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Article history:
Received 27 October 2014
Received in revised form
4 December 2014
Accepted 5 December 2014
Available online 12 March 2015
A new method to test rock abrasiveness is proposed based upon the dependence of rock abrasiveness on
their structural and physico-mechanical properties. The article describes the procedure of presentation of
properties that govern rock abrasiveness on a canonical scale by dimensionless components, and the
integrated estimation of the properties by a generalized index. The obtained results are compared with
the known classications of rock abrasiveness.
2015 Institute of Rock and Soil Mechanics, Chinese Academy of Sciences. Production and hosting by
Elsevier B.V. All rights reserved.
Keywords:
Abrasiveness
Physico-mechanical and structural
properties of rocks
Classication by abrasiveness
1. Introduction
In Russia, intensive studies of rock abrasivity issues date back to
the 1950se1980s, resulting in the development of dozens of
experimental methods for rock abrasivity evaluation. All of them
were based on the same principle, i.e. abrasion (wear) of different
indenters, such as cutting heads, disks, steel rings, rods, needles,
shot, in contact with rocks (Baron and Kuznetsov, 1961; Karpov,
1962; Lyubimov, 1967; Golubintsev, 1968; Khruschev and
Babichev, 1970; Spivak, 1972; Vozdvizhensky et al., 1973;
Abramson et al., 1985; Artsimovich, 1985; Kalinin et al., 2000). In
search of the quantitative assessment of the rock abrasivity, the
researchers studied the regularities of the indenter wear disregarding the quantitative evaluation of rock physico-mechanical
properties.
In analogy with European practice, every method was provided
with specic abrasivity classications, which appear incommensurable or inconsistent with those obtained by other methods. For
example, the vein quart is classied as a medium-abrasive rock in
Baron and Kuznetsov (1961) and as a high-abrasive rock in
Lyubimov (1967). These classications are characterized with the
specic feature, i.e. the abrasivity magnitude is related to the rock
name, disregarding measurement units. Rocks, termed by the same
name, are used to differ in physico-mechanical properties and
(1)
where dQu is the average grain size of quarts (mm), sb is the ultimate tensile strength evaluated by Brazil test method (MPa), and
VQu is the rock hardness correlated to quarts hardness (%).
The parameter Fschim is empirically obtained. From Eq. (1),
Fschim 0 is used for the quarts-free rocks because we have dQu 0.
However, the abrasivity does not depend only on quarts, it is also
affected by other minerals. Given that dQu 0, a grain size value is
considered to be ctitious, at which it is conventionally assumed
that dQu 0.025 mm. If dQu > 1 mm, it is proposed to evaluate the
abrasivity index by CERCHAR test (scratching method). The index
sb in Eq. (1) is an intergrain bonding force.
The recognition of the signicance of the rock abrasivity problem helps to adopt standard methods for the ground, mainly
distinguishing their simplicity and specic validity. In Russia, the
conventional standard methods involve the abrasion of lead-shot
V.N. Oparin, A.S. Tanaino / Journal of Rock Mechanics and Geotechnical Engineering 7 (2015) 250e255
for disintegrated rocks (Lyubimov, 1967) and abrasion of a silversteel indenter (a longitudinally holed rod) for intact rocks (Baron
and Kuznetsov, 1961). The adoption of these methods with wellknown imperfections was mandatory because of the urgent need
in an instrument enabling to correlate respective parameters.
In view of the above analyses, we conclude that:
(1) In spite of many years of research work conducted by the
scientists worldwide, there are no evidences to state that we
have gained the complete solution to the rock abrasivity
evaluation problem. None of modern laboratory test procedures for rock abrasivity assessment can be considered as a
perfect one, as the test results are relative and classication
systems are incommensurable, because they are structured in
terms of rock names, disregarding the physico-mechanical
properties of rocks.
(2) Any of available test methods can be recommended as a
claimer for International Society for Rock Mechanics (ISMR)
Standard under the rigorous postulation of force impact limits
(load on a rock specimen, velocity, etc.) on indenters as the
main regulatory indices.
(3) It is evident that the main reason for the incomparability of
the rock abrasivity results is the lack of the unied procedure
for estimating the basic physico-mechanical properties of
rocks, impacting the potential rock abrasivity, rather than the
lack of a standard test method. This cumulative quantitative
index for rock properties would make it possible to express
the abrasivity evaluated by any method in terms of a system of
physico-mechanical properties of a tested specimen, rather
than in terms of rock name, and to eliminate incorrect relationships between the rock abrasivity classications based
on different methods.
Hereinafter the authors explicate the new-developed method
for the evaluation of rock structural and physico-mechanical
properties, affecting the rock abrasivity, as an aggregate quantitative index.
251
CX
1
JX 2:8854 ln
RX0
JX 1 2:8854 ln
CX
RX0
RX0 CXmin
(2)
RX0 CXmax
(3)
JX
X 1
252
V.N. Oparin, A.S. Tanaino / Journal of Rock Mechanics and Geotechnical Engineering 7 (2015) 250e255
Dk1
JZ 2:8854 ln
1 s1
d0
(4)
s1 0:022 exp0:5465RMa
(5)
RMa 0:01
than the relative hardness of mineral constituents. The measurement data of the microhardness of bonding components (cement,
glass) are used to calculate s2. Considering the relation between
Mohs mineral hardness and hardness measured by PMT-3 instrument, absolute but not relative hardness magnitudes are interested,
i.e. s2 against quarts hardness:
(1) Relative to the microhardness measured by PMT-3:
s2 z 8.9 105Tc;
(2) Relative to Mohs hardness (RM): s2 z2:32 103 R3:12
M
where Tc is the microhardness measured by instrument PMT-3
(MPa), and RM is the Mohs hardness.
Mi Ri
11:64s1
0:025 D 10; 1:0 k1 1:3
P
JP 1 2:8854 ln
s2
p0
(7)
where P and p0 are the porosity of a tested rock (%) and its reference
value (%), respectively; and s2 is the coefcient for the bonding
mass hardness effect on the rock abrasivity.
Given that p0 25%, the following equation can be obtained
from Eq. (7):
(8)
JS 2:8854 ln
sr
1 Kw
s0r
(9)
(10)
where sr and s0r are the ultimate rock tensile strength in the dry air
state (MPa) and its reference value (MPa), respectively; Kw is the
coefcient for the rock strength reduction relative to moisture and
porosity of rocks; swr is the ultimate tensile strength under the
natural humidity conditions (MPa); W and P are the moisture and
porosity of rocks (%), respectively; and l is the coefcient for a rock
type, i.e. rock mineral composition.
Eq. (9) gives Kw 1 at the ultimate tensile strength of rock
measured under the natural humidity conditions. In Oparin et al.
(2007), it was shown that Kw actually characterizes the reduction
in the rock strength under both the uniaxial compression and the
tension, i.e.
(11)
V.N. Oparin, A.S. Tanaino / Journal of Rock Mechanics and Geotechnical Engineering 7 (2015) 250e255
253
Table 1
Values of the coefcient l for different rocks (fragments from Oparin et al. (2007)).
Rocks
Number of
constituents
Variation range/
average of l
Rocks
Granites
Diorite
7
6
0.2e0.55/0.42
0.1e1.18/0.89
Gabbro
Andesites
Basalt
Diabase
Tuffs
6
9
6
4
8
0.2e1.2/0.51
0.9e1.0/0.97
0.1e1.0/0.68
0.1e0.7/0.43
0.4e1.3/1.05
Marbles
Crystalline
shale rocks
Sandstones
Aleurolites
Limestones
Dolomites
In Eq. (9), the reference value s0r 0.312 MPa, specic for weak
rocks. Substituting this value into Eq. (9), we have:
12
J J J z2:8854s lnDk s ln P Kw ln sr
A
Z
P
S
1
1
2
11:64s1 10:29s2 4:36Kw
(13)
where is a dimensionless parameter, and the qualitative magnitude expresses the rock abrasivity in terms of the physicomechanical rock properties.
Then two cases are assumed here: (1) D 0.025 mm, k1 1,
s1 0.065, P 0.2%, s2 0.02, sr 0.312 MPa, Kw 0.5; (2)
D 8 mm (the maximum value), k1 1.3, s1 1, P 25%, s2 1,
sr 40 MPa, Kw 1. Calculating Eq. (13) with these two sets of
to Amax 34:4:
Oparin et al. (2007) set forth theoretical fundamentals of the
rock property classication. Base on this, it is realized that the information on any property of a variety of rocks forms the wellknown quality clusters. For example, the strength as a rock property can be very low, low, average, middle, or higher than average.
The hierarchy of the states obeys special laws and can be quantitatively evaluated. The clusters for most rock properties are formed
by the following law:
pJ1
pJ
2
2
C0
C C0
J 1; 2; .; N
(14)
Number of
constituents
Variation range/
average of l
6
3
0.2e1.0/0.68
0.9e1.0/0.96
7
4
11
5
0.15e1.0/0.66
0.8e1.0/0.95
0.5e1.0/0.9
0.15e0.65/0.45
A
0
pJ1
pJ
A
2
2
A
0
J 1; 2; .; N
(15)
3 exp0:3466J
2:12 exp0:3466J A
(16)
Table 2
Classication of rocks in terms of the rock abrasivity.
Abrasivity
group, J
Abrasivity
index,
Abrasivity
index, B (mg)
Rock characteristic
1
2
3
4
5
6
7
8
3.0e4.2
4.2e6.0
6.0e8.5
8.5e12.0
12.0e17.0
17.0e24.0
24.0e34.0
34.0e48.0
<5
5e10
10e18
18e30
30e45
45e65
65e90
>90
Note: is the classication proposed in this paper, and B is the classication of Baron
and Kuznetsov (1961).
254
V.N. Oparin, A.S. Tanaino / Journal of Rock Mechanics and Geotechnical Engineering 7 (2015) 250e255
Fig. 1. Classication of rocks in terms of rock abrasivity. (a) Comparison of the rock classication in terms of rock abrasivity with classication in terms of the indenter wearresistance (dashed lines by Baron and Kuznetsov (1961)). (b) Relationship between classication indices, and B.
Table 3
Classication of rocks in terms of the potential rock abrasivity.
Abrasivity
group
Rock characteristic
Abrasivity index,
3.0e4.2
2
3
4.2e6.0
6.0e8.5
Average abrasiveness
8.5e12.0
12.0e17.0
Abrasiveness
17.0e24.0
7
8
High abrasiveness
Extreme abrasiveness
24.0e34.0
34.0e48.0
Rock type
Limestones, marble, soft quartz-free sulphides (galena, blende, pyrite),
apatite, rock salt, schists
Sulphides and barite-sulphides, claystones (argilites), soft schists
Jaspilites, corneal stones (cornennes), quartz-suldes, metallics,
ne-grain igneous rocks, quartzite and arkoses, ne-grain sandstone,
iron ores, siliceous limestones
Quartzites and arkoses, ne-grain sandstones, diabase, coarse-grain pyrite,
mispickel, quartz in vein, quartz-sulphides metallics, ne-grain igneous
rocks, siliceous limestones
Quartzites and arkoses, medium to coarse-grain sandstones, plagio-granites,
ijolites, diorites and ne-grain granites, porphyry stone, gabbros, gneiss,
scarns, berezites, listwenites
Granites, diorites, grano-diorites, porphyry stone, nephelines, syenites,
pyroxene stone, monzonites, amphibolites, gneiss
Porphyry stone, diorites, granites, granito-nephelines, syenites
Corundum-bearing rocks
engineering. Based on the data in Table 2 and the abrasivity classication (Baron and Kuznetsov, 1961) with rock names, we
attempt to represent the classication in terms of the potential rock
abrasivity in the canonical scale (Table 3) with the rock names from
Baron and Kuznetsov (1961).
The applicability of the proposed method was identied by
comparing with the classication based on the steel indenter
abrasion. Of special interest is also the fact that the data on the
potential abrasivity match the experimental data obtained for real
rock specimens. Publication of Shtumpf et al. (1994) can be helpful
as one more verication of the applicability of the new method to
evaluate the potential abrasivity, as it reported the desired
6 B 2:75A
4:46
2:89A
The proposed method for evaluation of rock abrasivity in terms
of rock physico-mechanical properties is compared with the rock
abrasivity classication by Baron and Kuznetsov (1961), which is
approved as a standard and widely used method in the mining
Table 4
Comparison of the calculated abrasivity data with experimental data obtained by the lead-shot abrasion method.
Specimen
D (mm)
W (%)
P (%)
sr (MPa)
K1
s1
s2
RMa
Kwr
507
513
515
487
116
343
251
546
136,143
166,167
0.35
0.75
0.75
0.35
0.20
0.35
0.65
0.35
0.16
0.16
2.0
2.4
1.4
1.5
2.8
2.7
3.1
3.6
5.8
6.4
5.1
7.2
7.7
5.6
9.7
8.7
4.8
5.8
9.4
7.5
6.5
6.0
6.0
5.8
5.8
4.1
4.5
6.1
3.4
3.4
2.5
2.3
3.55
2.7
1.95
0.80
0.50
0.65
0.40
0.40
1.2
1.0
1.0
1.2
1.3
1.2
1.0
1.2
1.0
1.0
0.113
0.077
0.113
0.134
0.077
0.086
0.059
0.096
0.113
0.086
0.071
0.031
0.071
0.096
0.031
0.040
0.015
0.051
0.071
0.040
3.0
2.3
3.0
3.3
2.4
2.5
1.8
2.7
3.0
2.5
0.68
0.72
0.83
0.77
0.75
0.62
0.52
0.54
0.54
0.43
8.0
7.8
9.5
8.9
7.8
6.2
5.3
6.3
5.3
4.1
Note: 116 e ne-grain sandstones; 507, 487 e mid-grain sandstones; 513, 515 e coarse-grain sandstones; 343, 546 e mid-grain aleurolites; 251 e coarse-grain aleurolites;
136, 143 e bulky argillites; 166, 167 e fractured argillites. Numbers of sandstone and aleurolite specimens denote the sampling depth in borehole no. 1172 (Shtumpf et al.,
1994) and numbers of argillites denote the pages in Baron and Kuznetsov (1961) where argillite properties were described.
V.N. Oparin, A.S. Tanaino / Journal of Rock Mechanics and Geotechnical Engineering 7 (2015) 250e255
255
12
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R = 0.9135)
8
6
4
2
0
0
0.5
1.5
2.5
3.5
information on the rock properties and their abrasivity a, obtained by the lead-shot abrasion (a m/100, where m is the loss of
shot mass after tests, mg). Calculation data are presented in Table 4.
The high correlation coefcient value (0.91) for a and (Fig. 2)
makes it possible to conclude that the new method for evaluation of
the potential abrasivity in terms of rock physico-mechanical
properties adequately reects the essence of the abrasive attrition.
3. Conclusions
(1) The main issue of the rock abrasivity evaluation is that all the
available methods ignore the physico-mechanical properties of
tested rocks, moreover, the substitution of rock names for rock
properties is virtually incorrect.
(2) The idea to assess the rock abrasivity by rock physicomechanical properties appears fruitful and is veried by the
following facts:
(i) It is shown that the rock abrasivity classication in terms of
rock physico-mechanical properties is identical to that in
terms of the steel rod abrasion (Baron and Kuznetsov,
1961).
(ii) It is proved that the rock abrasivity index allows the
comparison of the abrasivity test data obtained by any of
available methods regardless of rock names, but with
consideration of a system of physico-mechanical properties of a tested rock specimen.
(3) The use of permits to eliminate the incorrect establishment of
correlations between rock abrasivity classications based on
different procedures.
Conict of interest
The authors wish to conrm that there are no known conicts of
interest associated with this publication and there has been no
signicant nancial support for this work that could have inuenced its outcome.