Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Prepared
July 28, 2010
Table of Contents
1. Scope ........................................................................................................................................4
1.1 Objective ............................................................................................................................4
1.2 Regulations ........................................................................................................................4
2.Apparatus Overview and objective ...........................................................................................4
2.1 Apparatus overview ...........................................................................................................4
3. Hazards and control evaluation ..............................................................................................13
3.1 Possible fire event ............................................................................................................13
3.2 Ventilation........................................................................................................................13
3.3 Kinetic, thermal & accoustic............................................................................................13
3.4 Electrical ..........................................................................................................................13
3.5 General, physical & equipment concerns ........................................................................14
3.6 Access ..............................................................................................................................15
3.7 Training ............................................................................................................................15
3.8 Personal protective equipment .........................................................................................16
4. Operation................................................................................................................................16
4.1 Qualified personnel ..........................................................................................................16
4.2 Experiment preparation ....................................................................................................16
4.3 Lab instructions ................................................................................................................17
4.4 Operating procedure.........................................................................................................18
5. Inspection and maintenance ...................................................................................................24
5.1 Operational & Periodic inspections .................................................................................25
6. Typical test .............................................................................................................................26
Appendix A: Operator - inspector guidance charts - Section III ...............................................27
Appendix B: Operating manual for P- 90 ..................................................................................28
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1. Scope
1.1 Objective
This standard operating procedure is intended to provide operating
instructions and safety information for the Department of Mechanical
Engineering portable magnaflux unit located in C-23, Head Hall. This
document is intended as a guideline and supplement to proper training that
must be provided by qualified personnel before the apparatus is operated.
The aim of this document is to ensure that safe work practices have been
developed for the apparatus experimental work. This SOP is primarily
concerned with the apparatus operating procedure, hazards involved with its
operation and safety precautions that must be taken to avoid injuries.
1.2 Regulations
This document has been developed in accordance with the Environmental
Health and Safety Office of the University of New Brunswick.
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3.2 Ventilation
There are no ventilation fans in room C-23 for room ventilation. The room is
centrally ventilated and its atmosphere is comfortable as fresh air is being
introduced at all times into the room. Proper ventilation system is not a
requirement for the operation of magnaflux unit.
3.4 Electrical
The magnaflux unit is electrically powered and it does not pose any
electrical threat to the user, if handled carefully. Do not, however come into
contact with bare copper prods when they are energized. Make sure all other
lab occupants are clear off the test area before the prods are energized.
Always check the apparatus for bare, frayed or cut electrical cables before
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operating it. Please see figure 7 to see the main electrical outlet powering the
apparatus.
While magnetizing the test specimen, apply/dust the dry powder gently and
lightly to the magnetized area. Watch for indications to form as the powder
is applied.
Gently blow off the excess dry powder, while the magnetizing current is still
flowing. Keep the current flowing through the test specimen until the excess
powder has been blown off.
Press and firmly hold both the prods at 90 degrees to the surface of test
specimen to prevent arcing. The magnetic field strength can be increased or
decreased by adjusting the current control knob to vary the current flow
through the test specimen. Increase the amperage flow to increase the
magnetic field strength and decrease for decreasing magnetic field strength.
Use half wave D.C. and A.C. current for magnetizing the test specimen but
only use A.C. for demagnetizing the test specimen.
Wear safety glasses and safety gloves while doing the test with magnaflux
unit. Safety glasses prevent any small magnetic particle to enter the users
eye and safety gloves prevent the user from getting any serious burns since
the test specimen becomes hot while doing the test and electric cables carry
high amperage current.
To avoid overheating and consequent damage, a maximum duty cycle of 2
minutes ON and 2 minutes OFF must be adhered to when operating at
rated output (750 amperes). Keep any electronic devices clear off the test
area to prevent accidental magnetization.
3.6 Access
All personal in the C-23 laboratory should be preauthorized by the faculty in
charge or under the supervision of authorized personal (lab technician or
teacher assistant). No person other than the faculty in charge or specifically
authorized personal are permitted to make alterations to, or run experiments
with the portable magnaflux unit.
3.7 Training
All individuals using the portable magnaflux unit shall be required to receive
training in the proper operation and maintenance of the apparatus and its
controls. Training will include such topics as the complete operation and
controls of the magnaflux unit. Training programs shall be administered by
qualified personnel at UNB.
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4. Operation
4.1 Qualified Personal
These notes in the operation section will provide a guideline to the
individual that has been trained by a qualified personal to operate the
portable magnaflux unit. Only after the individual has been trained and feels
confident with the apparatus operating procedure should he attempt to
operate the portable magnaflux unit using these notes. Do not proceed if you
are not properly trained or are unsure in any manner of the safety operation
and safety concerns.
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Place the test specimen on a white sheet or paper to collect the blown
off dry powder instead of wasting it.
apparatus. The lab instructor shall remain in the room while the experiment
is in progress. After the full students group has assembled and before any
explanation has begun the instructor should relay all safety precautions and
hazards as outlined in section 3. Inform them that they must contact the
instructor should any problems or concerns arise during the experiment.
Make the group aware of the fire extinguisher locations, fire alarm pull
station and exits. Any student from the group missing his any personal
protective equipment should not be allowed by the instructor to enter the
laboratory C-23 and proceed with the experiment.
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Appendix A
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Appendix B
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