AUX101

Owner Manual
Controller
AUX 101
AUX 102
English
Original Instructions
5-2015
A030K737 (Issue 6)
Table of Contents
1. SAFETY PRECAUTIONS ..............................................................................................................
2. INTRODUCTION............................................................................................................................
2.1 About This Manual..................................................................................................................
2.2 AUX101...................................................................................................................................
2.2.1 AUX101 Inputs and Outputs ........................................................................................
2.2.2 AUX101 Inputs .............................................................................................................
2.2.3 AUX101 Outputs ..........................................................................................................
2.3 AUX102...................................................................................................................................
2.3.1 AUX102 Inputs and Outputs ........................................................................................
2.3.2 AUX102 Inputs .............................................................................................................
2.3.3 AUX102 Outputs ..........................................................................................................
2.4 Numbering of AUX102 Inputs and Outputs ............................................................................
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3. CHARACTERISTICS OF THE AUX 101 AND AUX 102 WITH VARIOUS

CONTROLLERS ............................................................................................................................
3.1 Characteristics of the AUX 101 and AUX 102 with the PCC 1301, PCC 1302, and
PowerCommand 1.x ................................................................................................................
3.1.1 Maximum Number of AUX 101/102 for the PCC 1301, PCC 1302, and
PowerCommand 1.x ......................................................................................................
3.1.2 Required Part Numbers for Operator Panel Software to Support the AUX 101..........
3.1.3 Possible Functions of AUX 101 Inputs for PCC 1301, PCC 1302, and
PowerCommand 1.x ......................................................................................................
3.1.4 Default Functions of AUX 101 Outputs with the PCC 1301, PCC 1302, and
PowerCommand 1.x ......................................................................................................
3.1.5 Possible Functions of AUX 102 Inputs for PCC 1301, PCC 1302, and
PowerCommand 1.x ......................................................................................................
3.1.6 Default Functions of AUX 102 Outputs with the PCC 1301, PCC 1302, and
PowerCommand 1.x ....................................................................................................
3.2 Characteristics of the AUX 101 and AUX 102 with the PCC 2100.......................................
3.2.1 Maximum Number of AUX 101/102 for the PCC 2100 ..............................................
3.2.2 Possible Functions of AUX 101 Inputs for PCC 2100 ...............................................
3.2.3 Default Functions of AUX 101 Outputs with the PCC 2100 ......................................
3.2.4 Possible Functions of AUX 102 Inputs for PCC 2100 ...............................................
3.2.5 Default Functions of AUX 102 Outputs with the PCC 2100 ......................................
3.3 Characteristics of the AUX101 and AUX102 with the PowerCommand 2.x and 3.x............
3.3.1 Maximum Number of AUX101/102 for the PowerCommand 2.x and 3.x ..................
3.3.2 Required Part Numbers to Support the AUX101 for the PowerCommand 2.x..........
3.3.3 Possible Functions of AUX101 Inputs for PowerCommand 2.x and 3.x....................
3.3.4 Default Functions of AUX101 Outputs with the PowerCommand 2.x and 3.x...........
3.3.5 Possible Functions of AUX102 Inputs for PowerCommand 2.x and 3.x....................
3.3.6 Default Functions of AUX102 Outputs with the PowerCommand 2.x and 3.x...........
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4. HARDWARE ................................................................................................................................
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4.1 AUX101 Board ......................................................................................................................

4.1.1 AUX101 S1 ................................................................................................................
4.1.2 AUX101 Device Number Indicator .............................................................................
4.1.3 AUX101 Indicators .....................................................................................................
4.1.4 AUX101 Connectors ..................................................................................................
4.2 AUX102 Board ......................................................................................................................
4.2.1 AUX102 Indicators .....................................................................................................
4.2.2 AUX102 Connectors ..................................................................................................
4.3 How to Install the AUX 101/102 Hardware ...........................................................................
4.3.1 Wiring Diagrams Available.........................................................................................
4.3.2 Guidelines for Mounting the AUX 101/102 ................................................................
4.3.3 Pin Connections for AUX101 Inputs 1-8 ....................................................................
4.3.4 Pin Connections for AUX102 Inputs 9-12 ..................................................................
4.3.5 Pin Connections for AUX101 Outputs 1-8 .................................................................
4.3.6 Pin Connections for AUX102 Outputs 9-16 ...............................................................
4.3.7 Example of a Connection...........................................................................................
4.3.8 RTDs - About Four-wire Connections ........................................................................
4.3.9 Example of a Voltage Bias Connection with One Power Supply...............................
4.3.10 Example of a Voltage Bias Connection with Two Power Supplies ..........................
4.3.11 Example of a Speed Bias Connection .....................................................................
4.4 Repairing Circuit Boards .......................................................................................................
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5. CONFIGURATION OF THE AUX 101 AND AUX 102 WITH VARIOUS CONTROLLERS .........
5.1 Tools to Configure a PCC 1301 or PowerCommand 1.x AUX 101/102 ...............................
5.1.1 About the I/O Module Menus .....................................................................................
5.1.2 Using InPower to Configure the AUX 101 and AUX 102...........................................
5.2 Tools to Configure a PCC 2100 AUX 101/102 .....................................................................
5.2.1 How to Disable or Enable an AUX 101 on the PCC 2100.........................................
5.2.2 How to Configure a Switch on the PCC 2100............................................................
5.2.3 How to Configure a Voltage Bias on a PCC 2100 .....................................................
5.2.4 How to Configure a Speed Bias on a PCC 2100.......................................................
5.2.5 How to Configure an Output on a PCC 2100 ............................................................
5.3 Tools to Configure a PowerCommand 2.x or 3.x AUX101/102 ............................................
5.3.1 How to Find the AUX101 Setup Screens in the Operator Panel ...............................
5.3.2 How to Configure a Switch on the PowerCommand 2.x or 3.x .................................
5.3.3 How to Configure an Additional Function for AUX101 Inputs on the
PowerCommand 2.x or 3.x ..........................................................................................
5.3.4 How to Configure an Analog Input on the PowerCommand 2.x or 3.x......................
5.3.5 How to Configure an Output on the PowerCommand 2.x or 3.x ...............................
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6. CONFIGURING THE AUX 101 AND AUX 102 WITH THE MCM3320........................................
6.1 Supplementary Interface Device (SID) .................................................................................
6.1.1 Generator Sets by SID...............................................................................................
6.1.2 Loads by SID .............................................................................................................
6.1.3 SID Required..............................................................................................................
6.1.4 Legacy SID Override (Before V2.00) .........................................................................
6.1.5 Compatible Software Versions (AUX 101).................................................................
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A030K737 (Issue 6)
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Table of Contents
6.1.6 Summary of Monitor Points (AUX 101/102)...............................................................

6.2 AUX101 Board ......................................................................................................................
6.2.1 AUX101 S1 ................................................................................................................
6.2.2 AUX 101 Device Number Indicator............................................................................
6.2.3 AUX 101 Device Number by SID...............................................................................
6.2.4 Changing the AUX101 Device Number .....................................................................
6.2.5 AUX 101 Indicators ....................................................................................................
6.2.6 AUX 101 Connectors .................................................................................................
6.2.7 AUX101 J1 .................................................................................................................
6.2.8 AUX 101 J2................................................................................................................
6.2.9 AUX 101 J3................................................................................................................
6.2.10 AUX 101 J4..............................................................................................................
6.2.11 AUX101 J5...............................................................................................................
6.2.12 AUX 101 J11............................................................................................................
6.2.13 AUX101 J14.............................................................................................................
6.3 AUX102 Board ......................................................................................................................
6.3.1 AUX 102 Indicators ....................................................................................................
6.3.2 AUX 102 Connectors .................................................................................................
6.3.3 AUX 102 J1................................................................................................................
6.3.4 AUX 102 J2................................................................................................................
6.3.5 AUX 102 J3................................................................................................................
6.3.6 AUX 102 J4................................................................................................................
6.3.7 AUX102 J5 .................................................................................................................
6.3.8 AUX102 J6 .................................................................................................................
6.4 Connecting to an AUX 101 or AUX 102 Using InPower.......................................................
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7. CONFIGURING THE AUX 101 AND AUX 102 WITH THE PC500/550 ......................................
7.1 Configuring Modbus Communication Parameters ................................................................
7.2 AUX101 Board ......................................................................................................................
7.3 AUX 101 S1 Device Number ................................................................................................
7.4 Configuring AUX 101 Using PC500/550 User Interface .......................................................
7.5 I/O Control Capabilities Over Modbus ..................................................................................
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8. TROUBLESHOOTING .................................................................................................................
8.1 DS1 and DS2 Are Off ...........................................................................................................
8.1.1 Checking the Power Connections..............................................................................
8.1.2 Checking the Wires....................................................................................................
8.1.3 Checking the Power Supply.......................................................................................
8.2 DS2 Is On .............................................................................................................................
8.2.1 Checking the PCCNet Connections...........................................................................
8.2.2 Checking the Wires....................................................................................................
8.2.3 Checking the Device to Which the Board Is Connected............................................
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9. MANUFACTURING FACILITIES..................................................................................................
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APPENDIX A. WIRING DIAGRAMS .................................................................................................
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A030K737 (Issue 6)
Safety Precautions
SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be
followed during installation and maintenance of the generator set and batteries.
Before operating the generator set (genset), read the Operator's Manual and become familiar
with it and the equipment. Safe and efficient operation can be achieved only if the
equipment is properly operated and maintained. Many accidents are caused by failure to
follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous
conditions to the operator, service personnel, or the equipment.
DANGER
This symbol warns of immediate hazards which will result in severe personal
injury or death.
WARNING
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
CAUTION
This symbol refers to a hazard or unsafe practice which can result in personal injury or
product or property damage.
FUEL AND FUMES ARE FLAMMABLE
Fire, explosion, and personal injury or death can result from improper practices.
DO NOT fill fuel tanks while engine is running, unless tanks are outside the engine
compartment. Fuel contact with hot engine or exhaust is a potential fire hazard.
DO NOT permit any flame, cigarette, pilot light, spark, arcing equipment, or other ignition
source near the generator set or fuel tank.
Fuel lines must be adequately secured and free of leaks. Fuel connection at the engine
should be made with an approved flexible line. Do not use zinc coated or copper fuel lines
with diesel fuel.
Natural gas is lighter than air, and will tend to gather under hoods. Propane is heavier than
air, and will tend to gather in sumps or low areas. NFPA code requires all persons handling
propane to be trained and qualified.
Be sure all fuel supplies have a positive shutoff valve.
Be sure battery area has been well-ventilated prior to servicing near it. Lead-acid batteries
emit a highly explosive hydrogen gas that can be ignited by arcing, sparking, smoking, etc.
A030K737 (Issue 6)
1. Safety Precautions
5-2015
EXHAUST GASES ARE DEADLY

Provide an adequate exhaust system to properly expel discharged gases away from
enclosed or sheltered areas and areas where individuals are likely to congregate. Visually
and audibly inspect the exhaust for leaks daily or per the maintenance schedule. Make
sure that exhaust manifolds are secured and not warped. Do not use exhaust gases to
heat a compartment.
The exhaust vent should be high enough to help clear gases, avoid accumulation of snow,
and in accordance with local mechanical codes.
Be sure the unit is well ventilated.
Engine exhaust and some of its constituents are known to the state of California to cause
cancer, birth defects, and other reproductive harm.
MOVING PARTS CAN CAUSE SEVERE PERSONAL INJURY OR DEATH
Keep your hands, clothing, and jewelry away from moving parts.
Before starting work on the generator set, disconnect battery charger from its AC source,
then disconnect starting batteries, negative (-) cable first. In lean-burn natural gas (LBNG)
gensets, also make sure the starter's air supply line is disconnected or completely vented
until the generator set is ready to start. This will prevent accidental starting.
Make sure that fasteners on the generator set are secure. Tighten supports and clamps,
keep guards in position over fans, drive belts, etc.
Do not wear loose clothing or jewelry in the vicinity of moving parts, or while working on
electrical equipment. Loose clothing and jewelry can become caught in moving parts.
If adjustment must be made while the unit is running, use extreme caution around hot
manifolds, moving parts, etc.
DO NOT OPERATE IN FLAMMABLE AND EXPLOSIVE ENVIRONMENTS
Flammable vapor can cause an engine to overspeed and become difficult to stop, resulting in
possible fire, explosion, severe personal injury and death. Do not operate a genset where a
flammable vapor environment can be created by fuel spill, leak, etc., unless the genset is
equipped with an automatic safety device to block the air intake and stop the engine. The
owners and operators of the genset are solely responsible for operating the genset safely.
Contact your authorized Cummins Power Generation distributor for more information.
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH
Remove electric power before removing protective shields or touching electrical equipment.
Use rubber insulative mats placed on dry wood platforms over floors that are metal or
concrete when around electrical equipment. Do not wear damp clothing (particularly wet
shoes) or allow skin surface to be damp when handling electrical equipment. Do not wear
jewelry. Jewelry can short out electrical contacts and cause shock or burning.
Use extreme caution when working on electrical components. High voltages can cause
injury or death. DO NOT tamper with interlocks.
Follow all applicable state and local electrical codes. Have all electrical installations
performed by a qualified licensed electrician. Tag and lock open switches to avoid
accidental closure.
A030K737 (Issue 6)
5-2015
DO NOT CONNECT GENERATOR SET DIRECTLY TO ANY BUILDING ELECTRICAL

SYSTEM. Hazardous voltages can flow from the generator set into the utility line. This
creates a potential for electrocution or property damage. Connect only through an
approved isolation switch or an approved paralleling device.
MEDIUM VOLTAGE GENERATOR SETS (601V to 15kV)
Medium voltage acts differently than low voltage. Special equipment and training is
required to work on or around medium voltage equipment. Operation and maintenance
must be done only by persons trained and qualified to work on such devices. Improper use
or procedures will result in severe personal injury or death.
Do not work on energized equipment. Unauthorized personnel must not be permitted near
energized equipment. Due to the nature of medium voltage electrical equipment, induced
voltage remains even after the equipment is disconnected from the power source. Plan the
time for maintenance with authorized personnel so that the equipment can be de-energized
and safely grounded.
GENERAL SAFETY PRECAUTIONS
Coolants under pressure have a higher boiling point than water. DO NOT open a radiator
or heat exchanger pressure cap while the engine is running. To prevent severe scalding,
let engine cool down before removing coolant pressure cap. Turn cap slowly, and do not
open it fully until the pressure has been relieved.
Used engine oils have been identified by some state or federal agencies as causing cancer
or reproductive toxicity. When checking or changing engine oil, take care not to ingest,
breathe the fumes, or contact used oil.
Keep multi-class ABC fire extinguishers handy. Class A fires involve ordinary combustible
materials such as wood and cloth; Class B fires, combustible and flammable liquid fuels
and gaseous fuels; Class C fires, live electrical equipment. (ref. NFPA No. 10).
Make sure that rags or combustible material are not left on or near the generator set.
Make sure generator set is mounted in a manner to prevent combustible materials from
accumulating under or near the unit.
Remove all unnecessary grease and oil from the unit. Accumulated grease and oil can
cause overheating and engine damage which present a potential fire hazard.
Keep the generator set and the surrounding area clean and free from obstructions.
Remove any debris from the set and keep the floor clean and dry.
Do not work on this equipment when mentally or physically fatigued, or after consuming
any alcohol or drug that makes the operation of equipment unsafe.
Substances in exhaust gases have been identified by some state or federal agencies as
causing cancer or reproductive toxicity. Take care not to breath or ingest or come into
contact with exhaust gases.
Do not store any flammable liquids, such as fuel, cleaners, oil, etc., near the generator set.
A fire or explosion could result.
Wear hearing protection when near an operating generator set.
To prevent serious burns, avoid contact with hot metal parts such as radiator system, turbo
charger system and exhaust system.
KEEP THIS MANUAL NEAR THE GENSET FOR EASY REFERENCE
A030K737 (Issue 6)
5-2015
DISPOSE OF THIS UNIT PROPERLY
A030K737 (Issue 6)
Introduction
2.1
About This Manual

This manual provides basic information about the AUX 101 and AUX 102. It explains how to
install the AUX 101 and AUX 102 and how to configure various controllers to use them. This
manual also provides reference information that can be used in advanced applications and in
troubleshooting.
2.2
AUX101
The PowerCommand AUX101 provides additional inputs and additional outputs for auxiliary
control and monitoring of the power system.
2.2.1
AUX101 Inputs and Outputs

TABLE 1.
NUMBER OF INPUTS AND OUTPUTS ON THE AUX101
Description
Value
Number of Inputs
Number of Outputs
2.2.2
AUX101 Inputs
An AUX101 input can be associated with a fault code. When the input is active, the fault is
active. When the input is inactive, the fault is inactive, though the fault might have to be reset.
Alternatively, some AUX101 inputs can be assigned specific input functions instead of a fault
code. These functions have a variety of effects and vary by controller.
2.2.3
AUX101 Outputs
Each AUX101 output is associated with a fault code. When the fault is active, the output is
active. When the fault is inactive, the output is inactive.
2.3
AUX102
The PowerCommand AUX102 provides additional inputs and additional configurable outputs for
auxiliary control and monitoring of the power system.
NOTICE
The AUX102 requires the AUX101.
A030K737 (Issue 6)
2. Introduction
2.3.1
5-2015
AUX102 Inputs and Outputs

TABLE 2.
NUMBER OF INPUTS AND OUTPUTS ON THE AUX102
Description
Value
Number of Inputs
Number of Outputs
2.3.2
AUX102 Inputs
An AUX102 input can be associated with a fault code. When the input is active, the fault is
active. When the input is inactive, the fault is inactive, though the fault might have to be reset.
Alternatively, some AUX102 inputs can be assigned specific input functions instead of a fault
code. These functions have a variety of effects and vary by controller.
2.3.3
AUX102 Outputs
Each AUX102 output is associated with a fault code. When the fault is active, the output is
active. When the fault is inactive, the output is inactive.
2.4
Numbering of AUX102 Inputs and Outputs

The AUX102 requires the AUX101. As a result, many operator panels and software programs
start numbering AUX102 inputs and outputs at 9 instead of 1. For example, AUX102 output 1
may be referred to as AUX102 output 9, output 9, or even AUX101 output 9. All of these
expressions refer to the same output.
A030K737 (Issue 6)
Characteristics of the AUX 101 and

AUX 102 with Various Controllers
You should be familiar with the characteristics of the AUX 101 and AUX 102 before you attempt
to install them. The characteristics vary by controller.
3.1
Characteristics of the AUX 101 and AUX 102 with

the PCC 1301, PCC 1302, and PowerCommand 1.x
3.1.1
Maximum Number of AUX 101/102 for the PCC 1301, PCC

1302, and PowerCommand 1.x
TABLE 3.
MAXIMUM NUMBER OF AUX 101/102 FOR THE PCC 1301, PCC 1302, AND
POWERCOMMAND 1.X
Description
Value
Maximum Number of AUX 101
3.1.2
Required Part Numbers for Operator Panel Software to

Support the AUX 101
TABLE 4.
REQUIRED PART NUMBERS FOR OPERATOR PANEL SOFTWARE TO SUPPORT THE

AUX 101
Software
Part Number
Operator panel software
326-6652 (limited)
326-6333
3.1.2.1 How to Determine the Part Number of the Operator Panel Software
Use the History/About menus to determine the part number of the operator panel software.
The part number of the operator panel software is also displayed when the message
"Establishing communication with control" is displayed during startup.
3.1.2.2 Configuration Limitations in Operator Panel Software Version

0326-6652
If the operator panel is running software part number 0326-6652, the operator panel can only
configure the event type and display text for AUX 101 inputs 1-8 that are active-low. The
operator panel cannot configure AUX 101 outputs, an AUX 102, or other types of AUX 101
inputs 1-8.
Other versions of the operator panel allow for complete configuration of both the AUX 101 and
AUX 102.
A030K737 (Issue 6)
3. Characteristics of the AUX 101 and AUX 102 with Various Controllers
5-2015
NOTICE
The software uses Active High and Active Low, but the hardware connection is really
Active Open and Active Closed, respectively. This section uses Active High and Active
Low to be consistent with the software. Make sure the hardware is connected
appropriately.
3.1.2.3 How to Upgrade Software on the AUX 101

1. Go to the InCal web site to get the latest software for the controller, operator panel, and
AUX 101.
2. Upgrade the software on the controller and on the operator panel, based on the instructions
provided with them.
3. Use InPower to upgrade the software in the AUX 101.
3.1.3
Possible Functions of AUX 101 Inputs for PCC 1301, PCC

NOTICE
appropriately.
TABLE 5.
POSSIBLE FUNCTIONS OF AUX 101 INPUTS FOR PCC 1301, PCC 1302, AND
POWERCOMMAND 1.X
Input
Possible Functions
Switch (active-high or active-low), voltage bias
Switch (active-high or active-low), speed bias
3-6
Switch (active-high or active-low), exhaust temperature sender, ambient temperature sender, fuel
level sender, alternator temperature sender, intake manifold sender, oil temperature sender
7-8
Switch (active-high or active-low)
3.1.3.1 Default Functions of AUX 101 Inputs for PCC 1301, PCC 1302, and
PowerCommand 1.x
All AUX 101 inputs are disabled.
3.1.3.2 PCC 1301 Fault Codes Generated by AUX 101 Switch Inputs
TABLE 6.
PCC 1301 FAULT CODES GENERATED BY AUX 101 SWITCH INPUTS
Input
Fault Code
Event
Warning
Shutdown
163
226
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227
85
165
228
86
166
229
87
167
230
88
168
231
89
169
232
90
170
233
91
3.1.4
Default Functions of AUX 101 Outputs with the PCC 1301,

PCC 1302, and PowerCommand 1.x
TABLE 7.
DEFAULT FUNCTIONS OF AUX 101 OUTPUTS WITH THE PCC 1301, PCC 1302, AND
POWERCOMMAND 1.X
Output
Default Function
Low oil pressure
High engine temperature
Charger AC failure
Battery (low, weak, or high)
Overspeed
Fail to start
Not in auto
Run
3.1.4.1 About AUX 101 Output 4

AUX 101 output 4 can be associated with up to three fault codes. If any of the fault codes are
active, the output is active. If none of the fault codes are active, the output is inactive.
3.1.5
Possible Functions of AUX 102 Inputs for PCC 1301, PCC

NOTICE
appropriately.
TABLE 8.
POSSIBLE FUNCTIONS OF AUX 102 INPUTS FOR PCC 1301, PCC 1302, AND
POWERCOMMAND 1.X
Input
Possible Functions
9-12
Active-low switch
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3.1.5.1 Default Functions of AUX 102 Inputs for PCC 1301, PCC 1302, and
PowerCommand 1.x
3.1.5.2 PCC 1301 Fault Codes Generated by AUX 102 Switch Inputs
TABLE 9.
PCC 1301 FAULT CODES GENERATED BY AUX 102 SWITCH INPUTS
Input
Fault Code
Event
Warning
Shutdown
171
234
92
10
172
235
93
11
173
236
94
12
174
237
95
3.1.6
Default Functions of AUX 102 Outputs with the PCC 1301,

PCC 1302, and PowerCommand 1.x
TABLE 10. DEFAULT FUNCTIONS OF AUX 102 OUTPUTS WITH THE PCC 1301, PCC 1302, AND
POWERCOMMAND 1.X
Output
Default Function
Pre-low oil pressure
10
Pre-high engine temperature
11
Low coolant level*
12
Low fuel level*
13
Low coolant temperature
14
Common alarm
15
Not defined
16
Not defined
* - These are the default settings if the PCC 1301 Customer Inputs are defined as Low Coolant
Level or Low Fuel Level. By default, the PCC 1301 Customer Inputs are defined in this manner.
3.2
Characteristics of the AUX 101 and AUX 102 with

the PCC 2100
3.2.1
Maximum Number of AUX 101/102 for the PCC 2100

TABLE 11. MAXIMUM NUMBER OF AUX 101/102 FOR THE PCC2100
Description
Value
2*
2*
10
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* - The PCC 2100 does not support any additional inputs on the second AUX 101 or second
AUX 102. It only supports the additional outputs.
3.2.2
Possible Functions of AUX 101 Inputs for PCC 2100

NOTICE
appropriately.
TABLE 12. POSSIBLE FUNCTIONS OF AUX 101 INPUTS FOR PCC 2100
Input
Possible Functions
Switch (active-high or active-low), voltage bias
Switch (active-high or active-low), speed bias
3-8
Switch (active-high or active-low)
3.2.2.1 Default Functions of AUX 101 Inputs for PCC 2100

3.2.3
Default Functions of AUX 101 Outputs with the PCC 2100

TABLE 13. DEFAULT FUNCTIONS OF AUX 101 OUTPUTS WITH THE PCC 2100
Output
Default Function
Low oil pressure
Not defined
Battery (low, weak, or high)
Overspeed
Fail to start
Not in auto
Run
3.2.3.1 About AUX 101 Output 4

AUX 101 output 4 can be associated with up to three fault codes. If any of the fault codes are
active, the output is active. If none of the fault codes are active, the output is inactive.
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3.2.4
5-2015
Possible Functions of AUX 102 Inputs for PCC 2100

NOTICE
appropriately.
TABLE 14. POSSIBLE FUNCTIONS OF AUX 102 INPUTS FOR PCC 2100
Input
Possible Functions
9-12
Active-low switch
3.2.4.1 Default Functions of AUX 102 Inputs for PCC 2100

3.2.5
Default Functions of AUX 102 Outputs with the PCC 2100

TABLE 15. DEFAULT FUNCTIONS OF AUX 102 OUTPUTS WITH THE PCC 2100
Output
Default Function
10
11
Not defined
12
Not defined
13
Low engine temperature
14
Not defined
15
Not defined
16
Not defined
3.3
Characteristics of the AUX101 and AUX102 with the

PowerCommand 2.x and 3.x
3.3.1
Maximum Number of AUX101/102 for the PowerCommand

2.x and 3.x
TABLE 16. MAXIMUM NUMBER OF AUX101/102 FOR THE POWERCOMMAND 2.X AND 3.X
Description
Value
Maximum Number of AUX101
Maximum Number of AUX102
12
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3.3.2
Required Part Numbers to Support the AUX101 for the

PowerCommand 2.x
TABLE 17. REQUIRED PART NUMBERS TO SUPPORT THE AUX101 FOR THE POWERCOMMAND
2.X
Component
Part Number
PCC2300 base board
A026N036
NOTICE
PCC2300 base board 0327-1636 does not support the AUX101.
3.3.3
Possible Functions of AUX101 Inputs for PowerCommand

2.x and 3.x
TABLE 18. POSSIBLE FUNCTIONS OF AUX101 INPUTS FOR POWERCOMMAND 2.X AND 3.X
Input
Possible Functions
1-2
Switch (active-open or active-closed)
3-6
Switch (active-open or active-closed), additional functions for configurable inputs, additional

functions for configurable analog inputs
7-8
Switch (active-open or active-closed)
3.3.3.1 Default Functions of AUX101 Inputs for PowerCommand 2.x and

3.x
All AUX101 inputs are disabled.
3.3.3.2 Additional Functions of Configurable Inputs on the

PowerCommand 2.x
Each configurable input can be mapped to one of these functions, instead of their default
function.
TABLE 19. ADDITIONAL FUNCTIONS OF CONFIGURABLE INPUTS ON THE POWERCOMMAND 2.X
Function
Low Fuel in Day Tank Switch
Low Coolant Switch #2
High Alt Temperature Switch
Ground Fault Switch
Exercise Switch
Battle Short Switch
Battery Charger Failed Switch
A030K737 (Issue 6)
Related Settings
Low Fuel in Day Tank Time
None
High Alternator Temperature Shutdown Threshold
(Aux101), High Alternator Temperature 1 Time (Aux101)
Ground Fault Current Delay, Ground Fault Current
Threshold Percent
Genset Exercise Time
Battle Short Enable
None
13
Low Engine Temperature Switch
5-2015
None
Speed Droop Enable Switch
Speed Droop Percentage
Voltage Droop Enable Switch
Voltage Droop Percentage
NOTICE
Currently, Speed Droop Enable Switch and Voltage Droop Enable Switch are not available, but
they appear in the Operator Panel.
You can only map one configurable input to each of these functions. For example, there cannot
be two Battle Short Switches.
You can also set up a configurable input to do nothing at all .
3.3.3.3 Additional Functions of Configurable Inputs on the

PowerCommand 3.x
function.
TABLE 20. ADDITIONAL FUNCTIONS OF CONFIGURABLE INPUTS ON THE POWERCOMMAND 3.X
Function
Manual Run Switch
Low Fuel in Day Tank Switch
Low Coolant Switch #2
High Alt Temperature Switch
Ground Fault Switch
PTC Mode Switch
Related Settings
None
Low Fuel in Day Tank Time
None
High Alternator Temperature Shutdown Threshold
(Aux101), High Alternator Temperature 1 Time (Aux101)
Ground Fault Current Delay, Ground Fault Current
Threshold Percent
See PTC settings.
Masterless Load Demand Enable Switch
Not available
Predictive Load Enable Switch
Not available
Ramp Load/Unload Switch
Exercise Switch
Battle Short Switch
Load Govern kVAR Ramp Load Time, Load Govern

kVAR Ramp Unload Time, Load Govern kW Ramp Load
Time, Load Govern kW Ramp Unload Time, Load Share
Ramp Load Time, Load Share Ramp Unload Time
Genset Exercise Time
Battle Short Enable
Battery Charger Failed Switch
None
Low Engine Temperature Switch
None
Speed Droop Enable Switch
Speed Droop Percentage
Voltage Droop Enable Switch
Voltage Droop Percentage
NOTICE
Masterless Load Demand Enable Switch and Predictive Load Enable Switch are not available yet.
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You can only map one configurable input to each of these functions. For example, there cannot
be two Battle Short Switches.
You can also set up a configurable input to do nothing at all.
3.3.3.4 Additional Functions of Configurable Analog Inputs on the

function .
TABLE 21. ADDITIONAL FUNCTIONS OF CONFIGURABLE ANALOG INPUTS ON THE
POWERCOMMAND 2.X AND 3.X
Function
Related Settings
Oil Temperature
High Oil Temperature Threshold (Aux101), High Oil

Temperature Time (Aux101), Aux 101 Oil/Ambient/Intake
Manifold Temp Input Scaling Table, Aux101 Oil Temp
OOR Check Enable, Aux101 Oil/Ambient/Intake Manifold
Temp OOR High Limit, Aux101 Oil/Ambient/Intake
Manifold Temp OOR Low Limit, Aux101
Oil/Ambient/Intake Manifold Temp OOR Time
Exhaust Stack Temperature 1
Aux 101 Exhaust Stack Temp Input Scaling Table, High

Exhaust Stack Temperature 1 Threshold (Aux101), High
Exhaust Stack Temperature 1 Time (Aux101), Aux101
Exhaust Stack Temp 1 OOR Check Enable, Aux101
Exhaust Stack Temp OOR High Limit, Aux101 Exhaust
Stack Temp OOR Low Limit, Aux101 Exhaust Stack
Temp OOR Time
Exhaust Stack Temperature 2
Aux 101 Exhaust Stack Temp Input Scaling Table, High

Exhaust Stack Temperature 2 Threshold (Aux101), High
Exhaust Stack Temperature 2 Time (Aux101), Aux101
Exhaust Stack Temp 2 OOR Check Enable, Aux101
Exhaust Stack Temp OOR High Limit, Aux101 Exhaust
Stack Temp OOR Low Limit, Aux101 Exhaust Stack
Temp OOR Time
Ambient Temperature
Ambient Temp Fault Delay, Ambient Temp Fault Level,

Ambient Temp Fault Threshold, Aux 101
Oil/Ambient/Intake Manifold Temp Input Scaling Table,
Aux101 Ambient Temp OOR Check Enable, Aux101
Oil/Ambient/Intake Manifold Temp OOR High Limit,
Aux101 Oil/Ambient/Intake Manifold Temp OOR Low
Limit, Aux101 Oil/Ambient/Intake Manifold Temp OOR
Time
Fuel Level
Fuel Level 100 Percent Resistance (Aux101), Fuel Level

Zero Percent Resistance (Aux101), High Fuel Level
Threshold (Aux101), High Fuel Level Time (Aux101), Low
Fuel Level Threshold (Aux101), Low Fuel Level Time
(Aux101), Low Fuel Set/Clear Time, Very Low Fuel Level
Threshold (Aux101), Very Low Fuel Level Time (Aux101),
Aux101 Fuel Level OOR Check Enable, Aux101 Fuel
Level OOR High Limit, Aux101 Fuel Level OOR Low
Limit, Aux101 Fuel Level OOR Time
Alternator Temperature 1
High Alternator Temperature 1 Threshold (Aux101), High

Alternator Temperature 1 Time (Aux101), Aux101
Alternator Temperature OOR Check Enable, Aux101
Alternator Temperature OOR High Limit, Aux101
Alternator Temperature OOR Low Limit, Aux101
Alternator Temperature OOR Time
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Intake Manifold Temperature 1
High Intake Manifold Temperature 1 Threshold (Aux101),

High Intake Temperature 1 Time (Aux101), Aux 101
Oil/Ambient/Intake Manifold Temp Input Scaling Table,
Aux101 Intake Manifold Temp OOR Check Enable,
Aux101 Oil/Ambient/Intake Manifold Temp OOR High
Limit, Aux101 Oil/Ambient/Intake Manifold Temp OOR
Low Limit, Aux101 Oil/Ambient/Intake Manifold Temp
OOR Time
Drive End Bearing Temperature
High Drive End Bearing Temperature Threshold

(Aux101), High Drive End Bearing Temperature Time
(Aux101), Aux101 Drive End Bearing Temperature OOR
Check Enable, Aux101 Drive/Non-Drive End Bearing
Temp OOR High Limit, Aux101 Drive/Non-Drive End
Bearing Temp OOR Low Limit, Aux101 Drive/Non-Drive
End Bearing Temperature OOR Time
Non-Drive End Bearing Temperature
High Non-Drive End Bearing Temperature Threshold

(Aux101), High Non-Drive End Bearing Temperature Time
(Aux101), Aux101 Non-Drive End Bearing Temperature
OOR Check Enable, Aux101 Drive/Non-Drive End
Bearing Temp OOR High Limit, Aux101 Drive/Non-Drive
End Bearing Temp OOR Low Limit, Aux101 Drive/NonDrive End Bearing Temperature OOR Time
You can only map one configurable analog input to each of these functions. For example, there
cannot be two Fuel Level inputs.
You can also set up a configurable analog input to do nothing at all.
3.3.3.5 PowerCommand 2.x and 3.x Fault Codes Generated by AUX101

Switch Inputs
TABLE 22. POWERCOMMAND 2.X AND 3.X FAULT CODES GENERATED BY AUX101 SWITCH
INPUTS
Input
16
Fault Code
Device 0
Device 1
2619
2882
2621
2883
2622
2884
2623
2885
2624
2886
2625
2887
2626
2888
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3.3.4
2627
2889
Default Functions of AUX101 Outputs with the

TABLE 23. DEFAULT FUNCTIONS OF AUX101 OUTPUTS WITH THE POWERCOMMAND 2.X AND
3.X
Output
Default Function
Low oil pressure
Charger AC failure
Low battery voltage
Overspeed
Fail to start
Not in auto
Ready to load
3.3.5
Possible Functions of AUX102 Inputs for PowerCommand

2.x and 3.x
TABLE 24. POSSIBLE FUNCTIONS OF AUX102 INPUTS FOR POWERCOMMAND 2.X AND 3.X
Input
Possible Functions
9-12
Switch (active-open or active-closed), additional functions for configurable inputs
3.3.5.1 Default Functions of AUX102 Inputs for PowerCommand 2.x and

3.x
All AUX102 inputs are disabled.
3.3.5.2 PowerCommand 2.x and 3.x Fault Codes Generated by AUX102

Switch Inputs
TABLE 25. POWERCOMMAND 2.X AND 3.X FAULT CODES GENERATED BY AUX102 SWITCH
INPUTS
Input
Fault Code
Device 0
Device 1
2628
2891
10
2629
2892
11
2631
2893
12
2632
2894
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Default Functions of AUX102 Outputs with the

TABLE 26. DEFAULT FUNCTIONS OF AUX102 OUTPUTS WITH THE POWERCOMAND 2.X AND 3.X
18
Output
Default Function
10
11
Low coolant level
12
Low fuel in day tank
13
Low coolant temperature
14
Common alarm
15
High battery voltage
16
Weak battery
A030K737 (Issue 6)
Hardware
4.1
AUX101 Board
FIGURE 1.
4.1.1
AUX101 BOARD
AUX101 S1
The S1 button can be used to change the AUX101 device number.
4.1.2
AUX101 Device Number Indicator

The AUX101 device number indicator displays the device number of this particular AUX101 in a
PCCNet network.
If there is only one AUX101 in the PCCNet network, the device number must be zero (0).
If there is more than one AUX101 in the PCCNet network, the device number of the first
AUX101 must be zero (0). The device number of any other AUX101 cannot be zero, and it must
be unique in the PCCNet network.
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4.1.2.1 Changing the AUX101 Device Number

1. Press and hold S1 for at least five seconds. On the AUX101 device number indicator, a
small dot should appear next to the current device number.
2. Press and release S1 until the desired number is displayed.
3. Wait five seconds. After five seconds of inactivity, the new device number is set, and the
small dot should disappear.
4. Disconnect and reconnect J14 to cycle power to the AUX101.
4.1.3
AUX101 Indicators
TABLE 27. AUX101 INDICATORS
Indicator
Description
DS1
This is on if the AUX101 is connected to a PCCNet network and is operating normally.
DS2
This is on if the AUX101 is not connected to the PCCNet network.
DS3
This is on if AUX101 output 1 is active.
DS4
DS5
DS6
DS7
DS8
DS9
DS10
4.1.4
AUX101 Connectors
TABLE 28. AUX101 CONNECTORS
Connector
20
Description
J1
Connection to controller
J2
AUX101 outputs 1-4
J3
AUX101 outputs 5-6
J4
AUX101 outputs 7-8
J5
Connection to AUX102
J10
Voltage sources, current sources
J11
AUX101 inputs 1-8
J14
Power supply
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4. Hardware
4.1.4.1 AUX101 J1
FIGURE 2.
AUX101 J1
TABLE 29. AUX101 J1

Pin
Description
J1-1
Output power B-
J1-2
Output power B+
J1-3
PCCNet A
J1-4
PCCNet B
J1-5
System wakeup
4.1.4.2 AUX101 J2
FIGURE 3.
AUX101 J2
TABLE 30. AUX101 J2

Pin
Description
J2-1
AUX101 output 1, normally-open contact
J2-2
AUX101 output 1, common contact
J2-3
AUX101 output 1, normally-closed contact
J2-4
J2-5
J2-6
J2-7
J2-8
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Pin
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Description
J2-9
J2-10
J2-11
J2-12
4.1.4.2.1 AUX101 Output 1-8 Specifications

TABLE 31. AUX101 OUTPUT 1-8 SPECIFICATIONS
Description
Value
Output Type
Non-latching relay
Maximum Output Voltage
250 VAC or 30 VDC
Maximum Output Current from Normally-open Contact
3A
Maximum Output Current from Normally-closed Contact
3A
4.1.4.3 AUX101 J3
FIGURE 4.
AUX101 J3
TABLE 32. AUX101 J3
22
Pin
Description
J3-1
J3-2
J3-3
J3-4
J3-5
J3-6
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4. Hardware

Description
Value
Output Type
Non-latching relay
250 VAC or 30 VDC
3A
3A
4.1.4.4 AUX101 J4
FIGURE 5.
AUX101 J4
TABLE 34. AUX101 J4

Pin
Description
J4-1
J4-2
J4-3
J4-4
J4-5
J4-6

Description
Output Type
Value
Non-latching relay
250 VAC or 30 VDC
3A
3A
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4.1.4.5 AUX101 J5
If the AUX101 is connected to an AUX102, this is connected to J6 on the AUX102.
FIGURE 6.
AUX101 J5
There is no pin description for AUX101 J5.
4.1.4.6 AUX101 J10
FIGURE 7.
AUX101 J10
TABLE 36. AUX101 J10

Pin
24
Description
J10-1
CAN H
J10-2
CAN L
J10-3
Current source 1
J10-4
Current source 2
J10-5
Current source 3
J10-6
Current source 4
J10-7
Voltage source 1
J10-8
Voltage source 2
J10-9
Ground for current source or voltage source
J10-10
J10-11
J10-12
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4. Hardware
4.1.4.6.1 AUX101 Current Source Specifications

TABLE 37. AUX101 CURRENT SOURCE SPECIFICATIONS
Description
Value
Maximum Output Current
20 mA
4.1.4.6.2 AUX101 Voltage Source Specifications

TABLE 38. AUX101 VOLTAGE SOURCE SPECIFICATIONS
Description
Value
Output Voltage
5 VDC
Maximum Output Current
20 mA
4.1.4.7 AUX101 J11
FIGURE 8.
AUX101 J11

Pin
Description
J11-1
AUX101 input 1, reference input
J11-2
AUX101 input 1, switch input
J11-3
J11-4
J11-5
J11-6
J11-7
J11-8
J11-9
J11-10
J11-11
J11-12
J11-13
J11-14
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4. Hardware
Pin
5-2015
Description
J11-15
J11-16
4.1.4.7.1 AUX101 Input 1-2 Specifications

TABLE 40. AUX101 INPUT 1-2 SPECIFICATIONS
Description
Value
Input Type
Discrete or analog
Maximum Input Voltage
24 VDC
Differential Voltage Range
-5~5 VDC

Description
Value
Input Type
Discrete or analog
24 VDC
0~5 VDC

Description
Value
Input Type
Discrete or analog
40 VDC
0~38 VDC
4.1.4.8 AUX101 J14
FIGURE 9.
AUX101 J14

Pin
26
Description
J14-1
Input power B+
J14-2
Input power B-
A030K737 (Issue 6)
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4. Hardware
4.1.4.8.1 AUX101 and AUX102 Power Specifications

TABLE 44. AUX101 AND AUX102 POWER SPECIFICATIONS
Description
Value
Input Voltage
5-40 VDC
Operating Voltage
12 VDC or 24 VDC
Current Consumption
900 mA (12 VDC)

450 mA (24 VDC)
4.2
AUX102 Board
FIGURE 10. AUX102 BOARD
4.2.1
AUX102 Indicators
TABLE 45. AUX102 INDICATORS
Indicator
Description
DS1
DS2
DS3
DS4
DS5
DS6
DS7
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4. Hardware
DS8
4.2.2
5-2015
AUX102 Connectors
TABLE 46. AUX102 CONNECTORS
Connector
Description
J1
AUX102 outputs 1-8, normally-open contacts
J2
AUX102 outputs 1-8, common contacts
J3
AUX102 outputs 1-8, normally-closed contacts
J4
AUX102 inputs 9-12
J5
Chassis ground
J6
Connection to AUX101
4.2.2.1 AUX102 J1
FIGURE 11. AUX102 J1

TABLE 47. AUX102 J1
Pin
28
Description
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
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4. Hardware
4.2.2.2 AUX102 J2

TABLE 48. AUX102 J2
Pin
Description
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
4.2.2.3 AUX102 J3

TABLE 49. AUX102 J3
Pin
Description
J3-1
J3-2
J3-3
J3-4
J3-5
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4. Hardware
Pin
5-2015
Description
J3-6
J3-7
J3-8
4.2.2.4 AUX102 J4

TABLE 50. AUX102 J4
Pin
Description
J4-1
J4-2
J4-3
J4-4
J4-5
J4-6
J4-7
J4-8
4.2.2.5 AUX102 J5
J5 is connected to a good earth ground.
4.2.2.6 AUX102 J6
This is connected to J5 on the AUX101.
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4. Hardware
4.3
How to Install the AUX 101/102 Hardware

WARNING
Incorrect installation.
Incorrect installation, service, or parts replacement can result in severe personal injury, death,
and/or equipment damage.
Service personnel must be trained and experienced to perform electrical and mechanical
component installations.
WARNING
AC voltages.
AC voltages and currents present an electrical shock hazard. Incorrect installation, service, or
parts replacement can cause severe personal injury or death.
Service personnel must be trained and experienced to perform electrical and mechanical
component installations
WARNING
If present, always disconnect a battery charger from its AC source before disconnecting
the battery cables. Otherwise, disconnecting the cables can result in voltage spikes
high enough to damage the DC control circuits of the generator set.
WARNING
Accidental starting of the generator set while working on it can cause severe personal
injury or death. Prevent accidental starting by disconnecting the starting battery cables
(negative [-] first).
Make certain the battery area has been well-ventilated before servicing the battery--Wear
goggles--Stop the generator set and disconnect the charger before disconnecting battery cables.
Arcing can ignite explosive hydrogen gas given off by batteries, causing severe personal injury.
Arcing can occur when a cable is removed or re-attached, or when the negative (-) battery cable
is connected and a tool used to connect or disconnect the positive (+) battery cable touches the
frame or other grounded metal part of the generator set. Always remove the negative (-) cable
first, and reconnect it last. Make certain hydrogen from the battery, engine fuel, and other
explosive fumes are fully dissipated. This is especially important if the battery has been
connected to a battery charger.
WARNING
Ignition of explosive battery gases can cause severe personal injury or death. Arcing at
battery terminals can ignite battery gases. Ventilate the area before working on
batteries. Wear safety glasses and do not smoke. Always stop the generator set before
disconnecting the battery. Always disconnect the negative () cable first and reconnect
it last.
NOTICE
Mounting hardware for the AUX 101 and AUX 102 are not included. These instructions
include suggested hardware sizes.
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NOTICE
1. Make sure the generator set is shut down and disabled.
a. The controller is in the Off mode.
b. The generator set Run/Off/Auto switch is in the Off position, and the generator set is
cool to the touch.
c. The emergency stop button has been pressed for at least thirty seconds.
d. Any power supplies (for example, heaters or pumps) are isolated. The battery charger
and starting battery should be isolated later.
e. The battery charger (if equipped) is turned off and disconnected.
f. The negative (-) cable from the battery is disconnected to prevent accidental starting.
g. A "Maintenance in Progress" sign is displayed, and the appropriate lockout/tagout
procedures are followed.
2. Select a suitable location, and mount the AUX 101 using M4 screws and associated
hardware.
3. If the AUX 102 is included, use M4 screws and associated hardware to mount the AUX 102
near the AUX 101, and plug the AUX 102 J6 connector into the AUX 101 J5 connector.
Use a screw and lock washer to ground the AUX 102 J5 ring terminal.
4. Install any new sensors or switches that you plan to connect to the AUX 101 or AUX 102.
5. Select appropriate wire, and connect wiring from the controller TB1 connector to the
enclosed 5-pin connector. Plug the connector into the AUX 101 J1 connector.
6. Connect any system equipment to AUX 101 outputs and, if installed, AUX 102 outputs.
7. Connect any system equipment to AUX 101 inputs and, if installed, AUX 102 inputs.
8. Connect any system equipment to AUX 101 ground, voltage sources, and current sources.
9. Select the appropriate wire for power connections, and install wiring on the enclosed 2-pin
connector. Connect the wiring to the power source, and plug the connector into the AUX
101 J14 connector.
10. Reconnect the generator set.
a. Connect the negative (-) cable to the battery.
b. Reconnect the battery charger (if equipped).
c. Reconnect any other power supplies.
d. Unpress the emergency stop button, and reset the fault in the controller.
e. Place the Run/Off/Auto switch in the desired position.
f. Set the controller to the desired mode.
11. Verify that the AUX 101 LED DSL1 is green and that all devices are powered.
4.3.1
Wiring Diagrams Available

See Wiring Diagrams for wiring diagrams you can use in these procedures.
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4.3.2
4. Hardware
Guidelines for Mounting the AUX 101/102

The AUX 101 and AUX 102 are suitable for mounting on a non-engine panel inside an
enclosure. They should not be mounted directly on the engine.
To prevent the AUX 101 and AUX 102 from being exposed to conditions beyond its
specifications, care should be taken not to mount it close to the engine exhaust pipes. Avoid
mounting the AUX 101 and AUX 102 in a manner that would expose them to direct sunlight,
rain, or snow.
Choose a clean, vibration-free mounting surface. Avoid locations that are hot, damp, or dusty or
that are close to sources of electromagnetic interference (EMI).
4.3.2.1 AUX 101 and AUX 102 Environmental Specifications

TABLE 51. AUX 101 AND AUX 102 ENVIRONMENTAL SPECIFICATIONS
Description
Value
Storage Temperature
-40~85 C (-40~185 F)
Operating Temperature
-40~60 C (-40~140 F)
Maximum Humidity
95%, non-condensing
4.3.2.2 AUX 101 and AUX 102 Footprint
FIGURE 16. AUX 101 AND AUX 102 FOOTPRINT
NOTICE
The outside dimensions do not include necessary clearance for wire connections.
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4.3.3
5-2015
Pin Connections for AUX101 Inputs 1-8

TABLE 52. PIN CONNECTIONS FOR AUX101 INPUTS 1-8
4.3.4
Input
Pins
J11-1, J11-2
J11-3, J11-4
J11-5, J11-6
J11-7, J11-8
J11-9, J11-10
J11-11, J11-12
J11-13, J11-14
J11-15, J11-16
Pin Connections for AUX102 Inputs 9-12

TABLE 53. PIN CONNECTIONS FOR AUX102 INPUTS 9-12
4.3.5
Input
Pins
J4-1, J4-2
10
J4-3, J4-4
11
J4-5, J4-6
12
J4-7, J4-8
Pin Connections for AUX101 Outputs 1-8

TABLE 54. PIN CONNECTIONS FOR AUX101 OUTPUTS 1-8
4.3.6
Output
Pins
J2-1, J2-2, J2-3
J2-4, J2-5, J2-6
J2-7, J2-8, J2-9
J2-10, J2-11, J2-12
J3-1, J3-2, J3-3
J3-4, J3-5, J3-6
J4-1, J4-2, J4-3
J4-4, J4-5, J4-6
Pin Connections for AUX102 Outputs 9-16

TABLE 55. PIN CONNECTIONS FOR AUX102 OUTPUTS 9-16
Output
34
Pins
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4.3.7
4. Hardware
J1-1, J2-1, J3-1
10
J1-2, J2-2, J3-2
11
J1-3, J2-3, J3-3
12
J1-4, J2-4, J3-4
13
J1-5, J2-5, J3-5
14
J1-6, J2-6, J3-6
15
J1-7, J2-7, J3-7
16
J1-8, J2-8, J3-8
Example of a Connection
FIGURE 17. EXAMPLE OF A CONNECTION
NOTICE
Input pin is grounded.
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4.3.8
5-2015
RTDs - About Four-wire Connections

When measuring the resistance of a RTD (resistance temperature detector or resistive thermal
device) located a significant distance away, the resistance in the wire can reduce the accuracy
of the measurement. In this case, a four-wire connection can provide a more accurate
measurement.
FIGURE 18. FOUR-WIRE CONNECTION

In a four-wire connection, one set of wires provides a fixed current to the component, and a
second set of wires measures the voltage drop across the component. The resistance is
calculated by dividing the voltage drop by the fixed current.
While there is resistance in the wires that measure the voltage drop, the voltmeter produces
much less current than the current source, so the voltage drop due to resistance in the voltmeter
wires is significantly smaller.
4.3.8.1 How to Convert a Four-wire Connection Into a Two-wire

Connection
If you want to make a two-wire connection to a device that provides a four-wire connection,
connect a jumper between each pair of pins.
FIGURE 19. HOW TO CONVERT A FOUR-WIRE CONNECTION INTO A TWO-WIRE CONNECTION

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4. Hardware
In this type of connection, the voltmeter measures the voltage drop across the component and
the voltage drop due to resistance in the wire. As a result, the longer the wires, the more
inaccurate the measurement.
If you want to make a three-wire connection, connect a jumper between one pair of pins. The
accuracy of a three-wire connection is better than that of a two-wire connection but worse than
that of a four-wire connection.
4.3.9
Example of a Voltage Bias Connection with One Power

Supply
FIGURE 20. EXAMPLE OF A VOLTAGE BIAS CONNECTION WITH ONE POWER SUPPLY
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4.3.10 Example of a Voltage Bias Connection with Two Power

Supplies
FIGURE 21. EXAMPLE OF A VOLTAGE BIAS CONNECTION WITH TWO POWER SUPPLIES
4.3.11 Example of a Speed Bias Connection
FIGURE 22. EXAMPLE OF A SPEED BIAS CONNECTION
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4.4
4. Hardware
Repairing Circuit Boards

WARNING
Attempting to repair circuit boards can lead to equipment damage, personal injury, or death.
Replace faulty circuit boards. Do not try to repair faulty circuit boards.
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Configuration of the AUX 101 and AUX

102 with Various Controllers
5.1
Tools to Configure a PCC 1301 or PowerCommand

1.x AUX 101/102
You must use one of these tools to configure the AUX 101 and AUX 102 settings in the
controller.
Operator panel
InPower service tool
NOTICE
For some settings, InPower has more options than the operator panel. If you use
InPower to select an option that is not available in the operator panel, the operator
panel displays "N/A".
5.1.1
About the I/O Module Menus

Use the I/O Module menus to configure the inputs and outputs on the AUX 101 and, if installed,
AUX 102.
The I/O Module menu consist of three submenus.
Inputs: Select the function of each input, and configure any inputs that are active-high
switches or active-low switches. Once an input is configured, you can use this submenu to
look at the current value of the input.
Outputs: Configure each output.
Senders: Configure any inputs that are senders.
The Senders submenu does not appear unless one or more inputs are senders.
NOTICE
appropriately.
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5. Configuration of the AUX 101 and AUX 102 with Various Controllers
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5.1.1.1 How to Find the I/O Module Menu in the PCC 1301 Operator Panel
FIGURE 23. HOW TO FIND THE I/O MODULE MENU IN THE PCC 1301 OPERATOR PANEL
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NOTICE
If the password is not entered or is entered incorrectly, you can view the menus, but the
CONFIG and ADJUST buttons are blacked out. You will not be able to change any
values.
5.1.1.2 How to Configure a Switch on a PCC 1301, PCC 1302, or

PowerCommand 1.x
1. Go to the I/O Module menu.
2. Press the appropriate button to go to the Inputs submenu.
3. Press the selection buttons to find the input that will be a switch.
4. Press the CONFIG button to configure the input. The operator panel should display a list of
available functions for the input.
5. Press the appropriate button to set the function of the input to "Switch". The operator panel
should display the current settings of the switch.
6. Press the ADJUST button to configure the switch.
7. Enter a brief description of the event (up to 32 characters) and the event type (Event,
Warning, or Shutdown).
8. Press the SAVE button to save your changes.
9. Select the event logic (Active Low or Active High).
NOTICE
appropriately.
5.1.1.3 How to Configure an Active-low Switch on a PCC 1301, PCC 1302,

or PowerCommand 1.1
3. Press the selection buttons to find the input that will be an active-low switch.
4. Press the CONFIG button to configure the input. The operator panel should display the
current settings of the active-low switch.
5. Press the ADJUST button to configure the active-low switch.
6. Enter a brief description of the event (up to 32 characters) and the event type (Event,
Warning, or Shutdown).
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NOTICE
appropriately.
5.1.1.4 How to Configure a Voltage Bias on a PCC 1301, PCC 1302, or

PowerCommand 1.x
3. Press the selection buttons to find the input that will be a voltage bias.
available functions for the input. If "Voltage Bias" is not available, select an input that can
be a voltage bias.
5. Press the appropriate button to set the function of the input to "Voltage Bias". The operator
panel should display the current settings of the voltage bias.
6. Press the ADJUST button to configure the voltage bias.
7. Press the (+) and (-) buttons to set the voltage bias scale. The scale sets the range of the
voltage bias. For example, if the scale is 3 V, the voltage bias is +/- 3 V.
5.1.1.5 How to Configure a Speed Bias on a PCC 1301, PCC 1302, or

PowerCommand 1.x
3. Press the selection buttons to find the input that will be a speed bias.
available functions for the input. If "Speed Bias" is not available, select an input that can be
a speed bias.
5. Press the appropriate button to set the function of the input to "Speed Bias". The operator
panel should display the current settings of the speed bias.
6. Press the ADJUST button to configure the speed bias.
7. Press the (+) and (-) buttons to set the speed bias scale. The scale sets the range of the
speed bias. For example, if the scale is 120 rpm, the voltage bias is +/- 120 rpm.
5.1.1.6 How to Configure a Sender on a PCC 1301, PCC 1302, or

PowerCommand 1.x
3. Press the selection buttons to find the input that will be a sender.
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available functions for the input. If "Sender" is not available, select an input that can be a
sender.
5. Press the appropriate button to set the function of the input to "Sender". The operator panel
should display the available types of senders.
6. Press the appropriate button to select the type of sender this input will be. The operator
panel should display the current event type of the sender.
7. Press the ADJUST button to configure the event type of the sender.
8. Press the (+) and (-) buttons to set the event type, which varies by type of sender.
10. Return to the I/O Module menu.
11. Press the appropriate button to go to the Senders submenu.
12. Press the selection buttons to find the type of sender this input will be. The operator panel
should display the current settings of the sender.
13. Press the ADJUST button to configure the sender.
14. Enter the appropriate settings for the sender. The settings vary by type of sender.
5.1.1.6.1 Typical Electrical Characteristics of Various Sensors

This table provides information for reference only. It should not be used to configure any
devices that will be connected to the sensors.
NOTICE
Use the documentation provided with a sensor to configure any device that will be
connected to the sensor. Failure to do so may result in equipment damage.
TABLE 56. TYPICAL ELECTRICAL CHARACTERISTICS OF VARIOUS SENSORS

Type of Sensor
Typical Characteristics
Oil temperature
600-2200 ohms
Exhaust temperature
80-400 ohms
Ambient air temperature
600-2200 ohms
Fuel level
600-2500 ohms
Alternator temperature
PT 100 RTD
100 ohms @ 0 C (32 F), 0.385 ohms/C (0.214 ohms/F)
5.1.1.7 How to Configure an Output on a PCC 1301, PCC 1302, or

PowerCommand 1.x
2. Press the appropriate button to go to the Outputs submenu.
3. Press the selection buttons to find the output you want to configure.
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4. Press the ADJUST button to configure the output.

5. Enter the fault code that should be associated with the output.
5.1.2
Using InPower to Configure the AUX 101 and AUX 102

You can use InPower to configure the AUX 101 and AUX 102, but there are no procedures for
this in this manual.
5.2
Tools to Configure a PCC 2100 AUX 101/102

You must use the InPower service tool to configure the AUX 101 and AUX 102 settings in the
controller.
5.2.1
How to Disable or Enable an AUX 101 on the PCC 2100

In InPower, go to the AUX 101 Setup folder, and change the value of "AUX 101('s) Enable".
5.2.2
How to Configure a Switch on the PCC 2100

1. In InPower, go to the "AUX 101 Device #1 Inputs" folder.
2. Set the "Device #1 Input Sensor Type" parameter for the input that will be a switch.
3. Set the "Device #1 Input Enable" parameter to "Enable" for the input that will be a switch.
4. Save your changes in InPower.
5.2.3
How to Configure a Voltage Bias on a PCC 2100

2. Set the "Device #1 Input Sensor Type" parameter to "Bias Sensor" for the input that will be
a voltage bias.
3. Set the "Device #1 Input Enable" parameter to "Enable" for the input that will be a voltage
bias.
4. Go to the "AUX 101 Setup" folder.
5. Set the "Voltage Bias Scale" parameter according to the voltage bias connection.
For a voltage bias connected to two power supplies (for example, +5 V and -5 V), set
this parameter to the maximum increase in voltage the voltage bias can create.
For a voltage bias connected to one power supply (for example, +5 V and ground),
set this parameter to two times the maximum increase in voltage the voltage bias can
create.
6. Set the "Voltage Bias Enable" parameter to "Enable".
7. For a voltage bias connected to one power supply, set the "Voltage Adjust" parameter to
the result of the following calculation.
a. Start with the maximum increase in voltage the voltage bias can create.
b. Divide it by the generator set nominal voltage.
c. Multiply the result by -100.
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For a voltage bias connected to two power supplies, skip this step.
5.2.4
How to Configure a Speed Bias on a PCC 2100

2. Set the "Device #1 Input Sensor Type" parameter to "Bias Sensor" for the input that will be
a speed bias.
3. Set the "Device #1 Input Enable" parameter to "Enable" for the input that will be a speed
bias.
4. Go to the "AUX 101 Setup" folder.
5. Set the "Speed Bias Scale" parameter to the maximum increase in RPM the speed bias
can create.
6. Set the "Speed Bias Enable" parameter to "Enable".
5.2.5
How to Configure an Output on a PCC 2100

1. In InPower, go to the "AUX 101 Device Outputs" folder for the AUX 101 to which the output
belongs.
2. Set the "Device Output Relay Fault Code Mapping" parameter to the fault code that should
be associated with the output.
3. Set the "Device Output Relay Enable" parameter to "Enable" for the output you want to
configure.
5.3
Tools to Configure a PowerCommand 2.x or 3.x

AUX101/102
You must use one of these tools to configure the AUX101 and AUX102 settings in the controller.
Operator panel
InPower service tool
Modbus connection
5.3.1
How to Find the AUX101 Setup Screens in the Operator

Panel
The AUX101 Setup screens are available on the main menu.
1. Go to the Home screen.
2. Change the selection in the graphical display until "AUX 101 Setup" is selected. Use the
selection buttons to change page, if necessary.
3. Press OK.
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How to Configure a Switch on the PowerCommand 2.x or

3.x
1. Set "AUX 101 Analog Input Sensor Type" to "Switch Input - Active Closed" or "Switch Input
- Active Open" for the input that will be a switch.
2. Enter a brief description of the event in "AUX 101 Input Fault Text" for the input that will be
a switch.
3. Set "AUX 101 Input Function Pointer" to "Default" for the input that will be a switch.
4. Save your changes.
5.3.3
How to Configure an Additional Function for AUX101

Inputs on the PowerCommand 2.x or 3.x
1. Set "AUX 101 Analog Input Sensor Type" to "Switch Input - Active Closed" or "Switch Input
- Active Open" for the input that will be a switch.
2. Set "AUX 101 Input Function Pointer" to the desired function for the input that will be a
switch. If the selection is rejected, the desired function is already used by another input.
3. Set the appropriate settings for the desired function. The related settings vary by function.
5.3.3.1 Example: Configure AUX101 Input #3 as a Low Fuel in Day Tank

Switch on the PowerCommand 2.x or 3.x
In this example, the Low Fuel in Day Tank Switch is active-closed, and the switch must be
active for five seconds before the controller generates a fault.
1. Set "AUX101 0 Analog Input 3 Sensor Type" to "Switch Input - Active Closed".
2. Set "AUX101 0 Input 3 Function Pointer" to "Low Fuel in Day Tank Switch".
3. Set "Low Fuel in Day Tank Time" to 5 seconds.
5.3.4
How to Configure an Analog Input on the PowerCommand

2.x or 3.x
1. Set "AUX 101 Analog Input Sensor Type" to "Analog Input" for the input that will be an
analog input.
2. Set "AUX 101 Analog Input Function Pointer" to the desired function.
3. Set the appropriate settings for the desired function. The related settings vary by function.
5.3.4.1 Example: Configure AUX101 Input #4 as an Alternator Temperature

Sensor on the PowerCommand 2.x or 3.x
In this example, the alternator temperature sensor must be at least 300 degrees F for five
seconds before the controller generates a fault. The out-of-range check is active, and the
sensor must be outside 0.2-4.8 VDC for two seconds before the controller generates a fault.
1. Set "AUX101 0 Analog Input 4 Sensor Type" to "Analog Input".
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2. Set "AUX101 0 Analog Input 4 Function Pointer" to "Alternator Temperature 1".

3. Set "High Alternator Temperature 1 Threshold (Aux101)" to 300 degrees F.
4. Set "High Alternator Temperature 1 Time (Aux101)" to 5 seconds.
5. Set "Aux101 Alternator Temperature OOR High Limit" to 4.8 VDC.
6. Set "Aux101 Alternator Temperature OOR Low Limit" to 0.2 VDC.
7. Set "Aux101 Alternator Temperature OOR Time" to 2 seconds.
8. Set "Aux101 Alternator Temperature OOR Check Enable" to "Enable".
5.3.4.2 Typical Electrical Characteristics of Various Sensors

This table provides information for reference only. It should not be used to configure any
devices that will be connected to the sensors.
NOTICE
Use the documentation provided with a sensor to configure any device that will be
connected to the sensor. Failure to do so may result in equipment damage.
TABLE 57. TYPICAL ELECTRICAL CHARACTERISTICS OF VARIOUS SENSORS
5.3.5
Type of Sensor
Typical Characteristics
Oil temperature
600-2200 ohms
Exhaust temperature
80-400 ohms
Ambient air temperature
600-2200 ohms
Fuel level
30-2500 ohms
Alternator temperature
PT 100 RTD
100 ohms @ 0 C (32 F), 0.385 ohms/C (0.214 ohms/F)
How to Configure an Output on the PowerCommand 2.x or

3.x
1. Set "AUX 101 Output Function Pointer" to the desired function for the output.
2. If the desired function is "Default", set "Aux 101 Output Fault/Event" to the fault code that
should be associated with the output.
5.3.5.1 Example: Configure AUX101 Output #1 as a Low Coolant Level #2

Output on the PowerCommand 2.x or 3.x
Low Coolant Level #2 is event/fault code 2977.
1. Set "Aux101 0 Output 1 Function Pointer" to "Default".
2. Set "Aux101 0 Output 1 Fault/Event" to 2977.
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Configuring the AUX 101 and AUX 102

with the MCM3320
Set up the generator sets and the loads in the MCM3320. If the number of generator sets or
loads requires an AUX 101 and AUX 102, the MCM3320 expects the AUX 101 and AUX 102 to
be connected in a specific way, as indicated in the wiring diagrams.
6.1
Supplementary Interface Device (SID)

A supplementary interface device (SID) is the combination of an AUX 101 and its companion
AUX 102. Each SID is the interface for a certain range of generator sets and a certain range of
loads.
6.1.1
Generator Sets by SID

TABLE 58.
6.1.2
GENERATOR SETS BY SID
SID
Generator Sets
none
1-4
SID1
5-8
SID2
9-12
SID3
13-16
Loads by SID
NOTICE
SIDs are connected to loads, not load-add levels or load-shed levels .
TABLE 59. LOADS BY SID
6.1.3
SID
Loads
SID0
1-6
SID1
7-10
SID2
11-14
SID3
15-18
SID Required
A SID is required if either of these conditions are met.
Gen N kW Rating is not equal to zero, where N is any generator set in the range for that
SID.
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Load Add Shed Enable is Enabled, and Load N Device Type is not equal to None, where
N is any load in the range for that SID.
If a SID is required, the MCM must be able to communicate with the AUX 101 and AUX 102. If it
cannot communicate, the MCM cannot control the generator sets and loads to which the SID is
connected, and some features may not be active.
6.1.4
Legacy SID Override (Before V2.00)

Prior to firmware V2.00, it was possible to set up more than four generator sets in the MCM,
though the MCM could sense only four paralleling breakers. To handle this, some paralleling
breakers were connected in parallel with each other to the same set of pins on the MCM,
allowing the MCM to know when at least one of them is closed.
Starting with V2.00, it is not possible to have a different number of generator sets and
paralleling breakers. If V2.00 or later firmware is present in a legacy system that has more than
four generator sets and the generator set paralleling breakers are connected in parallel to the
MCM generator set main breaker position input, set Legacy SID Override to Enable. In this
case, no SIDs are required.
6.1.5
Compatible Software Versions (AUX 101)

TABLE 60. COMPATIBLE SOFTWARE VERSIONS (AUX 101)
6.1.6
MCM3320
AUX 101
V2.00 or later
V1.48 or later
Summary of Monitor Points (AUX 101/102)

TABLE 61. SUMMARY OF MONITOR POINTS (AUX 101/102)
Setting
Description
SIDX Status (X = 0-3)
(Software v2.00 and later) Indicates the status of

communication between the MCM3320 and the AUX 101.
Possible values: Missing, Good, Connecting, No Exp
Board, Not Applicable
PCCnet Communications Status
(Prior to software v2.00) Indicates the status of

communication between the MCM3320 and the AUX 101.
Possible values: Failed, Good, Wait
PCCNet Status
(v2.00 and later) Indicates the status of PCCNet

communication.
Possible values: No Connection, Connecting, Connected
Expansion Board CommunicationsX (X = blank, 1, 2, 3)
Indicates whether or not the AUX 102 is detected.

Possible values: Disabled, Enabled
AUX101 Software Version (X = blank, 1, 2, 3)
Indicates the software version the AUX 101 is running.
Node Count for Remote IO
Indicates the number of AUX 101 the MCM3320 sees on

the PCCNet network.
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Setting
Description
Load X Input 1 (X = 1-18)
If the load type is ATS, this indicates whether or not the

emergency source is connected.
If the load type is Breaker, this indicates the position of
the A contact.
Possible values: Not Available, Open, Closed
Load X Input 2 (X = 1-18)
If the load type is ATS, this indicates whether or not the

normal source is connected.
If the load type is Breaker, this indicates the position of
the over current trip contact.
Possible values: Not Available, Open, Closed
SIDX Input (X = 0-3)
Provides the status of the AUX 101/102 inputs as

received by the MCM3320. This is the packet received by
the MCM3320, whereas the Load X Input settings indicate
the unpacked values.
SIDX Output 1/2 (X = 0-3)
Controls the status of the AUX 101/102 outputs as

requested by the MCM3320. This is the actual packet
sent by the MCM3320.
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AUX101 Board
6.2.1
AUX101 S1
The S1 button can be used to change the AUX101 device number.
6.2.2
AUX 101 Device Number Indicator

The AUX 101 device number indicator displays the device number of this particular AUX 101 in
a PCCNet network.
The device number must be unique in the PCCNet network.
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6.2.3
AUX 101 Device Number by SID

TABLE 62. AUX 101 DEVICE NUMBER BY SID
6.2.4
SID
AUX 101 Device Number
SID0
SID1
SID2
SID3
Changing the AUX101 Device Number

1. Press and hold S1 for at least five seconds. On the AUX101 device number indicator, a
2. Press and release S1 until the desired number is displayed.
3. Wait five seconds. After five seconds of inactivity, the new device number is set, and the
small dot should disappear.
4. Disconnect and reconnect J14 to cycle power to the AUX101.
6.2.5
AUX 101 Indicators

TABLE 63. AUX 101 INDICATORS
Indicator
6.2.6
SID0
SID1
SID2
SID3
DS1
This is on if the AUX 101 is connected to a PCCNet network and is operating normally.
DS2
This is on if the AUX 101 is not connected to the PCCNet network.
DS3
load 1 add
load 7 add
load 11 add
load 15 add
DS4
load 1 shed
load 7 shed
load 11 shed
load 15 shed
DS5
load 2 add
load 8 add
load 12 add
load 16 add
DS6
load 2 shed
load 8 shed
load 12 shed
load 16 shed
DS7
load 3 add
load 9 add
load 13 add
load 17 add
DS8
load 3 shed
load 9 shed
load 13 shed
load 17 shed
DS9
load 4 add
load 10 add
load 14 add
load 18 add
DS10
load 4 shed
load 10 shed
load 14 shed
load 18 shed
AUX 101 Connectors

TABLE 64. AUX 101 CONNECTORS
Connector
SID0
J1
SID1
SID2
SID3
Connection to controller
J2
load 1 and load 2

add/shed
load 7 and load 8

add/shed
load 11 and load 12

add/shed
load 15 and load 16

add/shed
J3
load 3 add/shed
load 9 add/shed
load 13 add/shed
load 17 add/shed
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Connector
SID0
SID1
SID2
SID3
J4
load 4 add/shed
load 10 add/shed
load 14 add/shed
load 18 add/shed
J5
Connection to AUX 102
J11
load 1-4 input
J14
load 7-10 input
load 11-14 input
load 15-18 input
Power supply
J10 is not connected in MCM3320 applications.
6.2.7
AUX101 J1

TABLE 65. AUX101 J1
Pin
Description
J1-1
Output power B-
J1-2
Output power B+
J1-3
PCCNet A
J1-4
PCCNet B
J1-5
System wakeup
6.2.8
AUX 101 J2
FIGURE 26. AUX 101 J2
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TABLE 66. AUX 101 J2

Pin
Contact
SID0
SID1
SID2
SID3
J2-1
normally-open
load 1 add
load 7 add
load 11 add
load 15 add
J2-2
common
J2-3
normally-closed
J2-4
normally-open
load 1 shed
load 7 shed
load 11 shed
load 15 shed
J2-5
common
J2-6
normally-closed
J2-7
normally-open
load 2 add
load 8 add
load 12 add
load 16 add
J2-8
common
J2-9
normally-closed
J2-10
normally-open
load 2 shed
load 8 shed
load 12 shed
load 16 shed
J2-11
common
J2-12
normally-closed
6.2.9
AUX 101 J3

Pin
Contact
SID0
SID1
SID2
SID3
J3-1
normally-open
load 3 add
load 9 add
load 13 add
load 17 add
J3-2
common
J3-3
normally-closed
J3-4
normally-open
load 3 shed
load 9 shed
load 13 shed
load 17 shed
J3-5
common
J3-6
normally-closed
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6.2.10 AUX 101 J4

Pin
Contact
SID0
SID1
SID2
SID3
J4-1
normally-open
load 4 add
load 10 add
load 14 add
load 18 add
J4-2
common
J4-3
normally-closed
J4-4
normally-open
load 4 shed
load 10 shed
load 14 shed
load 18 shed
J4-5
common
J4-6
normally-closed
6.2.11 AUX101 J5
If the AUX101 is connected to an AUX102, this is connected to J6 on the AUX102.

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6.2.12 AUX 101 J11

Pin
Contact
SID0
SID1
SID2
SID3
J11-1
reference input
load 1
load 7
load 11
load 15
J11-2
position A or
normal source
J11-3
reference input
J11-4
trip or emergency
source
J11-5
reference input
load 2
load 8
load 12
load 16
J11-6
position A or
normal source
J11-7
reference input
J11-8
trip or emergency
source
J11-9
reference input
load 3
load 9
load 13
load 17
J11-10
position A or
normal source
J11-11
reference input
J11-12
trip or emergency
source
J11-13
reference input
load 4
load 10
load 14
load 18
J11-14
position A or
normal source
J11-15
reference input
J11-16
trip or emergency
source
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6.2.13 AUX101 J14

Pin
Description
J14-1
Input power B+
J14-2
Input power B-
6.3
AUX102 Board
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6.3.1
AUX 102 Indicators

TABLE 71. AUX 102 INDICATORS
Indicator
SID0
SID1
SID2
SID3
DS1
load 5 add
load demand
generator set 5
load demand
generator set 9
load demand
generator set 13
DS2
load 5 shed
load demand
generator set 6
load demand
generator set 10
load demand
generator set 14
DS3
load 6 add
load demand
generator set 7
load demand
generator set 11
load demand
generator set 15
DS4
load 6 shed
load demand
generator set 8
load demand
generator set 12
load demand
generator set 16
6.3.2
DS5
not used
DS6
not used
DS7
not used
DS8
not used
AUX 102 Connectors

TABLE 72. AUX 102 CONNECTORS
Connector
SID0
SID1
SID2
SID3
J1
load 5-6 add/shed,

normally-open
load demand
generator set 5-8,
normally-open
load demand
generator set 9-12,
normally-open
load demand
generator set 13-16,
normally-open
J2
load 5-6 add/shed,

common
load demand
generator set 5-8,
common
load demand
generator set 9-12,
common
load demand
common
J3
load 5-6 add/shed,

normally-closed
load demand
generator set 5-8,
normally-closed
load demand
generator set 9-12,
normally-closed
load demand
normally-closed
J4
load 5-6 input
generator set 5-8

paralleling breaker
position
generator set 9-12

paralleling breaker
position
generator set 13-16

paralleling breaker
position
J5
Chassis ground
J6
Connection to AUX 101
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6.3.3
5-2015
AUX 102 J1

J1 provides normally-open contacts for the output relays.
6.3.4
Pin
SID0
SID1
SID2
SID3
J1-1
load 5 add
load demand
generator set 5
load demand
generator set 9
load demand
generator set 13
J1-2
load 5 shed
load demand
generator set 6
load demand
generator set 10
load demand
generator set 14
J1-3
load 6 add
load demand
generator set 7
load demand
generator set 11
load demand
generator set 15
J1-4
load 6 shed
load demand
generator set 8
load demand
generator set 12
load demand
generator set 18
J1-5
not used
J1-6
not used
J1-7
not used
J1-8
not used
AUX 102 J2

J2 provides common contacts for the output relays.
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6.3.5
Pin
SID0
SID1
SID2
SID3
J2-1
load 5 add
load demand
generator set 5
load demand
generator set 9
load demand
generator set 13
J2-2
load 5 shed
load demand
generator set 6
load demand
generator set 10
load demand
generator set 14
J2-3
load 6 add
load demand
generator set 7
load demand
generator set 11
load demand
generator set 15
J2-4
load 6 shed
load demand
generator set 8
load demand
generator set 12
load demand
generator set 18
J2-5
not used
J2-6
not used
J2-7
not used
J2-8
not used
AUX 102 J3

J3 provides normally-closed contacts for the output relays.
Pin
SID0
SID1
SID2
SID3
J3-1
load 5 add
load demand
generator set 5
load demand
generator set 9
load demand
generator set 13
J3-2
load 5 shed
load demand
generator set 6
load demand
generator set 10
load demand
generator set 14
J3-3
load 6 add
load demand
generator set 7
load demand
generator set 11
load demand
generator set 15
J3-4
load 6 shed
load demand
generator set 8
load demand
generator set 12
load demand
generator set 18
J3-5
not used
J3-6
not used
J3-7
not used
J3-8
not used
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63
6.3.6
5-2015
AUX 102 J4

Pin
SID0
SID1
SID2
SID3
J4-1
load 5 position A or
normal source
connected
generator set 5
paralleling breaker
position
generator set 9
paralleling breaker
position
generator set 13
paralleling breaker
position
J4-2
J4-3
reference input
load 5 trip or
emergency source
connected
generator set 6
paralleling breaker
position
J4-4
J4-5
load 6 position A or
normal source
connected
generator set 7
paralleling breaker
position
generator set 11
paralleling breaker
position
generator set 15
paralleling breaker
position
reference input
load 6 trip or
emergency source
connected
generator set 8
paralleling breaker
position
J4-8
6.3.7
generator set 14
paralleling breaker
position
reference input
J4-6
J4-7
generator set 10
paralleling breaker
position
generator set 12
paralleling breaker
position
generator set 16
paralleling breaker
position
reference input
AUX102 J5
J5 is connected to a good earth ground.
6.3.8
AUX102 J6
This is connected to J5 on the AUX101.

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6.4
Connecting to an AUX 101 or AUX 102 Using

InPower
You can use InPower to update the firmware in the AUX 101 or AUX 102. Connect to the AUX
101 using J1.
You cannot connect directly to an AUX 102 using InPower. You should connect to the AUX 101
to which the AUX 102 is connected instead.
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Configuring the AUX 101 and AUX 102

with the PC500/550
The PC500/550 communicates to the AUX 101/102 device via Modbus protocol.
7.1
Configuring Modbus Communication Parameters

The InPower service tool is used to configure Modbus communication parameters. Connect the
Inpower service tool cable between the PC and J1 on the AUX 101. Set the AUX 101 device
number to 0, 1, 2, or 3.
TABLE 77. SUPPORTED MODBUS SETTINGS
Setting
A030K737 (Issue 6)
Setting Values
Modbus Address
As supported by
Modbus protocol
Baud Rate
2400
4800
9600
19200
38400
Stop Bit
1
2
Parity
None
Even
Odd
67
7. Configuring the AUX 101 and AUX 102 with the PC500/550
7.2
5-2015
AUX101 Board
7.3
AUX 101 S1 Device Number

The S1 button is used to change the AUX 101 device number. To select the Modbus device
number:
1. Press and hold S1 for at least 5 seconds. On the AUX 101 device number indicator, a
2. Press and release S1 until "H" is displayed.
3. Wait 5 seconds. After 5 seconds of inactivity, the new device number is set and the small
dot should disappear.
4. Disconnect and reconnect J14 to cycle power to the AUX 101.
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7.4
Configuring AUX 101 Using PC500/550 User

Interface
1. Connect AUX 101 (J1) to PC500/550 (TB2) using a Modbus communication cable.
2. Select Device Configuration from the Setup Menu.
3. Select Add New Device and select I/O Device from the drop-down list.
4. Enter the required information.
NOTICE
The entered Modbus Address must be the same as the AUX 101 Modbus address
configured using the InPower service tool.
5. To add AUX 101 inputs and outputs, select Sensors and Output Controls from the Setup
Menu.
NOTICE
Sensors and output controls are listed in the Site IOs details page after they are
configured.
7.5
I/O Control Capabilities Over Modbus

The following table provides the Modbus register parameters for the AUX 101 with a description
of possible values and their read/write capabilities over Modbus.
NOTICE
The table provides general information for any Modbus Master. Parameters, such as
Software Version and Device Type, are not used by the PC500/550 user interface.
TABLE 78. I/O CONTROL CAPABILITIES OVER MODBUS

Parameter(s)
Description
Modbus Control
Modbus Settings
Device ID, Baud Rate, Parity, Stop Bits
Read Only (configurable using InPower

Service Tool)
Software Version
Read Only
Device Type
59 (default)
Read Only
AUX102 Availability
Available/Not Available
Read Only
Input 18 Settings
Analog, Discrete Active High/Low
Read/Write (configurable over Modbus)
Input 18 Status
Voltage (for Analog inputs), Active/Inactive

(for Discrete Active High/Low inputs)
Read Only
Input 912 Settings
Active/Inactive (for Discrete Active Low

inputs)
Read/Write (NOT configurable over Modbus)
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69
Parameter(s)
Description
5-2015
Modbus Control
Current Sources 14
Analog, Discrete Active High/Low
Outputs 18
Active/Inactive
Outputs 916
Active/Inactive
Refer to Modbus Register Mapping (A029X159) for additional information about the Modbus
registers.
70
A030K737 (Issue 6)
Troubleshooting
8.1
DS1 and DS2 Are Off

DS1 and DS2 are off, but the board should have power.
8.1.1
Checking the Power Connections

Make sure the power supply wires are connected securely.
8.1.2
Checking the Wires

Measure the resistance of each wire.
If the resistance is greater than 10 , check any fuses or breakers in the harness. Otherwise,
replace the wire.
8.1.3
Checking the Power Supply

Measure the voltage provided by the power supply.
If the voltage is outside the allowed range, troubleshoot the power supply.
8.2
DS2 Is On
DS2 is on, but the board should be connected to a PCCNet network.
8.2.1
Checking the PCCNet Connections

Make sure the PCCNet wires are connected securely to J1-3 (PCCNet A) and J1-4 (PCCNet B).
8.2.2
Checking the Wires

Measure the resistance of each wire.
If the resistance is greater than 10 , replace the wire.
8.2.3
Checking the Device to Which the Board Is Connected

If the device does not appear to be communicating on its port, troubleshoot the device.
A030K737 (Issue 6)
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8. Troubleshooting
5-2015
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A030K737 (Issue 6)
Manufacturing Facilities
NORTH AMERICA
EMEA, CIS
ASIA PACIFIC
Cummins Power Generation Limited

1400 73rd Ave. NE
Minneapolis, MN 55432 USA

Columbus Avenue
Manston Park
Manston, Ramsgate
Kent CT12 5BF
United Kingdom

10 Toh Guan Road #07-01
TT International Tradepark
Singapore 608838
Phone +1 763 574 5000

Toll Free +1 800 888 6626
Fax +1 763 574 5298
Phone +44 1843 255000

Fax +44 1843 255902
Phone +65 6417 2388

Fax +65 6417 2399
BRAZIL
CHINA
INDIA
Rua Jati, 310, Cumbica

Guarulhos, SP 07180-900
Brazil
Cummins Power Generation

2 Rongchang East Street,
Beijing Economic Technological
Development Area
Beijing 100176, P.R.China
Cummins India Ltd,

Power Generation Business Unit,
Plot No B-2, SEZ Industrial Area,
Village-Nandal & Surwadi, TalukaPhaltan
Dist- Satara, Maharashtra 415523
India
Phone +55 11 2186 4195

Fax +55 11 2186 4729
Phone +86 10 5902 3000

Fax +86 10 5902 3199
Phone +91 021 66305514
LATIN AMERICA
MEXICO
3350 Southwest 148th Ave.

Suite 205
Miramar, FL 33027
USA
Eje 122 No. 200 Zona Industrial

San Luis Potosi, S.L.P. 78395
Mexico
Phone +1 954 431 551

Fax +1 954 433 5797
Phone +52 444 870 6700

Fax +52 444 824 0082
A030K737 (Issue 6)
73
9. Manufacturing Facilities
5-2015
74
A030K737 (Issue 6)
Appendix A. Wiring Diagrams

Table of Contents
Figure 39. AUX 101, 0630-3142, Sheet 1 of 2 ............................................................................................. 77
Figure 40. AUX 102, 0630-3142, Sheet 2 of 2 ............................................................................................. 78
Figure 41. PCC 1301 and AUX 101/102, 0630-2926, Sheet 1 of 1 ............................................................. 79
Figure 42. PCC 2100 and AUX 101/102, 0612-6764, Sheet 1 of 1 ............................................................. 80
Figure 43. PCC 1302/PowerCommand 1.x and AUX 101/102, 0630-3440, Sheet 1 of 2 ......................... 81
Figure 44. PowerCommand 2.x/3.x and AUX 101/102, 0630-3440, Sheet 2 of 2 ..................................... 82
Figure 45. MCM3320 and AUX 101/102, 0630-3133, Sheet 1 of 8 ............................................................. 83
A030K737 (Issue 6)
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Appendix A.
Wiring Diagrams
5-2015
76
A030K737 (Issue 6)
5-2015
Appendix A.
Wiring Diagrams
FIGURE 39. AUX 101, 0630-3142, SHEET 1 OF 2
A030K737 (Issue 6)
77
Appendix A.
Wiring Diagrams
5-2015
FIGURE 40. AUX 102, 0630-3142, SHEET 2 OF 2
78
A030K737 (Issue 6)
5-2015
Appendix A.
Wiring Diagrams
FIGURE 41. PCC 1301 AND AUX 101/102, 0630-2926, SHEET 1 OF 1
A030K737 (Issue 6)
79
Appendix A.
Wiring Diagrams
5-2015
FIGURE 42. PCC 2100 AND AUX 101/102, 0612-6764, SHEET 1 OF 1
80
A030K737 (Issue 6)
5-2015
Appendix A.
Wiring Diagrams
FIGURE 43. PCC 1302/POWERCOMMAND 1.X AND AUX 101/102, 0630-3440, SHEET 1 OF 2
A030K737 (Issue 6)
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Appendix A.
Wiring Diagrams
5-2015
FIGURE 44. POWERCOMMAND 2.X/3.X AND AUX 101/102, 0630-3440, SHEET 2 OF 2
82
A030K737 (Issue 6)
5-2015
Appendix A.
Wiring Diagrams
FIGURE 45. MCM3320 AND AUX 101/102, 0630-3133, SHEET 1 OF 8
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Appendix A.
Wiring Diagrams
5-2015
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Appendix A.
Wiring Diagrams
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Appendix A.
Wiring Diagrams
5-2015
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Appendix A.
Wiring Diagrams
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Appendix A.
Wiring Diagrams
5-2015
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Appendix A.
Wiring Diagrams
A030K737 (Issue 6)
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Appendix A.
Wiring Diagrams
5-2015
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A030K737 (Issue 6)
power.cummins.com
Copyright 2015 Cummins Power Generation Inc. All rights reserved.
Cummins Power Generation, the "C" logo, and Cummins are registered
trademarks of Cummins Inc. PowerCommand, AmpSentry, InPower and "Our
energy working for you." are trademarks of Cummins Power Generation.
Other company, product, or service names may be trademarks or service
marks of others. Specifications are subject to change without notice.

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Owner Manual

3. CHARACTERISTICS OF THE AUX 101 AND AUX 102 WITH VARIOUS

4.1 AUX101 Board ......................................................................................................................

6.1.6 Summary of Monitor Points (AUX 101/102)...............................................................

APPENDIX A. WIRING DIAGRAMS .................................................................................................

This page is intentionally blank.

EXHAUST GASES ARE DEADLY

DO NOT CONNECT GENERATOR SET DIRECTLY TO ANY BUILDING ELECTRICAL

DISPOSE OF THIS UNIT PROPERLY

About This Manual

AUX101 Inputs and Outputs

NUMBER OF INPUTS AND OUTPUTS ON THE AUX101

AUX102 Inputs and Outputs

NUMBER OF INPUTS AND OUTPUTS ON THE AUX102

Numbering of AUX102 Inputs and Outputs

Characteristics of the AUX 101 and

Characteristics of the AUX 101 and AUX 102 with

Maximum Number of AUX 101/102 for the PCC 1301, PCC

Maximum Number of AUX 101

Maximum Number of AUX 102

Required Part Numbers for Operator Panel Software to

REQUIRED PART NUMBERS FOR OPERATOR PANEL SOFTWARE TO SUPPORT THE

Operator panel software

3.1.2.2 Configuration Limitations in Operator Panel Software Version

3.1.2.3 How to Upgrade Software on the AUX 101

Possible Functions of AUX 101 Inputs for PCC 1301, PCC

Switch (active-high or active-low), voltage bias

Switch (active-high or active-low), speed bias

Switch (active-high or active-low)

PCC 1301 FAULT CODES GENERATED BY AUX 101 SWITCH INPUTS

Default Functions of AUX 101 Outputs with the PCC 1301,

Low oil pressure

High engine temperature

Battery (low, weak, or high)

3.1.4.1 About AUX 101 Output 4

Possible Functions of AUX 102 Inputs for PCC 1301, PCC

PCC 1301 FAULT CODES GENERATED BY AUX 102 SWITCH INPUTS

Default Functions of AUX 102 Outputs with the PCC 1301,

Pre-low oil pressure

Pre-high engine temperature

Low coolant level*

Low fuel level*

Low coolant temperature

Characteristics of the AUX 101 and AUX 102 with

Maximum Number of AUX 101/102 for the PCC 2100

Maximum Number of AUX 101

Maximum Number of AUX 102

Possible Functions of AUX 101 Inputs for PCC 2100

Switch (active-high or active-low), voltage bias

Switch (active-high or active-low), speed bias

Switch (active-high or active-low)

3.2.2.1 Default Functions of AUX 101 Inputs for PCC 2100

Default Functions of AUX 101 Outputs with the PCC 2100

Low oil pressure

High engine temperature

Battery (low, weak, or high)

3.2.3.1 About AUX 101 Output 4

Possible Functions of AUX 102 Inputs for PCC 2100

3.2.4.1 Default Functions of AUX 102 Inputs for PCC 2100

Default Functions of AUX 102 Outputs with the PCC 2100

Pre-low oil pressure

Pre-high engine temperature

Low engine temperature

Characteristics of the AUX101 and AUX102 with the