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Com.-No.:
39399
Customer:
PO-No.:
4500611676
Valve type:
SSV18-80/100-80/80/25/0-1
Quantity:
Article-No.:
54004250
Drawing No.:
3K 195K 00104
Created by:
Date:
Casing material:
Alexander Bippert
(design engineer)
10.07.2014
1.0460
c10479en_100128289
Com.-No.:
39399
PO-No.:
4500611676
Valve type:
SSV18-80/100-80/80/25/0-1
Quantity:
Article-No.:
54004250
Drawing No.:
3K 195K 00104
Casing material:
1.0460
Valve type:
X
SSV 18
SSV 18
SSV 20
SSV 20
Table of contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Rev.1 - 10.07.2014
Page 2
Page 3
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Page 5
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Page 2 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
Applications
The Automatic Recirculation Valve is a protection device. It automatically protects centrifugal
pumps, especially hot water pumps, from damage which might occur through partial evaporation of
the pump content during low load operation.
As soon as the main flow falls below a predetermined rate, the valve opens it's bypass sufficiently
to maintain the required pump minimum flow rate, even if the main flow is zero.
The Valve range SSV18/20 is applied in cases where a non-return valve in the bypass-branch
is required.
b)
Mode of Operation
The non-return cone pos. 3 of the Automatic Recirculation Valve is kept at a determined level
by the main flow. The cone only responds to the flow in main direction and not to the pressure.
The valve is designed in such a way that the cone reaches final position at denominated main flow
latest. The non-return cone activates the Rotary Slide Valve (Pos. 13) in the bypass branch by means
of a lever. If the cone is positioned on the seat, the Rotary Slide Valve is completely open.The required
minimum flow of the pump Qby resp. Qmin is delivered via the bypass. The cone rises with increasing
main flow thus closing the bypass more and more (modulating bypass control).
The branching ends as soon as the main flow exceeds the pump minimum flow. The bypass is
closed. Vice versa the bypass opens again as soon as the main flow falls below the required
minimum flow.
The data indicated on the name plate under para 5 "Marking of the Valve" have been taken as a
basis for correct function of this application. If different operating data are applied, increased wear of
the installed parts can be expected, depending on the degree of deviation. On principle we recommend
to consult us in case of altered operating data, so that the valve can be modified accordingly.
Illustration 1
Bild 1 Return of the bypass flow for
Valves with hand-operated
branch (SSV-Valves)
QMain
Note:
This valve is
without
hand-operating branch
DN2
Q Hd
Q By
DN4
Hand-operating
branch
DN3
Bypass
DN1
Main Pump
Booster Pump
Rev.1 - 10.07.2014
Page 3 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
Guarantee
The valve has been produced based on the operating data as per para 5 and 6. It is only applicable for
these data. If you intend to use the valve for other operating conditions, a technical review is imperative
with a subsequent release note from Schroeder Valves GmbH & Co. KG and the orderer.
If the valve is applied for other conditions without our agreement, any guarantee claims expire.
Any repairs or modifications during the guarantee period may only be executed by our specially
trained personnel or with our written approval.
3.
Safety
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
4.
The operator is responsible for the observation of the security regulations at site.
The assembly personnel must be sufficiently qualified and trained.
The connecting flanges are designed without consideration of external flange forces. The pipes are
to be connected in such a way, that no tension occurs.
The structural weight of the valve has been designed for water filling. Other external loads are not
admissible. Loads which might occur through traffic, wind or earthquakes have not been considered.
Before assembly/dismantling of the valve the plant has to be at zero pressure. The temperature of
the surfaces and medium must be lowered to room temperature.
The valve is supplied without insulation and protection against contact. If there is a considerable
difference between operating and room temperature, an insulation resp. Protection against contact
has to be provided from the operator before start-up.
If the valve operates with dangerous fluids, a visible warning sign has to be provided close by the
valve.
For the assembly suitable and tested lifting equipments are to be used, depending on the valve
weight (please also see para 10 "Installation Instructions")
Suitable facilities for draining and de-aeration are to be provided near the valve in the piping.
During dismantling a residue of the medium still may be found above the cone. If the medium is
dangerous, appropriate security measures have to be taken.
The operator has to provide security equipment like relief valves or similar, pressure gauges and
devices for temperature supervision.
The valve is designed for a continuous operation with static pressure load. An operation of the
valve with frequently increasing or changing loads is not to be expected and has not been taken
into account.
The function of the valve can be affected by pollution and solids. Therefore we recommend to filter
the medium with a max. width of mesh of <150 m before it enters the valve.
The valve has to be inspected regularly according to local and legal safety regulations. Especially
the pressure bearing parts and connecting parts are to be checked for wear and corrosion.
Spare parts are to be used according to the parts listed related to the order. They are to be
obtained exclusively from our company.
It is not admitted to utilize the valve for any other application than the one it was designed for.
A speed deviation of the pump of more than + 4% is not admissible.
CE - Conformity
The valve is admitted as pressure vessel according to the Pressure Equipment Directive 97/23 EG and
released for sale within the European market. It has the following CE-marking:
Appertaining Certificates
EC-Design-Examination No. .........................................................................
QA-System acc. to PED 97/23/EC - Certifikate-No.: ........................................
01 202 973-H-020167
01 202 811/Q-000010
The calculation of the valve and the selection of the materials has been as per AD2000-regulations.
Rev.1 - 10.07.2014
Page 4 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
Certified acc. to
EN ISO 9001
SSV18-80/100-80/80/25/0-1
Body Material
39399 - 1/2
Manuf.-No.
Design Press.
Installation
100 bar
Year of Manuf.
Design Temp.
140
Test Press.
150
bar
DN1 80
Made in Germany
Fluid
1.0460
Volume
vertical
Weight
09 / 2014
WATER
3,0
68
kg
Q100
50,0
m/h
Qmin
14,6
m/h
DN2 80
DN3 25
DN4
DN5
The name plate is of aluminium and fastened with 4 notch nails at the lower casing. Additionally a hard
stamp of the manuf. No is behind the name plate to make it possible to identify the valve in case of loss
of the name plate.
It is imperative to tell us the Manuf. No when ordering spare parts.
Additionally the flanges of the valves are stamped with material data (material, charge-no., sample no.)
and the branch name with nominal diameter indication.
main flow
name plate
Illustration 2
6.
Valve Specifications
Flanges:
Layout
Pressure rating
DN1
80
100 bar
Outlet
DN2
80
100 bar
Bypass
DN3
25
100 bar
Inlet
Sealing:
Rev.1 - 10.07.2014
O-Ring
O-Ring
Page 5 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
Start-Up-Trim (optional)
If the minimum flow is delivered via the bypass for longer periods of time during start-up, the technically
high valued pilot elements Pos. 12 + 13 can suffer an increased wear. To avoid this, a so called Start-UpTrim can be installed in the Start-Up period, which can deliver a constant bypass flow independently from
the main flow. The modulating bypass control as described under para 1.b) ist not given.
After the end of the start-up period the Start-Up-Trim is to be exchanged against the controlling parts
Pos. 12+13. For later change of the controlling parts we recommend, to consider a pipe part for removal
before the bypass branch in construction. If the Start-Up-Trim has already been ordered with the valve
order, the Start-Up-Trim will be installed as standard fitting and the following illustrated plate is at the
bypass branch. This has to be removed after the Start-Up periodand the exchange of the controlling parts
as described before. (see para 14. -Disassembly of the Bypass unit))
By use of the Start-Up-Trim considerably longer duration of the technically high value controlling parts
can be taken into account.
8.
The hand operating branch with multi-stage throttle is fitted at the casing below the cone seat and serves
to pass off the minimum flow via a hand-operated valve combination. We recommend the branch for
protection of the internal bypass parts at extreme operating conditions, e.g. at high differential pressures
and frequent operation in the range of the bypass flow as well as for filling and start up of the plant.
The installation of the branch can be above or below the cone seat.
b)
Warm-up branch
The warm-up branch is for warming/cooling of aggregates in pipe line systems. It can be supplied
with or without throttle in the branch.
c)
Drainage branch
The drainage fitting is for draining the pipe line above the cone seat. It is supplied without throttle.
d)
The pressure gauge branch can be used for pressure and temperature measuring. The branch is
fitted below the cone seat.
9.
Rev.1 - 10.07.2014
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c10479en_100128289
Com.-No.:
39399
admissible!
DN1
Right!
not admissible!
DN1
False!
DN1
not
admissible!
False!
Falsch!
The mounting of the Automatic Recirculation Valve has to be done such that the connected lines
after loosening of the screws do not cushion or gap or are attached together by pressure. When
installation is horizontal the bypass should only show vertically upwards resp. Sidewards, so that no
foreign particles can collect. The bypass line behind the branch must always be filled with medium.
For the control and the installation of new parts it must be possible to draw the minimum flow line
sidewards around the flange diameter. If this should not be possible with greater dimensions, a removable
pipe piece is to be provided. The same is recommended after the outlet branch DN2 for easier assembly
and disassembly of the valve.
The screws for the piping are to be applied according to the valid standards. The valve screws deliverd by
us with the valve have a defined quality. If it is necessary to replace these screws, please pay attention
to the indicated material in the parts list.
11. Start-Up
The Start-Up of the Automatic Recirculation Valve is done together with the pump. During Start-Up
against the closed gate valve in the main line a predetermined quantity, the bypass-flow, must flow via the
bypass line. The correct opening and closing of the bypass should not only be controlled at the Start-Up
but also later regularly. (Flow noise can be heard, eventually use of a listening stick.)
Note: Start-Up against closed gate valve slide is not only recommended in the beginning, but also during
normal operation, as otherwise the bypass parts are subject to a considerably wear.
In order to not fall below the bypass flow the closing resp. opening point of the bypass is designed
min. 17 % above the required bypass flow. Extended operation of the plant in the range of the closingand opening points (75% - 140% of the bypass flow in main direction) result in increased wear, this
is to be observed especially during test operation.
Remarks for additional branch for hand-operated operation:
The additional branch with welded multistage throttle is fitted under the cone seat. The design is identical
with the automatic bypass.
Application: Especially during Start-up for protection of the automatic bypass. If the bypass flow is
delivered via the hand-operated branch, the automatic bypass is to be closed by a gate valve in the bypass
line. Other functions are possible.
NOTE! Before normal operation of the Automatic Recirculation Valve the gate valve has to
be opened again in the bypass line. Otherwise pump damages can occur.
Rev.1 - 10.07.2014
Page 7 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
Review interval
2 months or
700 operating hours or
100 Start- and Stop cycles
of the pump
1, 2, 10
3, 4, 5, 14
16, 17
After start-up or
regularly latest after
12 months or 8000
operating hours
12, 13
16, 17
95.1, (95.2),
95.3
12 months or 8000
operating hours or 100
Start- and Stop cycles of
the pump
91.1, 91.2
78.1, 78.2
24 months or
16000 operating hours
3K 195K 00104
Remark
During Start-up until final inspection of the operator;
Visual inspection for wear, corrosion, erosion, pitting,
cavitation
At a leakage at closed bypass valve head of more than
15-20% of the minimum flow an exchange of the parts
is required.
Visual Inspection:
Wear of the internal surfaces
Checking of upper and lower guides (pos. 4+5)
Checking for wear of cone and lever (pos. 3 + 14)
Checking of sealing strip between pos. 1 and 2
Checking of cone seat sealing surface between pos. 1 and 3
Checking of sealing surfaces between pos. 1 and 10
Checking of sealing surfaces between pos. 12, 16 and 17
In case of O-ring sealing the O-ring is to be replaced after
disassembly
Roughness of sealing surfaces: RA=0,8m
After Start-Up:
Visual inspection for wear, corrosion, erosion, pitting,
cavitation
At a leakage at closed bypass valve head of more than
15-20% of the minimum flow an exchange of the parts
is required.
In case of disassembly of parts 1, 2 and 10 the connecting
parts and maybe o-rings are to be replaced with new ones of
equal quality.
In case of heavy wear at the parts 1, 2, 4 and 5 we recommend a repair of the valve in our work.
Rev.1 - 10.07.2014
Page 8 of 11 Page(s)
c10479en_100128289
Com.-No.:
39399
with
Pos. 78.2.
Because of the higher compressive force of the spring Pos.95.3 auxiliary means have to be used for
disassembly of valve size DN=150 and PN=100:
A screwed rod M12 of adequate length is screwed into the valve Pos.17 and held at the flange by strap
and nut. The branch can now be removed, as the spring cannot extend itself anymore. By rewinding of the
nut the throttle Pos.16 slides with the valve Pos.17 out of the branch Pos.10. Caution: push against the
screwed rod, to avoid that it loosens and the spring catapults the valve away. Spring force 800 to 4000 N,
depending on valve size;
Recommended length of the screwed rod at
Illustration 10
A - srewed rod
DN
= 150 200 250 300
Length= 260 300 420 450 mm
B - strap
C - nut
Pull the bypass valve head casing (Pos. 12) or Start-Up-Trim out of the lower casing (Pos. 1). If the bypass
valve head fits too tightly, it can be loosened with light hammer taps from the side.
Caution! The seal between lower casing (Pos. 1) and bypass valve head is metal-to-metal. Take
care not to damage the mating surfaces. Re-machine, if required.
Clean the parts, degrease bypass valve head. Please avoid to disassemble bypass valve head. Should
this be necessary, note the precise positions of parts 12, 13, and 14 in relation to one another and
re-assemble exactly as before. Use a new dowel pin (Pos. 94.1). In Pos. 12 is an opening through
which the dowel pin 94.1 can be drifted out.
Illustration 4
Illustration 5
constant bypass
Pos. 19
Rev.1 - 10.07.2014
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c10479en_100128289
Com.-No.:
39399
80
Nm tightening torque.
Illustration 6
Rev.1 - 10.07.2014
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c10479en_100128289
Com.-No.:
39399
Illustration 8
Illustration 9a
Illustration 9b
3K 195K 00104
19. Manufacturer
Schroeder Valves GmbH & Co. KG
Archimedesstrae 3
D-51647 Gummersbach
Telefon:
Fax:
E-Mail:
Internet:
at
10.07.2014
Rev.1 - 10.07.2014
Page 11 of 11 Page(s)
c10479en_100128289
c10479en_100128289
Order-No.
39399
Type
SSV18-80/100-80/80/25/0-1
Drawing No.
Article
3K 195K 00104
Delivery
54004250
Customer
Installation position
12.09.2014
vertical
Order-No.
2
Material
Quantity
4500611676
QuantityDesignation
Material
ASME
Standard
1.0460
Remark
Lower body
DN1 = 80
100 bar
1.0460
A105
Shape 21B1
Upper body
DN2 = 80
100 bar
1.0460
A105
Shape 21B1
Cone complete
1.4408
A351 CF8M
10
Bypass branch
1.0460
A105
60
1.4122
~15,5-17,5Cr
16
Throttle
1.4581
A351/316Ti cast
17
Valve
1.4470
A890 (4A)
78.1
O-Ring
EPDM
EPDM
ISO 3601
78.2
O-Ring
EPDM
EPDM
ISO 3601
91.1
Socket screw
M20x60
1.7709
A193
EN ISO
4762
220 Nm
91.2
Socket screw
M16x60
1.7709
A193
EN ISO
4762
80 Nm
95.1
Spring coil
1.4310
A167 (301)
DIN 17224
95.3
Spring coil
1.4310
A167 (301)
DIN 17224
98.1
Name plate
Aluminium
98.2
Dowel pin
1.4303
DN3 = 25
100 bar
Shape 21B1
WN 32-001
A276 (305)
DIN1476,
ISO8746
* = Wear part
Advisor:
Bippert, Alexander
printed:
10.07.2014 11:07
c10479en_100128289
Bescheinigung Nr.
Konformittserklrung
39399/1-2
Bestell-Nr. / Order-No.
4500611676
Declaration of Conformity
Der Hersteller
The manufacturer
Gegenstand: .............................
Subject:
Typ: .........................................
Freilauf - Rckschlagventil
CE - Kennzeichnung
CE - Marking
SSV18-80/100-80/80/25/0-1
Type
Zeichnungsnummer: ................
3K 195K 00104
Drawing No.
Fabrikationsnummer: ...............
39399/1-2
Manufacturer - No.
Material: ...................................
1.0460
Material:
Druckgerterichtlinie 97/23/EG
Pressure Equipment Directive 97/23/EG
Angewandte Konformittsbewertungsverfahren: ............. Modul H1
Applied conformity assessment procedures
Zugehrige Bescheinigungen:
Certificates which are included
01 202 811/Q-000010
Gummersbach, den
10.07.2014
Rechtsverbindliche Unterschrift
Signature
Tel. ++49 (0) 22 61 / 50116-0
e-mail: info@schroeder-valves.com