION, ADJUSTMENTS, ALTERATIONS, SERVICE,
MAINTENANCE OR USE CAN CAUSE FIRE, ELECTRICAL SHOCK, OR OTHER CONDITIONS
WHICH MAY CAUSE DEATH, PERSONAL INJURY, OR PROPERTY DAMAGE. CONSULT PDQ
MANUFACTURING FOR INFORMATION OR ASSISTANCE. USE THE INDIVIDUAL
INSTRUCTIONS PACKAGED WITH THE KITS OR ACCESSORIES DURING INSTALLATION.
System Stops OK: ensure bay system stop relay is pulled in, located in maintenance box (if applicable)
Remote Control: ensure machine is in maintenance mode and perform basic remote commands
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Information Subject to Change
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POTENTIAL SOLUTION
Ensure machine is in maintenance mode.
Check remote batteries.
Ensure remote is pointed at bay sign.
Ensure remote is close enough to bay sign.
Check for proper remote commands.
Check infrared receiver for blockage.
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POTENTIAL SOLUTION
Ensure using an Ethernet 10BaseT patch cable.
Check proper IP address setup on client
computer/handheld.
Ethernet plug is not properly seated.
Check proper Ethernet cable plug or cord ends for
corrosion.
Ensure web server is running.
Check drivers support network card.
Ensure client computer/handheld is working correctly.
The client computer/handheld is caching content.
Check refresh rate.
Press F5 to refresh manually before making change.
Reboot client computer/handheld.
Wait for conductor to perform other more critical tasks.
Check web server is running (conductor).
Check battery backup (located on hub).
Replace battery with CR2032 battery.
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Info Emails
Info Email
Description
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Warning Email
Description
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Error Email
Description
Self explanatory
Self explanatory
Self explanatory
Self explanatory
Wash has been purchases at Entry Station, but the
LaserWash is unable to process the package because
of the described reason. In the cases of Weep errors,
the machine should be checked for freeze damage or
ice preventing machine motion.
Check machine for other errors. Press <INFO> for
additional information.
Self explanatory
No response from the SMS server. Verify correct
server address.
Bridge Calibration file is missing or corrupt. Verify
CFDisk is in the Viper and is not full. Then re-run
calibration routines from Startup Procedure.
TE: Stuck in Bay Active - Gantry did not return home while
unloading
TE: Stuck in Bay Active - Gantry did not return home
TE: Stuck in Bay Active - In place sensor active
TE: Stuck in Bay Active - Backup sensor active
TE: Stuck in Bay Active - Loading Sonics Active
TE: Stuck in Bay Active Side sensors active
TE: Stuck in Bay Active - Back Loading Sonics Active
TE: Stuck in Bay Active
TE: Abort Wash State= XXX (where XXX is the abort reason.)
Self explanatory
Self explanatory
Software Errors: Call PDQ Technical services.
LaserWash was unable to complete the startup test
and move to load position. The LaserWash will retry 5
times before closing the wash and entering
maintenance mode. Check for other errors using the
home page and the Info button.
Stuck in Bay error detected along with associated
cause. A new wash package can not be sold until this
state has been cleared. Verify no obstructions or
vehicles are blocking associated sensor.
Check sensor behavior and wiring.
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2.5.4
ORIGINAL INSTRUCTIONS
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Description
Check network cables and connectors.
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Description
After each wash, LaserWash performs a safety startup check. This ensures the wash bay is clear and ready for service. If
startup check fails, machine re-tests until functional. The LaserWash makes up to a max of 5 attempts.
Technicians may manually force a safety startup:
1. Cycle power to LaserWash Wash Controller by issuing a reset command from the remote control or diagnostics web
page [TEST] [9][0] [ENTER].
2.6.2
1. Toggle the switch from Maintenance Mode back to Run Mode [INSTANT] [2] [0].
2. If there are no motion errors, the machine will automatically drive back to home position.
If machine WILL NOT automatically drive back to home position, see below.
NOTE: Ensure Bridge movements are free of obstructions.
If user presses ALT before Up, Left, Right or Back when using joystick keys on remote
NOTE: control, speed movement reduces to creep speed; this ignores errors, limits and collision
errors.
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ORIGINAL INSTRUCTIONS
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CAUTION! WHEN A MACHINE MOVE IS MADE WITH THE REMOTE CONTROL AT LOW
SPEED WITH THE ALT KEY, THE BRIDGE AND TROLLEY DO NOT STOP ON EXTENT
SWITCHES. KEEP HANDS AND BODY PARTS CLEAR WHEN OPERATING IN THIS MODE TO
PREVENT CRUSHING BETWEEN THE MOVING MACHINE AND THE END STOPS.
WARNING! WHEN OPERATING THE MACHINE IN MANUAL MODE WITH THE REMOTE
CONTROL, THE USER WITH THE REMOTE CONTROL IS IN CONTROL OF ALL MACHINE
FUNCTIONS. BE SURE THAT PEOPLE ARE CLEAR OF MOVING PARTS OF THE LASERWASH
PRIOR TO INITIATING A MANUAL MACHINE MOTION COMMAND.
KEEP TROLLEY/ ARCH TO OUTER LIMITS TO MIMIC A VEHICLE IN THE WASH BAY WHEN MOVING
!!IMPORTANT!! THE MACHINE AROUND MANUALLY. CARE SHOULD BE TAKEN WHEN ROTATING THE ARCH AS TO
NOT DRIVE OR ROTATE THE ARCH INTO PEOPLE OR OBJECTS WITHIN THE BAY.
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ORIGINAL INSTRUCTIONS
PDQ Manufacturing, Inc.
Information Subject to Change
The following IO monitors are used to troubleshoot extent and marker problems:
Switch
Bridge Extent Flag
Bridge Marker
Trolley Extent
Trolley Marker
CONFIDENTIAL
Input
Command
X205
X207
X206
X208
In addition, the position of the front gantry is annunciated using [STATUS] [5] [ENTER]. If the gantry is at an extent, this
command will let you know the position where the node thinks the bridge or trolley is located.
NOTE:
POTENTIAL SOLUTION
Measure between the brown (12+) and blue (12C).
Should measure 12VDC.
Trace wires back until user finds 12 VDC.
Check to see if the contact in the proximity switch is
functioning; place voltmeter leads on the blue wire,
12VDC common and the black wire, signal. With nothing
in front of the sensor, user should measure 12 VDC.
When a piece of metal is placed in front of the sensor
the voltage should drop to 0 VDC.
The brown wire should be terminated to 12 VDC +, the blue wire terminated to 12 VDC common, and
the black wire to signal.
When troubleshooting the proximity switch, first check for misalignment and damage to the switch.
Proximity switches have a specific range from the target at which they will operate. The proximity
switches should all be set within 1/4" (0.64cm) to 1/8" (0.32) from the flags and targets they read. The
NOTE : proximity switch should be replaced if there are scratches or cracks on the face of the sensor. Check the
cable for wear, abrasions, and corrosion on the pins at the molded end of the cable. It is recommended
that dielectric grease be applied to the molded end of the cable to help protect against moisture and
chemicals.
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ORIGINAL INSTRUCTIONS
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2.9 Doors
Refer to manual 10060138 Programming.
PROBLEM
Exit/entrance doors not opening as desired:
POTENTIAL SOLUTION
Ensure doors are in correct mode (normally open, normally
closed, drive-in back-out).
Verify door control set-up parameters.
Ensure machine is in running mode.
Ensure door output is activated.
Ensure vehicle present-input is activated.
Check all hold conditions.
Check normal anti-wind tunnel mode is turned on for
entrance door, not exit door (ENTRANCE ONLY).
Check if time of day or temperature overrides are in effect.
Ensure doors are in normally closed mode, not normally
open mode.
Verify nothing is obstructing the door photo eyes.
Ensure door output is activated.
Check entrance door eye input.
Verify door control set-up parameters.
Check exit door eye/floor loop input.
Issue a manual close command from remote control.
Verify door control set-up parameters.
Ensure door path is free of obstructions.
Switch the conductor mode.
Example: If in Run mode, switch to maintenance.
Ensure door photo eyes are working correctly.
Note: To prevent the door from closing on a vehicle,
ensure door setup in the door control manufacturers
setup requires operator to physically hold a remote
button while the door closes.
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POTENTIAL SOLUTION
Check outputs from entry station to wash activation node.
Check Ethernet connection from Access to conductor hub.
Check wash package input wiring.
Check wash package programming.
Check appropriate wash activation station is selected.
Check wash activation station and/or programming are correct.
Check wiring in wash activation unit or bay sign.
Ensure correct wash activation station is programmed into
machine.
Check wash activation station and/or programming are correct.
Ensure wash is in run mode.
Check wash activation and bay sign for loose wiring.
Check the proper wash activation station is programmed into
machine.
Ensure buy-ups are programmed into machine.
Ensure correct wash activation station is programmed.
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ORIGINAL INSTRUCTIONS
PDQ Manufacturing, Inc.
Information Subject to Change
CONFIDENTIAL
2.11.2 Exacta Activation
PDQ 24VDC INPUTS
PDQ 24VAC OUTPUTS
ACTIVATION NODE X101: WASH ACTIVATION VEHICLE
ACTIVATION NODE Y403: WASH OPEN
ACTIVATION NODE X102: WASH #1
ACTIVATION NODE Y103: WASH CLOSED
ACTIVATION NODE X103: WASH #2
ACTIVATION NODE X104: WASH #3
ACTIVATION NODE X105: WASH #4
ISSUES
Unit does not hold wash inputs high, only pulses them.
Unit does not give next wash until wash in use goes off.
Wash activation vehicle uses Exacta "Wash Pending" signal; Wash Pending signal needs special software from Exacta.
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ORIGINAL INSTRUCTIONS
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CONFIDENTIAL
Tech:
83340 (partial access, does not include Sales info and allowing free washes)
IP Address:
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ORIGINAL INSTRUCTIONS
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3 LaserWash Maintenance
With the exception of the Owner/Operator Daily Checklist, maintenance and service of the LaserWash is intended to be
performed by trained service personnel. This manual contains several checklists that may be used for performing and
tracking the performance of maintenance. Make copies of these checklists, complete them, and keep them as records
of service performed throughout the life of the LaserWash.
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Technician
Bridge Serial
Number
Site Location
LB_____
Items to Check
Item
OK
Not
OK
PDQ Manufacturing
1698 Scheuring Road
DePere, WI 54115
(800) 227-3373
www.pdqinc.com
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ORIGINAL INSTRUCTIONS
PDQ Manufacturing, Inc.
Information Subject to Change
CONFIDENTIAL
3.1.2 LaserWash Owner/Operator Daily Maintenance Checklist
The following items must be observed and noted daily. These items are intended to be checked by a person not
necessarily trained to service the machine. The following form should be printed and used to record the inspection
results.
Name of
Observer
Bridge Serial
Number
Site Location
LB_____
Items to Check
Item
OK
Not
OK
Washing a Vehicle
Issue a code for the best wash and wash a
vehicle.
Check Wash Activation Station.
Check door operation.
Check underbody.
Check for proper instructional and service
confirmation (if applicable) sign operation
throughout the wash process.
Check for audible signals (stop, forward, and
backup) while loading the vehicle.
Check for smooth rotation of the spray arch
throughout the wash cycle.
Check for complete detergent coverage.
Check High Pressure wash performance.
Check (listen for) smooth, quite, operation of the
machine.
Check wax coverage.
Check for complete rinse.
Check Spot Free rinse system and application
Check dryer operation.
Check car for wash and dry quality.
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ORIGINAL INSTRUCTIONS
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CONFIDENTIAL
OK
Not
OK
PDQ Manufacturing
1698 Scheuring Road
DePere, WI 54115
(800) 227-3373
www.pdqinc.com
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PDQ Manufacturing, Inc.
Information Subject to Change
CONFIDENTIAL
3.1.3 Periodic Maintenance.
The following maintenance items should be performed at the specified intervals throughout the life of the machine.
Please contact you PDQ Distributor for assistance.
Perform Every Two Weeks
Item
OK
Not
OK
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Perform Every Three Months. In addition to the monthly checks, perform the following
Not
Item
OK
Action Taken or Recommended
OK
Change high pressure pump oil (every 500 hours
or 12,000 vehicles; General Pump crankcase
holds 71oz. Cat Pump crankcase holds 134oz.)
Inspect gearboxes for leaks, or loose
components
Replace arch shear bolt (torque to 20 ft-lbs; 27
N-m)
Pump reclaim pits
Replace RO pre-filter cartridge
Perform Every Six Months. In addition to the three-month checks, perform the following
Not
Action Taken or Recommended
Item
OK
OK
Check rail-to-rail spacing for main machine rails
(should be 152; 3861mm)
Check dryer fan blades for cracks
Perform Annually. In addition to the six-month checks, perform the following
Not
Action Taken or Recommended
Item
OK
OK
Check and replace all injectors
Check and replace all arch nozzles
Clean reclaim pits
Perform Before the Start of the Winter Washing Season.
Item
OK
Not
OK
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ORIGINAL INSTRUCTIONS
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!!IMPORTANT!!
Below is a brief and generic description of the changes to this manual document. This
is intended to give a history of the changes and guide the reader to the area impacted
by each revision. Not all the individual change details within the document are listed
and indicated.
READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING INSTALLATION.
If problems occur, please call PDQ Manufacturing, Inc. and ask to speak to a service
technician.
Rev
00
01
Pages
9,10,11,
24
Description
Initial Release
9-Deleted lost hyperlink and added description
10-Formatted table to keep text together
11-deleted lost hyperlink and added description
24-Changed reference to gearbox box oil change to
inspect for leaks
Completed By
PHK
RJP
Checked by
KS
PHK
Date
1-25-10
6-16-10
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