TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
1 of 8

METHOD STATEMENT FOR CRACK REPAIRING

WORKS USING CONCRESIVE 2200 AND
CONCRESIVE 1320

(Replace with the projects name, at location , city

name)

PROJECT

CLIENT

: (Replace with the clients name)

MASTER DEVELOPER

: (Replace with the master developers name)

PMC

: (Replace with the PMCs name)

LEAD CONSULTANT

: (Replace with the lead consultants name)

SUB-CONSULTANT

: (Replace with the sub-consultants name)

MAIN CONTRACTOR

: (Replace with the main contractors name)

SUB-CONTRACTOR

: (Replace with the sub-contractors name)

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
2 of 8

TABLE OF CONTENTS
1.

REVISION RECORD............................................................................................................................................

2.

PURPOSE............................................................................................................................................................

3.

SCOPE.................................................................................................................................................................

4.

SEQUENCE OF RELATED ACTIVITIES.............................................................................................................

5.

REFERENCES.....................................................................................................................................................

5.1.

Contract documents......................................................................................................................................

5.2.

Contractors Submittal....................................................................................................................................

6.

DEFINITIONS / ABBREVIATIONS......................................................................................................................

6.1.

Definition.........................................................................................................................................................

6.2.

Abbreviations.................................................................................................................................................

7.

RESPONSIBILITIES............................................................................................................................................

8.

PROCEDURE.......................................................................................................................................................

8.1.

General............................................................................................................................................................

8.2.

Material............................................................................................................................................................

8.3.

Substrate Preparation....................................................................................................................................

8.4.

Application......................................................................................................................................................

9.

RESOURCE REQUIREMENTS...........................................................................................................................

9.1.

Manpower........................................................................................................................................................

9.2.

Material............................................................................................................................................................

9.3.

Plant & Equipment.........................................................................................................................................

10.

HEALTH, SAFETY, ENVIRONMENT (HSE)....................................................................................................

11.

ATTACHMENTS..............................................................................................................................................

11.1.

Inspection Checklists................................................................................................................................

11.2.

Inspection Test Plan..................................................................................................................................

11.3.

Risk Assessment.......................................................................................................................................

11.4.

Technical Data sheet (TDS).......................................................................................................................

11.5.

Material Safety Data Sheet (MSDS)..........................................................................................................

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
3 of 8

1. REVISION RECORD
This page is a record of all revisions of the document identified below by number and
title. All previous revisions are hereby superseded and are to be destroyed.
Rev

Date

By

Chkd.

Approve
d

Description of Revisions
First issue

Signature field
Revision
Number

Reviewed
By

Approved
By

Revision
Date

Constructio Technical
n Manager Manager

Project
Manager

Prepared
by

QA/QC
Engineer

Checked by

MEP CoSubHSE Officer coordinator contractor

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
4 of 8

2. PURPOSE
3. SCOPE
This Method Statement details general procedures to be followed for concrete crack
repairing works using Concresive 2200 and Concresive 1320 at Project. It includes
preparatory works, repairs and curing.

4. SEQUENCE OF RELATED ACTIVITIES

1.
2.
3.
4.
5.
6.

Identifying crack repair area

Marking the crack repair area
Decide on repair material
Preparation of area
Application of repair material
Final Inspection.

5. REFERENCES
5.1.

Contract documents

1. Project Specification
2. Contract Drawings

5.2.

:- Division 3, Section 036400

:-

Contractors Submittal

3. Project Quality Plan

4. Project Safety Plan

::-

5. Material approvals
Sr.
No.
1
2
3

Description

Material Sub.
No.

Rev No.

Date

Remarks

Shop
Drawings

Rev No.

Date

Remarks

MET no.

Rev No.

Date

Remarks

6. Shop Drawings
Sr.
No.
1
2
3

Description

7. Related method Statements

Sr.
No.
1
2
3

Description

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
5 of 8

6. DEFINITIONS / ABBREVIATIONS
6.1.
1.
2.
3.
4.
5.
6.
7.
8.

Definition

Project
-(Replace with project name)
Client
-(Replace with clients name)
Developer
-(Replace with developers name)
Consultant
-(Replace with consultants name)
PMC
-(Replace with PMC name)
Contractor
-(Replace with contractors name)
Sub-contractor
-(Replace with sub-contractors name)
Supplier
-(Replace with suppliers name)

6.2.

Abbreviations

1. Engineer
2. ICL
3. IR
4. ITL
5. ITP
6. ITR
7. MAT
8. MEP
9. MET
10.
11.
12.
13.
14.
spaces)
15.
16.
17.
18.

- Representative of Name of engineering consultancy

- Inspection Check List
- Inspection Request
-Independent Testing Laboratory
- Inspection and Test Plan
-Inspection & Test Requests
- Material Submittal
- Mechanical Electrical Plumbing
- Method Statement
MIR
- Material Inspection Request
MSDS
- Material Safety Data Sheet
PPE
-Personal Protective Equipment
PQP
-Project Quality Plan
PTW
-Permit To Work ( Working at Height or enclosed
RA
RFIA
SPD
TBM

-Hazard Identification and Risk Assessment

- Request for Inspection and Approval
- Shop Drawing
- Temporary Bench Mark

7. RESPONSIBILITIES
1.

2.
3.
4.

5.

Project Manager has the overall responsibility for the implementation of this
method statement and shall well ensure that Sub Contractors as well other team
members are aware of the requirements of the Method Statement.
Construction Manager will ensure that the Resources are available to carry out the
works as scheduled.
The Project Engineer/Site Engineer is responsible for inspection records and carries
out the works as per approved Shop Drawings, Method Statements.
The Site Engineer/Supervisor is responsible to ensure :
a. That the work has been carried out as per specifications & drawings and
inspections are done as per contract.
b. To check material being used is approved one.
c. Surface preparation is as per the method statement
d. Mixing and application are as per the method statement.
The Surveyor/Site Engineer/Supervisor is responsible for Setting out the area and
measuring, monitoring and controlling the lines and levels.

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
6 of 8

6. The QA/QC Engineer/ QC inspector is responsible to ensure that the work

performed is in compliance with the approved method statement.
7. The Safety Officer is responsible to ensure that all safety precautions are in place
and that the personnel on site possess the necessary and essential PPE.
8. The Safety Officer is responsible to ensure that essential work permits are
available prior to the commencement of the work.
9. Sub-Contractor is responsible to supply the approved material, execute and
complete the work in all respects as per the contract specifications and
agreement.

8. PROCEDURE
8.1.

General

1. The works shall be performed as mentioned in this procedure and the quality
assurance requirements shall be consistent with the relevant sections of Quality
System Procedure Manual of Contracting company as well with the Project Quality
Plan.
2. Shop/Design drawing to be strictly complied with at the site.
3. Work shall not proceed without formal approval by the Engineer.
4. Before commencement of the work, ascertain the nature and location of all
existing services on site by visual survey.
5. If any protection, rerouting, termination or removals of services are required for
the smooth progressing of work, it will be discussed and written approval will be
obtained from Employer as appropriate.

8.2.

Material

1. Concretive 1320, a two component polyurethane system, for sealing cracks,

which cures to form a flexible and impermeable seal.
2. Concresive 2200 bonding agent.

8.3.

Substrate Preparation

1. Remove surface laitance and contamination from area, centred on the crack
50mm wide and along the length of crack, using power wire
brushing, high
pressure water jetting or light blasting.
2. If packers are being used, drill holes along the centre of the crack to accept the
packers. The centre shall be 1-1.5 times the depth of the crack, but
not more than
300mm apart.
3. Use oil free compressed air to blow out the length of the cracks to remove dust
and debris.
4. If flanged injection ports are used, use Concresive 2200 as the bonding agent.
Apply mixed Concresive 2200 to the bottom of the flange at the perimeter. Ensure
that the
paste does not block the port. Use a nail or piece of wire inserted
through the port to
locate the port over the centre of the crack.
5. When all the ports or packers have been placed, apply Concresive 2200 in a strip
20mm wide and 2-3mm thick between the ports and centred on the crack.
6. The paste shall be forced into the substrate to ensure intimate contact. Make sure
the paste seals around the packer or port. Allow to cure.

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
7 of 8

7. If the crack is in a wall or suspended slab and both side can be reached, prepare
both sides in the same manner but centre the injection ports between the ports
on the opposite side.

8.4.

Application

1. Start the injection process from one end of the crack. In case of vertical cracks,
start from the bottom of the crack and work upward.
2. Thoroughly blend and mix 2 components (A & B) of Concresive 1320 for at least
1 minute, using slow speed drill with paddle attached, ensuring a uniform colour is
achieved. Pot life as per the manufacturer recommendation is 20 min / 35C
3. Pour the mixed resin into the injection gun and connect the injection gun to the
port in the lowest point of the crack.
4. Inject resin until it starts to flow from the next port, then close off the port being
injected and move to the port from which the resin is exuding.
5. Repeat the process of injection at a steady rate until the whole length of the crack
has been injected.
6. Allow to cure overnight then remove the injection ports and grind off the paste
over the cracks if required. Final curing to be done for 7 days.

9. RESOURCE REQUIREMENTS
9.1.

Manpower
1. - Site Engineer
3. - Supervisor
5. - Foreman

9.2.

2. - Technician
4. - Helpers

Material
1. - Concresive 1320
2. - Concresive 2200
3. - Packers / Injection ports.

9.3.

Plant & Equipment

1. 3. 5. 7. 9. 11.
13.

Wire brush / grit blaster

Blender & mixing container
Injecting gun
Grinding machine
Grit blaster
- Masonry tools
- Water / spirit level

2. 4. 6. 8. 10.
12.
14.

Hammer
Chisel
Air compressor
water pump
- Gloves
- Goggles
- Water Tanker

10. HEALTH, SAFETY, ENVIRONMENT (HSE)

1. The entire works will be carried out as per the guidelines established in the Project
Specific HSE Plan.
2. Utmost importance shall be given to safety of personnel and protection of existing
above /underground services. It will be ensured that the personnel involved are
thoroughly aware of the Name of the contracting company/ Employer Safety
regulations. To achieve the above the following shall also be ensured:
1. Tool Box Meetings will be conducted before starting the works.

TECHNICAL DEPARTMENT-CIVIL (Replace by the

Project Name)
METHOD STATEMENT
Method statement for concrete crack repairing works using
Concresive 2200 and Concresive 1320

Doc. No.
(Rev No.)
Issue Date
Rev. Date
Pages

TEC-036400-MET-DoR-003
NA
8 of 8

2. All personnel will be provided with suitable Personal Protective Equipment.

3. Hot work permits shall be obtained from the Safety Cell by the site staff prior to
starting any hot works.
4. MSDS for all chemicals shall be made available prior to the start of the job.
5. Plant & Equipments will be fully tested & certified by an independent testing
agency. Copies of certificates will be made available.
6. Proper and safe access will be provided for workmen to reach the work spot and
carry out their works safely.
7. Necessary and essential lighting and ventilation will be provided during the
course work.

11. ATTACHMENTS
11.1. Inspection Checklists
11.2. Inspection Test Plan
11.3. Risk Assessment
11.4. Technical Data sheet (TDS)
1. Concresive 1320

11.5. Material Safety Data Sheet (MSDS)