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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
Department of Biological Systems Engineering, Washington State University, Pullman, WA 99164, USA
Center for Resources and Environmental Research, Beijing University of Chemical Technology, Beijing 100029, China
h i g h l i g h t s
" A new biomass retention strategy for solids containing inuent was presented.
" Inuent solids were used as natural biolm support media for high rate digestion.
" The technology showed a good performance despite short HRT and low temperature.
" There is free of clogging hazard in biolm support media caused by manure ber.
" Four microbial growth kinetic models were compared for biolm kinetics study.
a r t i c l e
i n f o
Article history:
Received 2 October 2012
Received in revised form 29 November 2012
Accepted 30 November 2012
Available online 12 December 2012
Keywords:
Psychrophilic
Kinetics
ASBR
Anaerobic digestion
Dairy manure
a b s t r a c t
In this study, a new strategy, improving biomass retention with ber material present within the dairy
manure as biolm carriers, was evaluated for treating ushed dairy manure in a psychrophilic anaerobic
sequencing batch reactor (ASBR). A kinetic study was carried out for process control and design by
comparing four microbial growth kinetic models, i.e. rst order, Grau, Monod and Chen and Hashimoto
models. A volumetric methane production rate of 0.24 L/L/d of and a specic methane productivity of
0.19 L/gVSloaded were achieved at 6 days HRT. It was proved that an ASBR using manure ber as support
media not only improved methane production but also reduced the necessary HRT and temperature to
achieve a similar treating efciency compared with current technologies. The kinetic model can be used
for design and optimization of the process.
2012 Published by Elsevier Ltd.
1. Introduction
Livestock farms in US produce a total of about two billion tons
of manure each year (Gillespie and Flanders, 2010), which accounts
for 8% of the total US anthropogenic bio-methane emissions (USEPA, 2010). Anaerobic digestion (AD) is an alternative to livestock
waste management that offers economic and environmental benets. Besides alleviating manure-associated greenhouse gas (GHG)
emissions and farm-generated odors, AD of animal waste provides
fertilizers rich in nutrient, and biogas as renewable energy.
Wider adoption of AD for animal manure management has been
limited primarily by economics. This is especially true in some
applications where the wastewater is relatively dilute such as in
ushing dairies. Flushed manure handling systems are widely employed within large-scale dairy farms due to their reduced labor
and mechanical failures (Powers et al., 1997). However, ushing
Corresponding author. Tel.: +1 509 335 3743; fax: +1 509 335 2722.
E-mail address: chens@wsu.edu (S. Chen).
0960-8524/$ - see front matter 2012 Published by Elsevier Ltd.
http://dx.doi.org/10.1016/j.biortech.2012.11.147
systems produce a waste stream with total solids of 12%, negatively impacting conventional AD treatment processes due to the
fact that diluted manure increases digester size and heating
requirements. Anaerobic digestion at psychrophilic temperature
can alleviate this concern, if corresponding reduction in biogas production rates due to the lower utilized temperature can be overcome through high microbial accumulation (Kashyap et al.,
2003). By inference, assuming adequate psychrophilic operation,
the main concerns with using an anaerobic digester for dilute manure treatment is the challenges in achieving higher solids retention
time (SRT) required to retain microbial biomass and reducing required size. Typical designs such as continuous stirred-tank reactor
(CSTR) or plug ow (PF) digesters cannot accomplish such decoupling of SRT and HRT (hydraulic retention time) (Zaher et al., 2008).
Many efforts have been made to increase microbial biomass
retention with different digester congurations, such as xedbed and hybrid reactors (Borja et al., 1994; Demirer and
Chen, 2005; Umana et al., 2008; Wilkie et al., 2004; Zaher et al.,
2008), and have been successfully applied at low temperature
Nomenclature
l
lm
rm
X0
X
V
Q
S0
S
h
b
k
k
Ks
(Siggins et al., 2011; Zhang et al., 2012). A variety of external articial biolm support media, such as spherical plastic trickling lter
media, oating support media, automobile tires, and zeolite have
been employed in anaerobic biolm digesters to enhance biomass
retention. The addition of articial support media occupies substantial digester volume, which automatically lowers the digester
efciency. Moreover, the articial biolm support media are vulnerable to clogging caused by manure ber, which impedes
commercialization.
A concept of biolm retention with inuent solids was presented in the authors previous studies (Frear et al., 2010; Wang
et al., 2011). It was reported that anaerobic microorganisms have
a strong afnity to manure ber, which can serve as natural biomass support media in a high rate digester. Biomass retention
using manure ber as natural support media seems a promising
approach for anaerobic treatment of ushed dairy manure. In virtue of no articial biolm support media, the concern regarding
mechanical failure caused by media clogging is removed. Along
with low maintenance, the required digester size and cost are reduced. Anaerobic sequencing batch reactors (ASBRs) are known
to be capable of uncoupling HRT with SRT for biomass retention
with a particular sequence of operation of ASBR exerting selection
pressures to microbes for immobilization (Liu et al., 2005; Wang
et al., 2011). Wang et al. (2011) showed that an ASBR digester,
which retained high concentration of biomass in the form of ber-attached biolm by selection pressure, exhibited comparatively high methane yield and production rate. However,
applications of this technology require technical information for
process design and optimization.
Although simple, the ASBR operation involves complex processes whose design and optimization can be facilitated using
mathematical models. Kinetic modeling, being a useful tool in process analysis, design, and system control can be established by precise determination of kinetic coefcients. Process kinetics also
details the effects of operational factors and reaction environment
on the substrate utilization rates. A variety of kinetic models have
been developed to describe microbial growth kinetics. A rst order
model is the simplest model for microbial growth with the
assumption of rst-order degradation, which has been used often
to describe hydrolysis limited digestion with respect to particulate
substrate (Gavala et al., 2003). Monod model is the most widely
used kinetic model which was developed as a result of empirical
analysis (Monod, 1949). Grau et al. (1975) and Chen and Hashimoto (1978) improved the Monod model by predicting that efuent
substrate concentration is proportional to inuent substrate concentration. However, it was assumed that microbial growth kinet-
K
Y
c
B
B0
M
P
L
Table 1
Operating condition for ASBR.
Reactor
R1
R2
R3
R4
R5
HRT (d)
4
8
12
16
20
OLR (gVSloaded/L/
d)
Exchange ratio
(%)
2.0
1.0
0.7
0.5
0.4
50
50
50
50
50
2
4
6
8
10
Feeding
(min)
Reaction
(d)
Desludge
(min)
Settling
(min)
Decanting
(min)
5
5
5
5
5
2
4
6
8
10
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
lm S
b
KS0 1 KS
rm
dX
QX 0 QX r m V
dt
S0
1
h
lm S
b
KS S
By use of each of the above models, steady state efuent substrate concentrations were derived and are listed in Table 2. Taking
the Chen and Hashimoto model as an example, by substituting Eq.
(4) in Eq. (7), efuent substrate concentration can be expressed as
KS0 1 bh
K 11 bh lm h
If B denotes the volume of methane produced at standard condition per gram of substrate loaded to the digester, and B0 is the
volume of methane produced at standard condition per gram of
substrate loaded at innite retention time, then the biodegradable
substrate in the digester will be directly proportional to B0B, and
B0 will be directly proportional to the biodegradable substrate
loading (Chen and Hashimoto, 1978). Therefore, the following relationship can be derived:
S0 S
B B0
S0
10
M
1
BS0
h
11
M
b
dX
lX
dt
lm S
S
B0 B
S0
B0
kS
l
b
S0 S
Cycle time
B0
S0 S
h
12
B0
KS0 1 bh
S0
K 11 bhlm h
h
13
M B0 L
KLL bS0
K 1L bS0 lm S0
14
P B0 1
K1 bh
K 11 bhlm h
15
P B0 1
KL bS0
K 1L bS0 lm S0
16
E1
K1 bh
K 11 bhlm h
17
The volumetric methane production rate, specic methane productivity and removal efciency with respect to the other three
models were also derived for model comparison and listed in Table
2.
In order to determine B0, mass balance equation of substrate
consumption can be written as:
dS
QS0 QS r s V
dt
18
rs
dX
0
k S
dt
19
S0
0
hk 1
20
S0
h
1
M B0 B0 k0
21
10
Table 2
Kinetics models used in this study.
Kinetics coefcients
Specic growth rate
Efuent substrate concentration
Volumetric methane production rate
Specic methane productivity
Removal efciency
First-order
kS
S0 S
S0 1bh
hkb1
b
Grau
Monod
lm S
S0 1bh
lm h
S0
S0 1bh
M Bh0 S0 hkb1
1bh
P B0 1 hkb1
M Bh0 S0
h
P B0 1 1b
l h
1bh
E 1 hkb1
h
E 1 1b
l h
tion of the Monod model resides in the efuent substrate concentration (S) being independent of the inuent substrate concentration (S0), with organic loading notably having been found to
affect digester performance. Saravanan and Sreekrishnan (2006)
pointed out that the assumption of substrate degradation described within the Monod model is questionable in biolm reactors. The Chen and Hashimoto model and Grau model explicitly
account for the inuent substrate concentration, so they are able
to overcome this constraint and predict S as a function of S0, with
efuent substrate concentration being directly proportional to the
inuent substrate concentration. The Chen and Hashimoto model
successfully t the peak volumetric methane production rate at
4 days HRT and the microorganisms washout at 2 days HRT. The
Chen and Hashimoto model included the inuence of S0 in the kinetic expression in order to express mass transfer limitations
(Chen and Hashimoto, 1978). Mass transfer limitation can lead l
to vary with initial substrate concentration. Therefore, the Chen
and Hashimoto model was selected for development of a derived
model to conduct the kinetic analysis for an ASBR digester treating
ushed dairy manure.
3.3.2. Model simulation
In the derived model, values of lm and K were the variables
identied to characterize the digester performance and for tting.
lm is the maximum specic growth rate of microorganisms expressed as per day. K is a dimensionless kinetic parameter indicating digester performance. K is equal to Yc, where Y is growth yield
coefcient and c is the Contois coefcient. From the data presented
in Fig. 2, it can be seen that the experimental data and derived
model predictions are in good agreement (R2 > 95%), showing the
validity of the model. The lm and K values calculated from the derived model are 0.36 d1 and 0.23, respectively.
The value of lm is at the lower side of the wide range (0.041
0.912 d1) reported for mixed and pure cultures of methanogens
S0 1bh
lm h
lm S
l KS0 1KS
b
l K S S b
b
Chen&Hashimoto
lm S
M Bh0 S0
P B0 1 S0 hKls 1bh
bS0
KS0 1bh
S K11bh
lm h
KS0 1bh
M Bh0 S0 K11bh
lm h
K1bh
P B0 1 K11bh
l h
E 1 S0 hKls 1bh
bS0
K1bh
E 1 K11bh
l
K s 1bh
hlm b1
K s 1bh
hlm b1
m
mh
Comparisons of the operation parameters and the methane productivities obtained in this study with the performance data from
other anaerobic biolm reactors treating dairy manure are presented in Table 4. As can be seen, except for this study, a variety
of different types of external articial biolm support media were
employed in those anaerobic biolm digesters to enhance biomass
retention. It is clear from Table 4 that ASBR using manure ber as
support media not only improved methane production but also reduced the necessary HRT and temperature to achieve a comparable
treating efciency. This digester expanded the capacity of anaerobic digestion to dilute solid wastes treatment with no requirement
of prior solids separation or the risk of biolm support media clogging. The specic methane productivity obtained in this study was
higher than most of others as shown in Table 4. It should be noted
that this high performance was actually attained at relatively low
11
Kinetic coefcients
R2
SRSEa
First-order
Grau
Monod
k = 0.43
lm = 0.67 day1
lm = 0.07 day1
Ks = 0.24 g VS
lm = 0.36 day1
K = 0.23
0.92
0.96
0.76
0.073
0.032
0.102
0.99
0.011
HRT and low temperature so that this digester may be more costeffectiveness than others.
3.5. Implications for dairy AD process design
A high rate AD process driven by high biomass retention instead
of mesophilic temperature (35 C) appears to be an economical ap-
12
Table 4
Performance data for different anaerobic biolm reactors treating dairy manure.
a
b
c
d
e
f
Digester type
Inuent
(g VS/L)
OLR
(g VS/L/d)
Temperature
(C)
HRT
(d)
Methane
content (%)
Specic
methane
productivity
(L/g VSloaded)
Literature
7.60
1.30a
1.26
4.07
22
2324
6.0
2.3
73.4
65.0
0.19
0.10
This study
Powers et al. (1997)
9.87b
13.83c
47.10c
75.00
7.30
2.77d
9.42d
4.40
36
35
35
2226
15.0
5.0
5.0
5.5
63.5
NA e
NA
NA
0.19
0.19
0.12
0.18
f
f
f
%TS.
%VS.
g COD/L.
g COD/L/d.
Not available.
L/g COD loaded.
4. Conclusion
A successful biomass retention technology for treating ushed
dairy manure at psychrophilic temperature was presented in this
study. A Chen and Hashimoto based model gave the best simulation with R2 of 0.99. The simulation of kinetic modeling indicated
the best HRT and OLR were 46 days and 0.51.3 gVSloaded/L/day,
respectively. Extended SRT was important to retain high concentration of biomass at low temperature, and to enhance the digester
performance. When compared with other research, this technology
exhibited a better performance in terms of specic methane productivity while at shorter HRT and lower temperature.
Acknowledgements
The authors would like to thank the Washington State
University Agricultural Research Center and China-US international collaborative project (No. 2011DFA90800) for funding this
study.
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