ORGANICA

MM2100 WWTP
Bekasi Fajar, INDONESIA

Detailed Case Study

Project Background

MM 2100 is one of the leading industrial park

in Indonesia

Located at Bekasi, West Java, Indonesia

Founded in 1989 spread over a total Area

1,350 hectares

Tenants comprising 320 companies with a total

of 135,000 employees

Existing centralized WWTP capacity of 27 MLD

operating at 20 MLD capacity

Unhappy tenants in the neighborhood of the

WWTP as the existing facility is emitting bad
odor

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Project Background

Project

Municipal WWTP; design, build

Population Served

200 000 equivalent

Project Type

Greenfield

Contract Award

March 2013

Hydraulic capacity

45 000 m3/day

Design Completion

October 2013

Construction Begins

January 2014

Expected Commissioning

September 2015

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Design Parameters

Parameter

Influent Average (mg/L)

Effluent/Limit (mg/L)

COD

1000

50

BOD

500

25

NH3-N

TKN

47

NO2-N

NO3-N

20

TSS

220

50

Water temperature

Min. 23oC

Max. 31oC

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Original Situation

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One of the leading industrial parks in

the country with high-profile multinational tenant/resident companies

Need for expanding WWTP capacity

to 45 MLD which required additional
land

Existing, traditional 27 MLD Activated

Sludge WWTP occupying prime real
estate in the industrial park (1.6
hectare site)

Existing WWTP - large, unsightly, and

emits bad
odors thus any
neighboring
tenants
negatively
impacted.

Huge buffer zone (which is not

available) required around WWTP
due to odors and negative aesthetics
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Demand Drivers

Increase WWTP capacity

Remove need for buffer zone by

containing odors and improving
aesthetics

Small footprint to minimize land

requirement

Lower energy consumption (by

approximately 30%) for reducing
operating costs (client responsible for
operating plant)

Lower sludge generation (by

approximately 30%) to avoid disposal
issues

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Demand Drivers

WWTP Options

Capacity Land Occupied/

(MLD)
Required
(in Hectares)

Existing Plant
(Conventional
Approach)

27

Ultimate Capacity
Required
(Conventional)

45

Organica Solution
(under construction)

45

Additional Benefits

No need for buffer zone due to

odorless
and
aesthically
appealing installation

Lower energy consumption

resulting in significantly lower
operational costs, higher profit
by maintaining the same tariff

Client
recovers
complete
investment in Organica facility
by selling land occupied by
existing plant

2.0

4.0 4.5 *

1.5 **

* Land Available for additional capacity Only 2.0 Hectares

** Land Savings obtained by client by choosing Organica 2.5 hectares

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Organica Solution

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67% higher capacity in 30% lower

footprint than existing WWTP = 138%
improvement in capacity/area (twice the
capacity in less space - 1.2 hectares)
No need for buffer zone due to odorless
and aesthically appealing installation
Lower energy consumption and sludge
generation resulting in significantly lower
operational costs and site issues
New plant to be built on a small piece of
land already available resulting in:
No disruption in
wastewater
treatment
Land utilized by existing plant made
available for sale/lease (offsets costs
of new plant)

Existing M2100 WWTP 27 MLD

Future Site of Organica FCR

Existing CAS WWTP

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Paradigm Shift

The Paradigm Shift

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Series Of Food Chain Reactor Zones

The biological process takes place in a series of cascade reactors, with standard pretreatment at the beginning,
and phase separation (via Organica Disc Filters or Secondary Clarifiers) and final polishing at the end.
As water flows through from one reactor zone to the next, different ecologies will grow and adapt to the
conditions in each stage. This configuration allows the food chain effect to develop, as higher level organisms
become predators for the simpler organisms.
The result is enhanced removal efficiency and resiliency, while utilizing less energy and producing less sludge.

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Process Scheme MM2100 Design

INFLUENT

Chemical
Pretreatment

Screen
3 mm

Areated Grit
Chamber

Organica
FCR

Coagulation

Flocculation

Organica
FCR

Coagulation

Flocculation

Disc Filter

Organica
FCR

Coagulation

Flocculation

Sludge
Storage

Ultra Violet
Disinfection

EFFLUENT
Container

Container

Transport

Mechanical
Sludge
Thickening

Sludge
Storage

Dewatering

Container

Transport

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Architectural Design Site Plan 45 MLD in 1.2 ha

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Architectural Design Section Views

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Construction site nearing completion

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Organica Discfilters Installed

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Shading Structures in Operation

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Front Stradale of the Facility

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Proposed Alternative Enclosure

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www.organicawater.com

info@organicawater.com
+ 36 1 455 8060