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Department of Energy and Refrigerating Air-Conditioning Engineering, National Taipei University of Technology, Taipei 106, Taiwan, ROC
Department of Vehicle Engineering, National Taipei University of Technology, Taipei 106, Taiwan, ROC
a r t i c l e
i n f o
Article history:
Received 7 March 2011
Received in revised form 6 November 2012
Keywords:
Metal foam
DarcyBrinkmanForchheimer ow
Local thermal non-equilibrium
a b s t r a c t
A numerical investigation has been conducted for enhanced heat transfer from multiple discrete heated
sources in a horizontal channel by metal-foam porous layer. Both DarcyBrinkmanForchheimer ow
model and two-equation energy model based on local thermal non-equilibrium are used to characterize
the thermo-ow elds inside the porous regions. Solution of the coupled governing equations for the porous/uid composite system is obtained using a stream functionvorticity analysis.
The results show that an increase in the soliduid interfacial heat exchange results in a decrease in the
temperatures difference between the solid and uid phases for xed Reynolds number, where the porous
media tend to reach local thermal equilibrium (LTE) with the uid and a larger cooling augmentation of
heaters is obtained.
2012 Elsevier Ltd. All rights reserved.
1. Introduction
Considerable attention has been given to thermal control of
electronic equipment and devices in the past decades due to the
requirement of the maintenance of relatively constant electronic
component temperature equal to or below a maximum operation
temperature. Studies have shown that a signicant change in the
design temperature can lead to a perceptible reduction in the reliability of the electronic components [1]. Different high-effective
cooling techniques [2] have been used in the past to obtain heat
transfer enhancement with a minimum of frictional losses including the traditional methods of natural and forced convective cooling. One of the promising techniques is the application of a porous
material. This is due to the high ratio of surface area to volume ratio in the heat transfer process and intense ow mixing, caused by
the tortuous path of the porous matrix, in the thermal dispersion
process.
The transport phenomena through porous media have been of
continuing interest due to its relevance in diverse engineering
applications. Such applications include the thermal insulation, geothermal energy systems, heat exchanger, enhanced oil recovery,
drying processes, and unclear waste disposal. Porous media is also
utilized in applications such as heat pipe technology, industrial furnace, cooling of electronic equipment, and xed-bed nuclear
propulsion.
The problem of forced convection enhancement in a channel
fully or partially packed with a porous material has been studied
extensively in the literature (see Kaviany [3] for a good review
Corresponding author. Tel.: +886 2 27712171x3514; fax: +886 2 27314919.
E-mail address: pchuang@ntut.edu.tw (P.-C. Huang).
0017-9310/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2012.11.041
on the subject). Koh and Colony [4] analyzed the cooling effectiveness for a porous material in a cooling passage. Kaviany [5] dealt
with convective heat transfer from a steady laminar ow through
a porous channel bounded by two isothermal parallel plates.
Huang and Vafai [6] simulated steady forced convection problem
in an isothermal parallel plate channel with porous block array.
Angirasa [7] numerical reported forced convection in a channel
lled with metallic brous materials. Their results showed that
porous substrate substantially enhance the thermal performance
in a channel. A majority of these studies relate to the aspect of
forced convection over a fully/partial porous channel system with
one-energy-equation model based on the local thermal equilibrium (LTE) assumption. Recently, the forced convection heat transfer in a fully/partially porous channel with discrete heated sources
or blocks was of special interest due to its applications on the
microelectronic cooling. Hadim and Bethancourt [8] investigated
forced convection in fully/partially porous channel containing discrete heat sources on the bottom wall. A signicant increase in
heat transfer rate was observed, as the Darcy number was decrease, especially at the leading edge of each heat source. Angirasa
and Peterson [9] numerically studied forced convection heat transfer augmentation in a channel with a localized heat source using
metal brous material. They concluded that thinner bers and high
porosity media enhance heat transfer because of better distribution ow and mixing. Fu et al. [10] investigated numerically heat
transfer from a spherical-bead porous-block-mounted heated wall
in a channel ow. They reported that for the blocked ratio Hp 0:5
the thermal performances are enhanced by higher porosity and
porous particle diameter. However, the result is opposite for
Hp 1. Huang et al. [11] analyzed forced convective heat transfer
from multiple heated blocks in a channel by porous covers and
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
357
Nomenclature
asf
K
L
n
Nu
Nusf
Nusf df
P
Pe
PPI
Pr
q00
R
Re
Redf
S
T
uo
u,v
V
pressure (N/m2)
Pelect number, uoR/a
pore density (pores/inch)
Prandtl number, m/a
heat ux (W/m2)
height of channel (m)
!
Reynolds number, uoR/m
j V jd
Reynolds number based on the ber diameter, m f
spacing between heat sources or porous layers (m)
temperature (K)
averaged velocity of the inlet ow (m/s)
velocity components (m/s)
velocity vector (m/s)
Ai
B
Cp
Da
df
dp
F
G
h
hsf
H
k
kd
kfe
kse
W
x, y
hi
jj
width (m)
Cartesian coordinates (m)
volume average
magnitude or absolute value
Greek symbols
a
thermal diffusivity (m2/s)
c
dispersion coefcient
e
porosity of the porous medium
f
vorticity (1/s)
keff
total effective thermal conductivity ratio, keff = keff/kf =
ks + kf
kf
uid-phase effective thermal conductivity ratio, kfe/kf
ks
solid-phase effective thermal conductivity ratio, kse/kf
l
dynamic viscosity (kg/m s)
m
kinematic viscosity (m2/s)
q
density (kg/m3)
w
stream function (m2/s)
u
general property
Superscript
dimensionless quantity
hsf df
kf
Subscripts
0
reference or ambient
eff
effective
f
uid
fe
effective value for the uid
i
inlet
m
overall mean
non
nonporous
o
outlet
p
porous
s
solid
se
effective value for the solid matrix
sf
specic surface
t
total
w
wall
x
local
transfer mechanism in a bronze-sintered porous channel that contains periodically spaced heated blocks. The results showed that the
average Nusselt number for each block decreased along the direction of the ow until it reached its fully developed value. The Nusselt number increased with relative block height and Reynolds
number. Most of these studies, the heat transfer problems of a fully
metal porous channel were studied with two-energy-equation
model based on the local thermal non-equilibrium (LTNE) assumption. However, due to the mathematic difculties in simultaneously
solving the coupled governing equations for both the metal-foam
porous and uid regions, very little work has been done on forced
convection uid ow and heat transfer in the metal-foam porous/
uid composite system, in which the local thermal non-equilibrium
(LTNE) assumption is used in porous region. Phanikumar and Mahajan [19] numerically and experimentally studied the buoyancyinduced ow in a high porosity aluminum foam heated from below
and indicated the two-equation energy model is a better model
when uid/porous interfaces are involved. The purpose of this
study is to explore the effects of the heat transfer enhancement factor by high-porosity metal-foam porous layers on the cooling of
electronic components in the channel.
This paper presents a numerical investigation of forced convective cooling enhancement of a two-dimensional array of multiple
358
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Porous Medium
Lt
Hp*=1
ui
y
x
Parabolic Velocity
Profile
Li
Wp
Sp
Lo
(a)
10PPI
20PPI
40PPI
(b)
(c)
Fig. 1. (a) Schematic diagram of the problem and the corresponding coordinate systems, (b) Samples of different pore density aluminum foam with a graduated millimeter
scale [29], and (c) a typical non-uniform grid system for the whole computational domain.
359
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
medium as a continuum, the local-volume averages of the conservation equations for mass, momentum, and energy in the porous
region are
r hV i 0
!
!
1 !
1
1
h V r V i rP meff r2 h V i
qf
eF ! !
p jh V ij h V i
K
K
mf
!
r V 0
!
!
!
1
V r V rP mf r2 V
qf
In the above formulations, h i represent the aforementioned volume-averaged quantities. Notably, the relevant empirical coefcients in the present numerical model, such as kfe (the effective
stagnant conductivities of uid), kse (the effective stagnant conductivities of solid matrix), kd (the dispersion conductivity), asf (the specic soliduid interfacial surface area), hsf(uid-to-solid heat
transfer coefcient), K (permeability) and F (inertial parameter),
generally do not have universal values. This is because these empirical coefcients mainly depend on the geometry of metal foam, the
thermal properties of the solid and the uid, and the ow rate.
Moreover, all these empirical coefcients are difcultly measured
and the suitable formulas for these coefcients can be found in
the open literatures to build a numerical model herein. The thermal
properties of metal foam, kfe and kse, kd, asf and hsf, for energy equation are taken from Calmidi and Mahajan [24], Koch and Brady [25],
Calmidi and Mahajan [17], and Zhukauskas [26]. The properties of
porous matrix of metal foam, K and F, for momentum equation
are taken from Calmidi [27]. These empirical correlation formulas
are shown as follows:
3pdf
0:59dp
1 e1e=0:04
8
9
10
8
0:37
; 1 6 Redf 6 40
0:75Re0:4
>
df Pr
>
>
<
hsf df
0:5
0:37
0:51Redf Pr ; 40 6 Redf 6 1000
Nusf df
>
kf
>
>
:
0:37
0:26Re0:6
; 1000 6 Redf 6 2 105
df Pr
where Redf
14
The ber diameter, df, is measured by using a microscope. The pore
diameter dp is estimated by counting the number of pores in a given
length of material. Both df and dp are average values. Besides, the
pore density is the number of pores per unit length of the material
(PPl, pores per inch, see Fig. 1(b) [29]), which usually is a nominal
value supplied by the manufacturer.
The associated boundary conditions necessary to complete the
formulation of the present problem are:
(1) At the channel (x = 0, 0 6 y 6 R), the ow with a parabolic
velocity prole is given.
u uo 6y=R1 y=R;
6
!
V rT f af r2 T f
r
df
1 e 1
1:18
; where G 1 e1e=0:04 shape function
3p G
dp
v 0;
Tf T0
15
@v
0;
@x
@u
0;
@x
@T f
0
@x
16
(3) Along the lower channel walls (0 < x < Lt, y = 0) [18,23], the
no-slip conditions are taken.
u 0;
v 0
17a
@T f
0;
@y
@T s
0
@y
@T f
@T s
kse
;
@y
@y
17b
Tf Ts
17c
(4) Along the upper plate (0 < x < Lt, y = R), the no-slip conditions at the perfect-insulated plates are taken.
u 0;
v 0;
@T f
0;
@y
@T s
0
@y
18
19a
hv ip jgx;y0 v f jgx;y0
19b
f
@n
@t gx;y0
@n
@t gx;y0
19c
hT f ip jgx;y0 T f jgx;y0
@hT f ip
@hT s ip
@T f
kfe
k
se
f
@n gx;y0
@n gx;y0
@n gx;y0
19d
19e
19f
!
j V jdf
m
11
1:63
df
F 0:002121 e
dp
1:11
K
0:224 df
0:000731
e
2
dp
dp
0:132
12
13
@w
;
@y
@hv i @hui
@x
@y
u hui
v hv i
@w
;
@x
@ v @u
@x @y
20
360
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
x
y
Lt
Wp
Hp
; y ; Lt ; W p
; Hp
;
R
R
R
R
R
Li
Lo
Li ; Lo
R
R
u
v ! p
u ; v ; j V j u2 v 2
u0
u0
P
T T0
w
Rf
; w
; f
P 2 ; T 00
u0 R
u0
q R=kf
qu0
df
dp
asf asf R; df ; dp
R
R
x
21a
kfe
e;
kf
kse
ks
ks
0:1811 e0:763
kf
kf
keff
21b
21c
21d
keff
ks kf ;
kf
kf
30
aSf asf R
3pdf
0:59dp 2
asf
Nusf Nusf df
1 e1e=0:04
31
32
df
i.e.
1. Dimensionless governing equations in the uid domain:
@ 2 w @ 2 w
f
@x2 @y2
22
"
#
@f
@f
1 @ 2 f @ 2 f
u v
Ref @x2 @y2
@x
@y
" 2
#
2
@T f
@T f
1 @ Tf @ Tf
u v
23
up
24
25
" 2
#
2
@fp
@fp
1 @ fp @ fp
e
vp
f
Reeff @x2 @y2
@x
@y
Reeff Da p
F e2 !
p V p fp
Da
!
! 3
2
@ V p
F e2 4 @ V p
p
v p up 5
@x
@y
Da
"
#
p ! @ 2 T f @ 2 T f
@T f
@T f
kf
u
v
c Daj V j
@x
@y
Pef
@x2 @y2
Nusf
T s T f
Pef
"
#
@ 2 T s @ 2 T s
T
T
0 ks
Nu
sf
s
f
@x2 @y2
!
where Redf Re j V jdf
Reeff
u0 R
meff
Da
hsf asf R2
Nusf
;
kf
K
R2
kf
kfe
;
kf
ks
kse
kf
26
asf R2
df
34
dp
2
df
Da 0:00073 dp 1 e0:224
dp
r
df
1 e
1
1:18
3p 1 e1e=0:04
dp
!1:11
35
36
v 0;
u 6y y2 ;
2
T f 0
37a
3
w 3y 2y ;
f 0
37b
(2) At the exit x Lt Li ; 0 6 y 6 10
27
28
29a
29b
@u
0;
@x
@T f
0;
@x
@v
0;
@x
@ 2 w
0;
@x2
@f
0
@x
38
v 0;
w 0;
f
@ 2 w
@y2
39a
@T f
0;
@y
@T s
0
@y
39b
kf
hsf df
Nusf df
;
kf
!1:63
The associated dimensionless initial conditions and boundary conditions necessary to complete the formulation of the present problem are:
mf
kf
u0 R
Ref
; Prf ; Pef
Ref Prf ; af
mf
af
af
qC p
df
F 0:002121 e0:132
u 0;
u0 R
33
@ 2 wp @ 2 wp
2 fp
@x2
@y
8
a
0:37
>
; 1 6 Redf 6 40
0:75 dsf Re0:4
>
df Pr
>
f
>
>
>
<
a
0:37
Nusf 0:51 dsf Re0:5
; 40 6 Redf 6 1000
df Pr
f
>
>
>
>
>
>
: 0:26 asf Re0:6 Pr0:37 ; 1000 6 Red 6 2 105
df
f
d
@T f
@T
ks s 1;
@y
@y
T f T s
39c
(4) Along the lower channel wall Li < x <> Lt Li ; y 1
29c
u 0;
v 0;
w 1;
f
@T f
0;
@y
@T s
0
@y
@ 2 w
@y2
40a
40b
361
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
41a
41b
41c
41d
41e
41f
gx;y0
To assess the effects of the metal foam porous media on the heat
transfer rate at the heat sources, the local Nusselt number along
the surface of heat sources is evaluated as [18,19]
hR
Nux s Nux f
kf
kf @T f
ks @T s
T w @y y 0 T w @y y 0
Nux
42
T 0
where T w Tqw00 R=k
is the dimensionless surface temperature at the
f
heat source.
The overall mean Nusselt number for a heat source is calculated
as follow
Num
1
W
Z
0
43
800
600
Nux 400
200
x*
(a)
(100%)
30
up
uf
; v p
v f
gx;y0
gx;y0
gx;y0
gx;y0
wf
; fp
ff
wp
gx;y0
gx;y0
gx;y0
gx;y0
@v f
@v p
leff
lf
@n gx;y0
@n gx;y0
@uf @ v f
@u
@v
leff p p
lf
@n
@t gx;y0
@n @t gx;y0
D E
T f
T f
p gx;y0
gx;y0
D E
@ Tf
@ T s p
@T f
p
ks
kf
@n
@n
@n gx;y0
gx;y0
4
3
25
20
1
15
1
10
4
3
2
5
4
3
2
1
154X51
183X61
212X71
251X81
2
3
4
1
299X101
Grid points
(b)
Fig. 2. The diagram of grid independent test on (a) the local Nusselt number
distributions, and on (b) relative error of mean Nusselt number.
362
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
0-1
0
-1
(a) Streamlines
(c) Streamlines
13
12
R e = 70 0
- - - - R e = 50 0
R e = 70 0
R e = 50 0
First block
11
(Num )s
10
1
Seco nd blo ck
8
0.01
0
-1
6
5
0. 5
1. 5
2. 5
w /H
(b) Isotherms
15
NuL=hfL/ke
++
10
++
Presents results
Experimental results by Calmidi and Mahajan [17]
Simulation results by Calmidi and Mahajan [17 ]
20
40
60
80
100
120
Re k
(e)
Fig. 3. The results compared with other literatures: (a) and (b) streamlines (Dw = 0.2, 0 6 Dw 6 1) and isotherms (DT = 0.03 beginning with T = 0.01) compared with Sung
et al. [33], (c) and (d) streamlines (Dw = 0.2, 0 6 Dw 6 1) and overall mean Nusselt number compared with Kim and Kang [34], and (e) overall mean Nusselt numbers of the
heated surface compared with Calmidi and Mahajan [17].
363
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Table 1
Properties for different porosities of aluminum-alloy T-6201 [17].
e
0.85
0.875
0.9
0.925
0.95
df (mm)
dp (mm)
0.4
0.4
0.4
0.4
0.4
K (m2)
R (mm)
2.62
2.81
3.02
3.22
3.32
Da
8
20
20
20
20
20
4
6.20 10
8.03 108
1.05 107
1.37 107
1.65 107
1.55 10
2.01 104
2.63 104
3.41 104
4.12 104
asf (m1)
keff (W/m K)
keff
0.058
0.067
0.078
0.089
0.099
1536
1307
1089
886
701
9.30
8.10
6.83
5.49
4.04
353.66
307.86
259.83
208.82
153.53
Noted that: the value of dp is calculated by Eq. (14), K by Eq. (13), F by Eq. (12), asf by Eq. (10) and keff by Eq. (8).
0.5
Da=1.15x10-3
-4
Da=1.03x10
-5
Da=4.58x10
Da=
y*
0.25
0.5
0.5
0.5
0.25
0.25
0.25
at x*=0.5 plane
0
0
0.5
u*
at x*=2.5 plane
0
0
0.5
at x*=4.5 plane
0
0
u*
0.5
at x*=6.5 plane
0
0
u*
0.5
u*
(a)
0 .2
D a=
0 .1
0
0 .2
D a=1 .1 5 x 1 0 -3
0 .1
0
* 0 .2
D a=1 .0 3 x 1 0 -4
0 .1
0
0 .2
D a=4 .5 8 x 1 0 -5
0 .1
0
(b)
1
0.5
Da=1.15x10-3
0.0003
0.0003
0
1
0.0003
0
1
-4
Da=1.03x10
0.0003
0.5
0.5
0
1
0.0003
0.0003
-5
0.0006
0.0006
Da=1.15x10-3
0
1
0.5
10
12
0.0003
0.0006
0.0003
0.0006
0.0006
0.0006
Da=1.03x10
-4
Da=4.58x10
0.5
0
-2
0.0006
0.0003
0.0006
0.5
0
-2
0.0003
0.0006
0.0003
0.0003
0.0003
0.0006
0.0006
0.0006
Da=4.58x10-5
10
12
x*
(c)
(d)
Fig. 4. Effects of the Darcy number on (a) the velocity proles u y, (b) velocity distribution, (c) expanded uid-phase isotherms (DT = 0.0004 for 0 6 T 6 0.004), (d) solidphase isotherms (DT = 0.0004 for 0 6 T 6 0.004), (e) mean temperature proles T m y , (f) local temperature distribution along the heat source surfaces, (g) mean Nusselt
number Num, (Num)s and (Num)f, and (h) heat transfer enhancement factor Num/(Num)non at Re = 2000, e = 0.95, Pr = 0.7.
364
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Da = 1.15 10 3
Da = 1.03 10 4
Da = 4.58 10 5
0.75
*
0.75
*
0.75
*
0.5
0.5
0.5
0.25
0.25
0.25
0
0
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0.004
0
0
0.001
0.002
T
(e)
0.003
*
0.004
T
No.1 heat source
No.2 heat source
No.3 heat source
No.4 heat source
800
0.15
700
: Num=(Num)s+(Num)f
: (Num)s
: (Num)f
(Tw)non0.1
0.05
Num
600
0.01
(Num)s
500
0.003
0.002
*
w
400
-3
Da=1.15x10
-4
Da=1.03x10
-5
Da=4.58x10
0.001
x*
30
(Num)f
20
10
300
40
0 -5
10
10-4
Da
10-3
10-2
(g)
(f)
60
50
Num
40
4
3
(Num)non
30
1
2
3
4
2
1
4
3
2
1
4
3
2
4
3
2
4
3
2
20
10
0 -5
10
-4
-3
10
10
-2
10
Da
(h)
Fig. 4. (continued)
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
through the second nonporous layer (1 qx 5 2), the hydrodynamic boundary layer thickness lightly increases and at portion
of the velocity prole contracts little toward the centerline of channel because the viscous effects do not penetrate deeply into the
core region. The same process is repeatedly appeared in the following porous/uid layers.
As the Darcy number decreases from 1 to 4.58 105, the
boundary layer thickness decreases, the at portion of the velocity
prole extends gradually toward the heated surfaces, The axial
centerline velocity becomes smaller and velocity near heater surface becomes larger. This is because the smaller values of Da relate
to larger bulk frictional resistance to the core ow inside the porous layer, which in turn causes more uid to ow near the heater
surface regions to satisfy mass continuity, as shown in Fig. 4(b).
Fig. 4(c) and (d) shows the temperature elds in the expanded uid
phase (including the whole uid eld outside and inside
metal-foam porous layers) and solid-matrix phases, respectively,
corresponding to the above ow eld. Here, an intermittent development of the thermal boundary layer is observed in the expanded
uid-phase region due to the discrete heating condition. The isotherms concentrate more near each heater surface and expand to
its downstream. The thermal boundary-layer thickness over each
heat source increases with increasing distance along the channel;
while in the adiabatic portions, the thermal boundary-layer thickness keeps the same, as shown in Fig. 4(c). The penetrating depth
of heat into the solid phase of porous layer increases for downstream porous layer array. The reason is that as the uid passes
over the sources, its temperature increases and the heat exchange
between the solid and uid phases decreases, as shown in Fig. 4(d).
As Da decreases, both the thermal boundary-layer thickness in the
uid phase and heat-penetrating depth in the solid phase decrease
due to the larger solid-to-uid interfacial heat exchange, which
transport more convective energy away from heater through the
solid phase to the uid phase (The detailed illustration is given
in the following paragraphs).
In order to validate the qualitative results of the assumption of
local thermal equilibrium (LTE), the volume-averaged temperature
proles of solid phase are compared quantitatively with those of
the uid phase, both of which are obtained from the two-equation
model. When the temperature distributions of solid phase are
nearly identical to those of the uid phase, the assumption of local
thermal equilibrium becomes more valid. In other words, as the
difference between T s and T f approaches zero, the local thermal
non-equilibrium (LTNE) becomes the local thermal equilibrium
(LTE). For observing the phenomenon of local thermal equilibrium,
Fig. 4(e) displays the dimensionless mean temperature proles
T m y of solid and uid phases over each uid-saturated metalfoam porous layer mounted on the heaters for different Darcy
number, where the dimensionless mean temperature T m over each
heat source is dened by
R x2
T m y
x1
T x ; y dx
R x2
x dx
44
where x1 is 0, 2, 4, and 6, and x2 is 1, 3, 5 and 7 for No. 1, No. 2, No. 3,
and No. 4 heat sources, respectively. It can be seen that as the Darcy
number decreases, the difference temperatures between the solid
and uid phase decrease. The reason is that a decrease in the Darcy
number translates into a decrease in the dimensionless pore diam
eter dp or ber diameter df (from Eqs. (35) and (36)) for xed poros
ity e. As the ber diameter df or pore diameter dp decreases, the
specic surface area asf of the porous media increases (see Eqs.
(31) and (36)), thus increasing the solid-to-uid heat transfer interaction by offering a larger interfacial surface area. The heat exchange between the solid and uid phases becomes more
efcient. Therefore, the local thermal equilibrium (LTE) assumption
365
366
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
0.1
0.1
Re=250
Re=500
Re=1000
Re=2000
y*
0.05
0.05
at x*=0.5 plane
0
0
0.5
0.1
0.1
0.05
0.05
at x*=2.5 plane
0
0
u*
0.5
at x*=4.5 plane
0
0
u*
0.5
at x*=6.5 plane
0
0
u*
0.5
u*
(a)
Re=250
Re=500
Re=1000
Re=2000
0.75
0.75
0.75
0.75
y*
y*
y*
y*
0.5
0.5
0.5
0.5
0.25
0.25
0.25
0.25
0
0
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0
0
0.004
0.3
(T )
0.1
0.002
(b)
600
500
0.003
*
0.004
0
0
0.001
Num
(Num)s
400
300
0.004
0.002
0.003
0.004
T*
0.001
*
0.2
w non
0.01
0.003
*
: Num=(Num)s+(Num)f
: (Num)s
Tw
0.002
1500
2000
500
1000
2500
(d)
60
1
2
3
4
70
Re
80
(Num)non
(c)
Num
(Num)non 10
0
: (Num)f
: (Num)non
(Num)f 20
Re=250
Re=500
Re=1000
Re=2000
0.001
200
30
50
40
4
3
2
4
3
30
4
3
2
4
3
2
1
20
10
0
500
1000
1500
2000
2500
Re
(e)
Fig. 5. Effects of the Reynolds number on (a) the velocity proles u y, (b) mean temperature proles T m y , (c) local temperature distribution along the heat source
surfaces, (d) the mean Nusselt number Num, (Num)s and (Num)f, and (e) the heat transfer enhancement factor Num/(Num)non at e 0:95; df 0:02; Da 4:12 104 , and
Pr = 0.7.
matrix has a greater effect on velocity proles, which becomes atter. The hydrodynamic boundary layer thickness decreases, and the
at portion of the velocity prole extends gradually toward the
heater surface in the porous-layer regions. The isotherms in the expanded uid phase and solid phase (not shown) display that at
higher Reynolds number, both the thermal boundary-layer thickness in the uid phase and heat-penetrating depth in the solid
phase decrease because the heat transport away from the heater
surface through the solid phase to the uid phase increases by
the larger interfacial heat transfer coefcient hsf for xed asf. The
difference between the mean temperatures of solid and uid
phases in the porous layers increases with an increase in Reynolds
number, as also shown in Figs. 5(b). This increase should be attributed to the velocity of the ow since the specic surface area asf of
the porous layer is the same in all of these cases. As the velocity of
the ow increases, the time for the solid-to-uid heat interaction
decreases. This will cause a decrease in the efciency of heat exchange between the solid and uid phases and hence the deviation
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
from the local thermal equilibrium (LTE) will increase. The local
temperature distribution along heater surfaces, shown in
Fig. 5(c), becomes lower for higher Reynolds number. The reason
for this trend is that the larger the Reynolds number, the more
the low temperature core uid passes over heater surfaces. This,
in turn, augments signicantly the transfer of the convective energy away from the heaters. For the same Reynolds number, as expected, the surface temperature of heater increases downstream
the heat source array.
The effect of Re on Num over each heat source are exhibited in
Fig. 5(d). It can be seen that as Re increases, the heat transfer rate
(Num)f contributed by uid increases due to a increasing in convective heat transport caused by larger heater surface velocity, and the
heat transfer rate (Num)s contributed by porous solid matrix increases slightly due to a increasing in interfacial heat transfer from
the solid to the uid phase (see Eq. (11) or Eq. (33)). Again, since
the heat transferred directly to the uid from the heated wall is
negligible compared to the heat transferred interfacially from the
solid to the uid, the total heat transfer rate Num increases slightly
with increasing Re. Fig. 5(e) exhibits how Num/(Num)non changes
with Re along the heater array. It is evident that as Re increases
the gain in Num/(Num)non decreases for each heater owing to the
amount of increasement in (Num)non is larger than that in Num with
increasing Re.
4.3. Effect of porosity e
The effect of an increase or decrease in the porosity e is shown
in Fig. 6 for Re = 2000 and df 0:02 with e = 0.85, 0.9, and 0.95. As
seen from the Fig. 6(a) that the porosity has a much less pronounced inuence on the velocity proles inside the porous region.
This is because the porosity effect is not sensitive to the porous
permeability K or Darcy number Da (see Table 1). Comparison of
the corresponding isotherms in the expanded uid and solid
phases portraits that both the thermal boundary-layer thickness
in the uid phase and heat-penetrating depth in the solid phase increase as e increases (not shown). That is due to less solid matrix
existing in the metal foam at higher porosity, which results in a
diminish activity in the conductive thermal energy from heater
to the solid matrix and nally to the uid by interfacial heat convection. Fig. 6(b) gives the mean temperature proles of the solid
and uid phases in the porous layers. It can be seen from
Fig. 6(b) that the mean temperature difference between solid and
uid phases becomes larger at higher porosity. The reason is that
an increase in the porosity e relate to an increase in the pore diameter dp (from Eq. (14)) and a decrease in the specic surface area asf
(from Eq. (10)) for xed ber diameter df , as displayed in Table 1.
This will cause a decrease in the uid-to-solid heat transfer interaction and hence the local thermal non-equilibrium (LTNE)
assumption becomes more pronounced. Fig. 6(c) demonstrates
the local temperature distribution along heater surfaces. It is found
that the local temperature distribution along each heater surface
becomes higher at higher porosity. The reason for this trend is
the principal heat transport through the solid phase by conduction
from the heater surface to the uid becomes less signicant at
higher porosity. Fig. 6(d) displays the variation of overall mean
Nusselt number with e. Again, compared to the solid-phase heat
transfer rate component (Num)s, the uid-phase heat transfer rate
component (Num)f only is a negligible small portion of the total
heat rate Num for each heat source. Further, this heat transfer rate
component (Num)f increases as porosity increases due to the larger
temperature gradient near the heater surface for high porosity
cases. While the heat transfer rate component (Num)s decreases
with increasing porosity due to the smaller percentage solid matrix
components for conduction at high porosity cases. As expected, the
total mean Nusselt number of each heater decreases as porosity in-
367
Based on Eq. (14) for the xed porosity e, the smaller the ber
diameter, the smaller the pore diameter. In other words, the metal
foam with higher pore density has the smaller ber diameter, as
shown in Table 2. Therefore, a decrease in the ber diameter has
the same qualitative effect as an increase in the pore density on
the ow and temperature elds. Fig. 8 displays the effect of ber
diameter on the ow and thermal elds for e = 0.95, Re = 2000 with
df 0:01; 0:015; 0:02 and 0.025 (i.e., df = 0.2, 0.3, 0.4, and 0.5 mm
368
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
0.1
=0.85
=0.9
=0.95
y*
0.05
0.1
0.1
0.1
0.05
0.05
0.05
at x*=0.5 plane
0
0
0.5
at x*=2.5 plane
0
0
u*
0.5
at x*=4.5 plane
0
0
u*
0.5
at x*=6.5 plane
0
0
u*
0.5
u*
(a)
=0.85
=0.9
=0.95
0.75
*
0.75
*
0.75
*
0.5
0.5
0.5
0.25
0.25
0.25
0
0
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0.004
(b)
0.15
1200
*
0.1
w non
(T )
Num
600
0.01
: (Num)s
: (Num)f
300
30
=0.85
=0.9
=0.95
: Num=(Num)s+(Num)f
0
40
*
w
0.001
(Num)s
0.003
0.002
900
0.05
(Num)f
10
0.85
0.9
0.95
0
0.8
20
(d)
(c)
80
1
2
3
4
70
3
60
Num
3
4
50
(Num)non
40
4
3
2
1
30
4
3
2
1
20
4
3
2
1
10
0
0.8
0.85
0.9
0.95
(e)
Fig. 6. Effects of the porosity on (a) the velocity proles u y, (b) mean temperature proles T m y , (c) local temperature distribution along the heat source surfaces, (d)
the mean Nusselt number Num, (Num)s and (Num)f, and (e) the heat transfer enhancement factor Num/(Num)non at Re = 2000, df 0:02, Pr = 0.7.
based on R = 20 mm), respectively. Comparison of the velocity proles in Fig. 8(a) shows that as ber diameter decreases, the magnitude of the axial centerline velocity slightly decreases, and axial
369
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
0.1
5PPI
20PPI
40PPI
y*
0.05
0.1
0.1
0.1
0.05
0.05
0.05
at x*=0.5 plane
0
0
0.5
at x*=2.5 plane
0
0
u*
0.5
at x*=4.5 plane
0
0
u*
0.5
at x*=6.5 plane
0
0
u*
0.5
u*
(a)
5 PPI
20 PPI
40 PPI
0.75
*
0.75
*
0.75
*
0.5
0.5
0.5
0.25
0.25
0.25
0
0
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0.004
(b)
No.1 heat source
No.2 heat source
No.3 heat source
No.4 heat source
600
0.15
(Tw)non0.1
500
0.05
Num
0.01
0.002
T*w
400
10
20
300
40
5PPI
10PPI
20PPI
40PPI
0.001
: (Num)s
: (Num)f
(Num)s
0.003
: Num=(Num)s+(Num)f
30
(Num)f
20
10
x*
(e)
PPI
30
40
50
(f)
50
1
2
3
4
40
Num
30
(Num)non
4
3
2
3
2
3
2
10
20
20
10
30
40
50
PPI
(g)
Fig. 7. Effects of the pore density on (a) the velocity proles u y, (b) mean temperature proles T m y , (c) local temperature distribution along the heat source surfaces,
(d) the mean Nusselt number Num, (Num)s and (Num)f, and (e) the heat transfer enhancement factor Num/(Num)non at Re = 2000, e = 0.95, Pr = 0.7.
mal non-equilibrium (LTNE) assumption becomes more pronounced for larger ber diameter. The local temperature
370
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Table 2
Properties for different pore densities of aluminum-alloy T-6201 [28].
PPI
df (mm)
dp (mm)
R (mm)
K (m2)
Da
asf (m1)
keff (W/m.DK)
Rk
5
10
20
40
0.95
0.95
0.95
0.95
0.47
0.37
0.32
0.24
3.90
3.10
2.70
1.98
20
20
20
20
2.17E07
1.49E07
1.185E07
5.62E08
5.43E04
3.73E04
2.96E04
1.41E04
0.099
0.099
0.100
0.0976
597
744
848
1183
4.04
4.04
4.04
4.04
153.53
153.53
153.53
153.53
0.1
d*f =0.01
*
df =0.015
d*f =0.02
y*
0.05
0.1
0.1
0.1
0.05
0.05
0.05
at x*=0.5 plane
0
0
0.5
at x*=2.5 plane
0
0
u*
0.5
at x*=4.5 plane
0
0
u*
0.5
at x*=6.5 plane
0
0
u*
0.5
u*
(a)
*
d f =0.01
*
d f =0.02
d f =0.015
*
d f =0.025
0.75
0.75
0.75
0.75
y*
y*
y*
y*
0.5
0.5
0.5
0.5
0.25
0.25
0.25
0.25
0
0
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
0
0
0.004
0.001
0.002
0.003
*
(b)
(Tw )non0.1
0.003
0.004
: Num=(Num)s+(Num)f
: (Num)s
: (Num)f
500
Num
0.01
(Num)s
0.003
400
300
40
d*f =0.01
*
df =0.015
*
df =0.02
*
df =0.025
0.001
0.002
0.05
0.002
0.001
T*
600
T*w
0
0
0.004
0.15
*
30
(Num)f
20
10
0.01
0.015
0.02
0.025
0.005
(c)
df
0.03
(d)
50
1
2
3
4
40
4
Num
(Num)non30
2
1
4
3
2
1
4
3
2
4
3
2
0.4
0.5
20
10
0.1
0.2
0.3
0.6
df (mm)
(e)
Fig. 8. Effects of the ber diameter on (a) the velocity proles u y, (b) mean temperature proles T m y , (c) local temperature distribution along the heat source surfaces,
(d) the mean Nusselt number Num, (Num)s and (Num)f, and (e) the heat transfer enhancement factor at Re = 2000, e = 0.95, Pr = 0.7.
in Fig. 8(d). As seen that the value of (Num)s decreases with increas
ing df due to a decreasing in interfacial heat transfer from the solid
371
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Cu
0.0005
Cu
0.0005
Al
0.001
0
1
0.0005
0
1
Al
0.001
0.5
0.0005
0.0005
0.5
0.5
0
1
0.0005
0.001
Ni
0
1
Ni
0.0005
0.5
0.5
0
1
0
1
RVC
0.0005
RVC
0.0005
0.5
0.0005
0.5
0.0005
0.5
0.0005
0
-2
10
0
-2
12
(a)
(b)
Al
0.75
0.75
0.75
y*
y*
y*
0.5
0.5
0.5
0.5
0.25
0.25
0.25
0.25
0
0
0.008
0.002
0.004
0.006
*
10
300
T*w
10-2
0
40
-3
10
(d)
(Num)f
: (Num)s
: (Num)f
1
2
3
4
50
0.02
4
3
2
40
1
Cu
30
4
3
2
1
Al
20
100
150
200
250
4
3
2
1
Ni
10
0
0
0.015
(Num)non
0.01
T*
50
Num
20
10
0.005
60
: Num=(Num)s+(Num)f
0
0
0.008
30
0.006
*
600
(Num)s
-1
0.004
(c)
No.1 heat source
No.2 heat source
No.3 heat source
No.4 heat source
900
0.002
Num
10
0
0
0.008
0.006
*
0.75
0.004
12
RVC
y*
0.002
10
Ni
0
0
Cu
1
x*
300
4
3
1
2
RVC
50
100
150
keff/kf
keff/kf
(e)
(f)
200
250
300
Fig. 9. Effects of the effective conductivity ratio for different solid matrixes on the variations of (a) expanded uid-phase isotherms (DT = 0.0005), (b) solid-phase isotherms
(DT = 0.0005), (c) mean temperature proles T m y , (d) local temperature distribution, (e) mean Nusselt number Num, (Num)s and (Num)f, and (f) heat transfer enhancement
factor Num/(Num)non at Re = 2000, e 0:95; df 0:02; Da 4:12 104 , and Pr = 0.7.
372
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
Table 3
Properties for different metal foam materials.
Material
Cu
Al
Ni
RVC
df (mm)
0.95
0.95
0.95
0.95
dp (mm)
0.4
0.4
0.4
0.4
Da
4
3.32
3.32
3.32
3.32
4.12 10
4.12 104
4.12 104
4.12 104
0
-10
ks (W/m.DK)
keff (W/m.DK)
Rk
0.099
0.099
0.099
0.099
393
170
70
8.37
7.26
3.15
1.31
0.18
276.01
119.93
49.94
6.81
Da=
(without metal foam)
Da=1.15x10
-20
=1
(without metal foam)
-3
-5
-20
-40
-40
-60
10
-100
12
-15
-25
12
=0.95
=0.9
=0.85
0
df =0.025
*
P-P0
d*f =0.015
12
df =0.02
-20
20PPI
-30
10
-10
5PPI
10PPI
-20
(c)
-10
x*
(b)
u20
10
-10
x*
(a)
P-P0
2
0
-20
Da=4.58x10-5
P-P0
Da=1.03x10-4
-80
-50
-60
2
0
-30
u20
P-P0
P-P0
u20
-30
-40
-40
40PPI
*
-60
df =0.01
-50
-50
10
12
-60
(d)
10
12
(e)
Fig. 10. The variations of pressure drop factor along the upper plate for various values of (a) Re, (b) Da, (c) e, (d) PPI, and (e) df .
solid phase to the uid phase. Therefore, the depth of heat penetrating into the solid and uid phases inside the metal foam porous
layer is dominated by qf. As expected, the mean temperature difference between solid phase and uid phase becomes larger at lower
keff, as shown in Fig. 9(c), and hence the local thermal nonequilibrium (LTNE) assumption becomes more viable. As seen in
Fig. 9(d), the local temperature distribution along the heat source
surfaces decreases with increasing effective conductivity ratio keff
due to the larger conduction heat loss from the heater surface
through the solid phase at higher keff. Fig. 9(e) gives the results
for the mean Nusselt numbers. It is observed that (Num)s is increased signicantly with increasing keff as above-mentioned, but
(Num)f decreases due to the smaller temperature gradient near
each heater surface. The total mean Nusselt number Num of each
heater increases as keff increases, as shown in Fig. 9(e), since (Num)s
is much larger than (Num)f. Again, the gains in Num/(Num)non increase signicantly with an increase in Rk, as shown in Fig. 9(f).
4.7. Pressure drop calculation
When using a metal foam material for augmenting heat transfer,
an important factor to consider is the penalty arising from increased pressure drop (based on the DarcyBrinkmanForchheimer
equations Eq. (2)). In the stream functionvorticity formulation, the
pressure eld is eliminated in obtaining the solution. However, the
DP
Z
0
Lt
Z Lt
@P
1 @f
dx
dx
@x y 1
Re @y y 1
0
45
C.-C. Chen et al. / International Journal of Heat and Mass Transfer 58 (2013) 356373
373