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Introduction
This tutorial will illustrate machining of a simple prismatic part such as this gasket
using 2-1/2 milling operations. Even though we have created a 3-D representation of
the gasket, it will be seen later on that we can machine this using just 2-D curves.
The reason we are able to do this is because of the prismatic nature of this model.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
2. From the Open dialog box, select the Gasket.vcp file from the Tutorials folder
in the VisualMILL 6.0 installation folder. (C:\Program Files\MecSoft
Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Note: You can import solid models, Stereo-Lithography (both ASCII and binary)
format files. Surfaces can be imported from IGES, STEP or Rhino 3DM. Faceted
(triangulated) models can be imported from VRML, Raw Triangle, DXF / DWG facet
data, or Rhino Mesh. Non-faceted geometry, once imported, is immediately
converted and stored as triangulated data. Imported geometry is stored internally as
a VisualCAM part file. This allows for much faster part loading time.
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab
4. Select Post from the setup tab to specify the post processor options
5. Set the current post processor that is on your controller. We will select
Haas as the post processor for this exercise. Set the posted file extension
type to .nc
2. This brings up the Box Stock parameters. Set the Length (L) = 8.50, Width W
= 5.00 and Height (H) = 0.125. Leave the other parameters as default and
Click OK.
4. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
2. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to
Highest Z, and Zero Position to South West corner. This sets the machine
home to the top of the stock material and the southwest corner of the part
geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part we will now create a inch (0.5) Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILLMOps browser and select Create/Edit Tools. Select the Tool Type to Flat End
Mill.
2. Set the tool name as FlatMill-0.5, Tool Diameter = 0.5, Under the
Properties tab set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
Create/Extract Regions
In order to machine the Gasket, we need to extract the curves from the 3d model to
select them as machining regions.
1. Select the Layer Manager from the Standard bar.
2. The layer manager is now open. Set the Layer01 as the active layer.
5. The command bar will now prompt the user to select a flat area to extract the
curves.
6. Select the top face (surface) on the Gasket. A selection list will display the
geometries that can be selected. Browsing through the selection tree will
highlight the surface that corresponds to the selection.
7. The curves are now created and displayed in red on the part geometry.
2 Axis Profiling
1. Select 2.5 Axis Mill and choose Profiling
This brings up the 2 Axis Profiling Operations dialog. We will go over the
steps for creating the profile operations for the inner features of the Gasket.
3. Now select the 3 inner circles by using the left mouse click starting from left
to right.
4. Right mouse click or select enter from the keypad to complete the
selection.
5. The selected regions are now displayed under Machining Regions
7. Select the FlatMill-0.5. The 0.5 Flat End mill is now selected as the active
tool and the Tool parameters are displayed to the right of the Tools window.
9. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
11. Set the Clearance Plane Definition to Automatic and Cut Transfer Method to
Clearance Plane.
VisualMILL will determine a safe Z height for the Entry & Exit when set to
automatic. Setting Cut Transfer to Clearance Plane would apply the automatic
Z clearance between transfers when the tool moves from a machining region to
another.
13. Set the Stock = 0 and under cut start Side check Use Outside/Inside for
Closed Curves and select Inside. Alternatively you can also use Determine
using 3D model.
14. Select the Cut Levels Tab and specify the Total Cut Depth = 0.125. The cut
depth is always set as an absolute value.
Entry/Exit
15. Switch to Entry/Exit Tab and Set the Entry and Exit Type to None.
16. Click Generate. The 2 Axis Profile toolpath is now generated and the
Operation is listed under the VisualMILL-MOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation and click Exit Simulation. This
switches back to the Create Operations tab.
10. Go over to Cut Levels and set the Total Cut Depth = 0.125.
11. Click Generate to Create the 2 Axis Profile Toolpath.
12. The 2 Axis Profile Operation is now created and is listed in the MOps
Browser.
13. Switch to Simulate Tab, select 2 Axis Profiling, and click to simulate
toolpath.
Reports
1. Switch to Create Operations Tab.
2. Select the MOp Set1 and right click and select Information.
This provides the estimated machining time for the operations created under MOp
Set1.
Note: You can also go over to Machining Operations and right click and select
information determine the estimated machining time for all the MOp Sets.
Shop Docs
Shop documentation can be generated selecting Machining Operations under the
Create Operations tab. Right mouse click and Shop Documentation.
User can select from one of the 2 templates and generate shop documentation. This
is saved as an html file and can be printed and handed over to the operator in
preparation for the part to be machined on the CNC.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
The post by default is set to Haas as specified under the Post processor setup. You
can change the post processor by selecting a different one from the drop down menu
Introduction
This tutorial will introduce the usage of 2 axis profiling and Engraving Machining
Operations of VisualMill. We will be using the Gear.vcp part file.
It should be noted that, even though the part file contains a 3-D geometry
representing the part, we could machine this entirely by using just 2-D curves due to
the prismatic nature of this model.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available. However, if you prefer to work
straight through the steps without any additional reading, look for the following
symbol:
)
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the Gear.vcp file from the Tutorials folder
in the VisualMILL 6.0 installation folder. (C:\Program Files\MecSoft
Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below.
Setup Tab
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
2. This brings up the Box Stock parameters. Set the Length (L) = 3.00, Width
W = 3.00, and Height (H) = 0.25. Leave the other parameters as default, and
click OK.
4. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
2. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest
Z, and Zero Position to South West corner. This sets the machine home to
the top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part we will now create a inch (0.25) Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Flat End Mill.
2. Set the tool name as FlatMill-0.25, Tool Diameter = 0.25. Under the
Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
3. The layer manager is now open. Set Layer 01 as the active layer.
4. Close the Layer Manager.
5. From the Curves tab on the Geometry Bar to your right, select Single Flat
Area Regions.
6. The command bar will now prompt the user to select a flat area to extract the
curves.
7. Select the top face (surface) of the part geometry. A selection list will display
the geometries that can be selected. Browsing through the selection tree will
highlight the surface that corresponds to the selection.
The flat area curves are created and displayed on top of the part geometry.
8. Switch to the Top view and create a circle using Center and Radius.
9. Select Circles & Arcs from the Geometry Bar and pick Circle Center & Radius.
10. Specify 1.5,1.5 as the center coordinates and hit the enter key.
11. Specify 0.99 as the radius of the circle and hit the enter key
We will now create lines, which can be selected for engraving the slots on the
gear.
12. Turn on the Mid Point and Quad Point snap from the status bar and turn off
the other snaps.
14. For the first coordinate, snap to the quad point on the circle as show below.
15. For the second coordinate, snap to the center of the arc as shown below. A
line is now created at the center of the slot.
We will now array the line across other slots on the gear.
We have now created the regions for machining. Turn on the Stock Model Visibility
and save the file.
2 Axis Profiling
2. Select 2.5 Axis Mill and choose Profiling.
This brings up the 2 Axis Profiling Operations dialog. We will go over the
steps for creating the profile operations.
4. Now select the inner circle first by using the left mouse click and then the
outer circle.
5. Right mouse click or select enter from the keypad to complete the selection.
6. The selected regions are now displayed under Machining Regions.
8. Select the FlatMill-0.25. The 0.25 Flat End mill is now selected as the active
tool, and the Tool parameters are displayed to the right of the Tools window.
10. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
12. Set the Clearance Plane Definition to Automatic and Cut Transfer Method to
Clearance Plane.
VisualMILL will determine a safe Z height for the Entry & Exit when set to
automatic. Setting Cut Transfer to Clearance Plane would apply the automatic
Z clearance between transfers when the tool moves from a machining region to
another.
15. Select the Cut Levels Tab and specify the Total Cut Depth = 0.25, Rough
Depth/Cut = 0.125. This would cut the profile in 2 cuts of each 0.125. Make
sure the cut level ordering is set to Depth First. This would profile the inner
circle and then the outer profile.
Entry/Exit
16. Switch to Entry/Exit Tab, and Set the Entry and Exit Type to None.
17. Click Generate. The 2 Axis Profile toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
The generated toolpath can now be simulated.
1. Switch to the Simulate tab in the VisualMILL-MOps browser.
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation, and click Exit Simulation. This
switches back to the Create Operations tab.
Select Tool
7. Switch to Tools tab and select FlatMill-0.25 as the active tool.
8. Under Feeds/Speeds, select Load from Tool.
9. Set the Clearance control to Automatic.
Simulate Toolpath
13. Switch to Simulate Tab, select Engraving, and click to simulate toolpath.
Post Processing
5. Select Machining Operations from the Create Operations tab, right click, and
select post process.
Introduction
This tutorial will illustrate machining of a prismatic part such as this Shaft Base using
2-1/2 milling operations. Even though we have created a 3-D representation of the
part, it will be seen later on that we can machine this using just 2-D curves. The
reason we are able to do this is because of the prismatic nature of this model. This
tutorial will introduce the usage of 2 axis machining for a simple one sided part.
We will use profiling, pocketing and hole pocketing operations.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
2. This brings up the Box Stock parameters. Set the Length (L) = 5.50, Width
W = 3.25, and Height (H) = 0.75. Leave the other parameters as default, and
click OK.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest
Z, and Zero Position to South West corner. This sets the machine home to
the top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab.
In this step, we will position the part to the bottom of the stock and center in
XY.
2. Use the following settings - Object to Move: Move Part, Z alignment:
Bottom and XY Alignment: Center.
Front View
Top View
Create Tools
To machine the above part we will now create a inch (0.25) Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILLMOps browser and select Create/Edit Tools. Select the Tool Type to Flat End
Mill.
2. Set the tool name as FlatMill-0.25 and Tool Diameter = 0.25. Under the
Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
2 Axis Facing
1. Select 2.5 Axis Milling and choose Facing.
2. This brings up the 2 Axis Facing Operation Dialog. We will now go over
the steps for creating the toolpath.
3. Switch to the Tools tab inside the 2 Axis Facing operation and select
FlatMill-0.25.
4. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
5. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
5. Switch to the Entry/Exit tab and set the Entry and Exit parameters to none.
6. Click Generate. The 2 Axis Facing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
7. Switch to Simulate tab, Select 2 Axis Facing, and click Simulate to run
the simulation.
2 Axis Pocketing
We will now use 2 axis Pocketing operation to machine the area inside the boss.
3. Click on the Geometry Bar and select the Curves Tab. Select Single Flat Area
Region.
We are now ready to create the pocketing operation for the inner region.
7. Switch to the Create Operations tab.
1. From the Create Operations tab, select 2 axis Milling and Pocketing.
This brings up the 2 Axis Pocketing Operations dialog. We will go over the
steps for creating the pocketing operation.
2. Go to the Machining Features/ Regions tab and click Select Curves as
Regions.
3. Select the curve and right mouse click to complete the selection. Region1 is
now listed under Machining Features/Regions.
4. Switch to the Tools tab inside the 2 Axis Pocketing operation and select
FlatMill-0.25.
5. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
6. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
We will determine the Total Cut Depth from the 3D model by snapping
at 2 points.
b. Select the Depth measuring tool located to the right of Total Cut
Depth. This will minimize the Pocketing Operation parameters
dialog.
This would machine the pocket in steps of 0.05 resulting in 5 cut levels.
Note: You can also specify the Total Cut Depth by entering the depth values under
Total Cut Depth.
7. Click Generate. The 2 Axis Pocketing toolpath is now generated and the
Operation is listed under the 2 Axis Facing Operation in the VisualMILLMOps browser.
Note: You can rearrange the operations in the MOps browser by selecting the
operation and dragging and dropping.
8. Switch to Simulate tab, select 2 Axis Pocketing, and click Simulate to run
the simulation.
We will now create a 2nd pocketing operation for machining the region around the
boss.
1. Switch to the Create Operations tab.
2. Open Layer Manager and select Layer 01 as the active layer.
3. Click on the Geometry Bar and select the Curves Tab. Select Single Flat Area
Region.
4. The command bar would now prompt the user to select a flat area to extract
the curves.
5. Pick the flat area as shown below.
Copying a MOp
4. This would create a copy of the 2 axis Pocketing Operation listed below the
first pocketing operation as show below.
5. Expand the 2 Axis Pocketing (1) folder and double click on Machining
Features.
8. Region1 & Region2 are now listed under Machining Features/Regions. Click
Save to Close the Machining Regions Dialog.
9. Double click under Parameters and switch to the Cut Levels Tab.
10. Use the Following Settings.
a. Location of Cut Geometry Select Pick at Top = 0.125
b. Total Cut Depth Set this to 0.375
c. Set the Rough Depth = 0.375 and Rough Depth /Cut = 0.05
d. Switch to the Entry/Exit tab and set the Retract Motion to Linear,
Length = 0.1 and Angle = 0
e. Click Generate.
11. The pocketing toolpath is now created and displayed in the MOps browser.
Note: To turn on/off the toolpath and stock model visibilities use the controls located
at the bottom of the MOps Browser.
1. Open the Layer manager and Make Layer 03 as the active layer.
2. Click on the Geometry Bar and select the Curves Tab. Select Single Flat Area
Region.
3. The command bar would now prompt the user to select a flat area to extract
the curves
4. Pick the flat area as shown below.
5. Flat area curves are created and are on Layer 03. We are now ready to create
the pocketing operation for the inner region.
6. Switch to the Create Operations tab.
4. Switch to the Tools tab inside the Hole Pocketing operation and select
FlatMill-0.25.
5. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
6. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
9. Switch to the Entry Exit Tab and set the Helix Diameter = 0.25.
11. Switch to the Simulate tab, select Hole Pocketing, and click Simulate to run
the simulation.
12. The simulated part is shown below.
11. Repeat the flat area region for the other 5 holes. The extracted curves are as
shown below.
15. Expand the Hole Pocketing (1) folder and double click on Machining Features.
16. Click Remove All under Machining Features and click Select Curves as
Regions.
17. Select the 6 inner circles and right mouse click to complete the selection.
18. Regions 1 to 6 are now listed under Machining Features/Regions. Click Save
to Close the Machining Regions Dialog.
19. Double Click under Parameters and set the Hole Depth = 0.1875, Hole
Diameter = 0.315.
20. Switch to the Entry/Exit tab and set the Helix Diameter to 0.09.
21. Click Generate. The Hole Pocketing Operation for the inner holes is now
created.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
Turn on the Center Point Snap from the status bar and turn off the other snaps.
1. Click on the Geometry Bar and select the Points Tab. Select Create Point.
2. The command input bar will now prompt the user to pick or enter the
coordinates for the point. We will now use the pick option by creating a point
that snaps to the center of the circle as show below.
4. Switch to the Tools tab inside the Engraving operation and select FlatMill0.25.
5. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
6. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
7. Switch to the Cut Parameters tab and use the following parameters Tolerance = 0.001, Location of Cut Geometry At Top, Total Cut Depth =
0.375, Rough Depth = 0.375 and Rough Depth/Cut = 0.05.
8. Set the Entry and Exit to None under the Entry/Exit tab.
2 Axis Profiling
1. Switch to the Create Operations tab and select 2.5 Axis Milling and choose
Profiling.
2. Go to the Machining Features/ Regions tab, click Remove All under
Machining Features, and click Select Curves as Regions.
3. Select the outer curve. Right mouse click or select enter from the keypad to
complete the selection.
9. Select the Cut Levels Tab and specify the Total Cut Depth = 0.25, Rough
Depth/Cut = 0.05.
10. Switch to Entry/Exit Tab and Set the Entry and Exit Type to None.
11. Click Generate. The 2 Axis Profile toolpath is now generated and the
Operation is listed under the VisualMILL-MOps browser.
Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
12. Switch to the Simulate tab in the VisualMILL-MOps browser. Select the 2
Axis Profiling Operation and click to Simulate.
13. The simulated part is as shown below.
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation, and click Exit Simulation.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial will illustrate machining a Sign using 2-1/2 axis-engraving operations.
We can engrave the sign using 2-D curves. This tutorial will introduce the usage of 2 axis simple V Carving using V bit.
V carving refers to a cutting strategy employed by sign makers to create sharp
corners. V carving is performed using a tapered bit or conical tool (as shown below)
usually known in the industry as a V Bit.
The V-bit is made to rise from the cutting depth to the top of the surface at the
corners in such a way that the tapered sides of the cutter are always in contact with
the corners. When the cutter finally reaches the top surface, only the bottom tip of
the tool will be in contact with the corners, thereby creating clean and crisp cuts at
the corners.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
Set the clearance plane for the non-cutting transfer moves of the cutter
Select the machining regions for containing the cutter to specific areas to cut
Select the machining operations and set the parameters
Generate the toolpath
Simulate the toolpath.
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the V-Carve1.vcp file from the Tutorials
folder in the VisualMILL 6.0 installation folder. (C:\Program Files\MecSoft
Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below.
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Box Stock parameters. Set the Length (L) = 10.75, Width
W = 4.00 and Height (H) = 0.5. Make sure to set the corner position to
Southwest corner Top of Stock as shown below.
4. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest
Z, and Zero Position to South West corner. This sets the machine home to
the top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part, we will now create a 60-degree Taper Tool.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to VeeMill.
2. Set the tool name as VeeMill1, Taper Angle = 30, Flute Length = 0.4, Tool
Length = 2. Under the Properties tab set Tool Number = 1.
Note: Taper Angle represents the included angle for a taper tool. For example a 60degree taper tool would have a included angle of 30 degrees. If you have a taper
tool with a diameter select Chamfer Mill or Taper Mill under Create/Select Tool.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
V-Carving
2. Select 2.5 Axis Mill and choose V-Carving.
This brings up the V-Carving Operations dialog. We will go over the steps for
creating the toolpath.
4. Now, select the text by using the left mouse click, starting from left to right.
Make sure to get the inner curves on the letters e and o. Each curve is
separate (by curves, not by letters) and must be selected separately.
5. Right mouse click or select enter from the keypad to complete the selection.
6. The selected regions are now displayed under Machining Regions.
8. Select VeeMill1. VeeMill1 is now selected as the active tool and the Tool
parameters are displayed to the right of the Tools window.
10. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
12. Set the Clearance Plane Definition to Absolute Z Value = 0.25 and Cut
Transfer Method to Clearance Plane.
Setting Cut Transfer to Clearance Plane would apply the Absolute Z value
clearance between transfers when the tool moves from a machining region to
another.
14. Set the Tolerance = 0.001, Cut Side = Inside, Location of Cut Geometry =
At Top, Total Cut Depth = 0.2, Rough Depth = 0.2 and Rough Depth/Cut =
0.05.
15. Click Generate. The V-Carving toolpath is now generated and the Operation is
listed under the VisualMILL-MOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation, and click Exit Simulation. This
switches back to the Create Operations tab.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
The post by default is set to Haas as specified under the Post processor setup. You
can change the post processor by selecting a different one from the drop down menu
in the list. The posted g code by default will be saved to the folder where the part file
is located.
End of Tutorial 4!
Tutorial 5: Embossing
Introduction
This tutorial will illustrate machining a Sign using 2-1/2 axis-engraving operations.
We can engrave the sign using 2-D curves. This tutorial will introduce the usage of 2 axis V Carve Roughing with a Flat End Mill and V Carving using V bit.
V carving refers to a cutting strategy employed by sign makers to create sharp
corners. V carving is performed using a tapered bit or conical tool (as shown below)
usually known in the industry as a V Bit.
The V-bit is made to rise from the cutting depth to the top of the surface at the
corners in such a way that the tapered sides of the cutter are always in contact with
the corners. When the cutter finally reaches the top surface, only the bottom tip of
the tool will be in contact with the corners, thereby creating clean and crisp cuts at
the corners.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product.
To create a part:
1. Select File / New from the Menu, or click the New icon from the Standard
bar. This creates a new session of VisualCAM.
2. Switch to the Top View by double clicking on the Top View under the
Viewport.
13. From the File Menu, select Save and save the file under the Tutorials Folder
as Embossing1.vcp.
14. The part geometry is now created. We are now ready to generate toolpath to
machine the part. We will now switch to the VisualMILL-MOps browser.
Note: You can skip the above steps for creating the part geometry by loading
Embossing.vcp file into VisualCAM. This is available under the Tutorials folder in
VisualMILL 6.0
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
2. This brings up the Box Stock parameters and set the Length (L) = 20.00,
Width W = 4.00 and Height (H) = 1.0. Make sure to set the corner position to
Southwest corner Top of Stock as shown below.
4. The setup tab now displays the following information: Machine Type, Post
Processor and Stock type as show below.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest Z
and Zero Position to South West corner. This sets the machine home to the
top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part, we will now create a 1/8th inch (0.125) Flat End Mill for
the V Carve Roughing operation and a VeeMill for the V Carve (finishing) operation.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Flat End Mill.
2. Set the tool name as FlatMill-0.125 and the Tool Diameter = 0.125. Under
the Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
7. Set the tool name as VeeMill1, Taper Angle = 30, Flute Length = 0.4, and
Tool Length = 2. Under the Properties tab, set Tool Number = 2.
Note: Taper Angle represents the included angle for a taper tool. For example a 60degree taper tool would have a included angle of 30 degrees. If you have a taper
tool with a diameter select Chamfer Mill or Taper Mill under Create/Select Tool.
9. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
V-Carving Roughing
2. Select 2.5 Axis Mill and choose V-Carve Roughing.
This brings up the V-Carve Roughing dialog. We will go over the steps for
creating the toolpath.
4. Now, select the inner rectangle and text by using the left mouse click, starting
from left to right. Be sure to include the inner curves for the letters a and A
as well as the dot of the i. Each curve is separate (by curves, not by letters)
and must be selected separately.
5. Right mouse click or select enter from the keypad to complete the selection.
6. The selected regions are now displayed under Machining Regions.
10. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
12. Set the Clearance Plane Definition to Absolute Z Value = 0.25 and Cut
Transfer Method to Clearance Plane.
Setting Cut Transfer to Clearance Plane would apply the Absolute Z value
clearance between transfers when the tool moves from a machining region to
another.
14. Set the Tolerance = 0.001, Stock = 0, V-Carving Finish Tool Taper Angle =
30, Cut Type = Offset, and Cut Direction = Mixed. Check the Corner
Cleanup option.
Note: V-Carve Finishing Tool Taper Angle represents the included angle of the Vbit
that would be used after the V-Carve Roughing Operation. If you have a 60 degree
V-Bit, the Taper Angle would be 30 degrees.
16. Specify Location of Cut Geometry = At Top, Total Cut Depth = 0.25, Rough
Depth = 0.25, and Rough Depth/Cut = 0.125. Click Generate. The V-Carving
toolpath is now generated and the Operation is listed under the VisualMILLMOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation and click Exit Simulation. This
switches back to the Create Operations tab.
We will now generate V Carve Finishing to finish the sign with a Taper Tool.
V-Carving
1. Select 2.5 Axis Mill and choose V-Carving.
This brings up the V-Carving Operations dialog. We will go over the steps for
creating the toolpath.
8. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
10. Set the Clearance Plane Definition to Absolute Z Value = 0.25 and Cut
Transfer Method to Clearance Plane.
Setting Cut Transfer to Clearance Plane would apply the Absolute Z value
clearance between transfers when the tool moves from a machining region to
another.
12. Set the Tolerance = 0.001, Cut Side = Inside, Location of Cut Geometry =
At Top, Total Cut Depth = 0.25, Rough Depth = 0.25, and Rough
Depth/Cut = 0.25.
13. Click Generate. The V-Carving toolpath is now generated and the Operation
is listed under the VisualMILL-MOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Tutorial 6: Chamfering
Introduction
This tutorial is intended to show an easy way to chamfer and smooth sharp corners
by using 2 axis Chamfering operation. A tapered tool is suitable for this purpose.
In this example, the chamfer is not modeled in the part.
We plan to chamfer the edges of the part using a 30 degree taper tool that has 0
radius at the tip.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the
Standard bar.
2. From the Open dialog box, select the Chamfer.vcp file from the Tutorials
folder in the VisualMILL 6.0 installation folder. (C:\Program Files\MecSoft
Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab. The loaded
part has the stock model defined and includes a 2 axis Facing Operation
with a 0.5 Flat End Mill. The Machining Operation information is listed in
the MOps browser as shown below.
Create Tools
To machine the chamfer, we will now create a 60-degree Taper Tool.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILLMOps browser and select Create/Edit Tools. Select the Tool Type to
Chamfer.
2. Set the tool name as ChamferMill1, Taper Angle = 30, Flute Length = 1,
and Tool Length = 2. Under the Properties tab, set Tool Number = 2.
Note: Taper Angle represents the included angle for a taper tool. For example a 60degree taper tool would have a included angle of 30 degrees. If you have a taper
tool with a diameter select Chamfer Mill or Taper Mill under Create/Select Tool.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
Chamfering
1. Select 2.5 Axis Mill and choose Chamfering.
This brings up the Chamfering Operations dialog. We will go over the steps for
creating the toolpath.
2. Go to the Machining Features/ Regions tab and click remove all if any
Machining regions are listed.
3. Click Select Curves as Regions.
4. Now, select the curve that follows the profile of the spanner as shown
below.
5. Right mouse click or select enter from the keypad to complete the
selection.
6. The selected region is now displayed under Machining Regions.
10. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
12. Set the Clearance Plane Definition to Absolute Z Value = 0.25 and Cut
Transfer Method to Clearance Plane.
Setting Cut Transfer to Clearance Plane would apply the Absolute Z value
clearance between transfers when the tool moves from a machining region to
another.
14. Set the Tolerance = 0.001, Stock = 0, Chamfer Parameters use Chamfer
Width = 0.05, Cut Side = Outside. Click Generate. The Chamfering
toolpath is now generated and the Operation is listed under the VisualMILLMOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation and click Exit Simulation. This
switches back to the Create Operations tab.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial will illustrate machining this Mold using 3 axis-milling operations.
This tutorial will introduce the usage of several 3-axis operations such as horizontal
roughing, parallel finishing, and horizontal finishing.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select
Haas as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
2. This brings up the Box Stock parameters. Set the Length (L) = 5.50,
Width W = 6.50, and Height (H) = 1.25. Leave the other parameters as
default and click OK.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to
Highest Z, and Zero Position to South West corner. This sets the
machine home to the top of the stock material and the southwest corner of
the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab
In this step, we will position the part to the bottom of the stock and center in
XY.
2. Use the following settings, Object to Move: Move Part, Z alignment:
Bottom and XY Alignment: Center.
Front View
Top View
Create Tools
To machine the above part, we will now create a inch (0.25) Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILLMOps browser and select Create/Edit Tools. Select the Tool Type to Flat
End Mill.
2. Set the tool name as FlatMill-0.5 and Tool Diameter = 0.5. Under the
Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
6. Create a Ball End Mill with the following parameters.
a. Tool Name: BallMill-0.25, Tool Number = 2.
b. Switch to Feeds & Speeds tab set Spindle Speed = 5000 rpm, plunge
& approach feed = 35 ipm, approach feed = 40 ipm, cut feed = 45
ipm, retract and departure feeds = 50 ipm. Set the Transfer
Feedrate to Use Rapid.
c. Click Save as New Tool.
The created tools are now listed under the VisualMILL-Tools browser.
4. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
5. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
12. Switch to the Engage/Retract tab and leave the entry/exit parameters as
default.
13. Click Generate. The 3 axis Roughing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
14. Switch to Simulate tab, select Horizontal Roughing, and click Simulate to
run the simulation.
This brings up the Parallel Finishing Operations dialog. We will go over the
steps for creating the pocketing operation.
2. Switch to the Tools tab inside the Parallel Finishing operation and select
BallMill-0.25.
3. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
4. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
7. Click Generate. The Parallel Finishing toolpath is now generated, and the
Operation is listed under the 3 Axis Horizontal Roughing Operation in the
VisualMILL-MOps browser.
8. Switch to Simulate tab, select Parallel Finishing, and click Simulate to run
the simulation.
2. Open the Layer Manager and select Layer 01 as the Active Layer.
3. Switch to the Top View by double clicking on the Top View under the
Viewport.
4. Select the rectangle as machining region and right click to complete the
selection.
5. Switch to the Tools tab inside Horizontal Finishing operation and select
BallMill-0.125.
6. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
7. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
14. Switch to the Simulate tab, select Horizontal Finishing, and click Simulate to
run the simulation.
15. The simulated part is shown below.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial will illustrate machining of multiple parts on a single sheet of stock using
2-1/2 milling operations.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product.
To create a part:
1. Select File / New from the Menu, or click the New icon from the Standard
bar. This creates a new session of VisualCAM.
2. Switch to the Top View by double-clicking on the Top View under the
Viewport.
3. The part will be modeled in Inches. VisualCAM status bar displays the model
units. To switch units select Preferences->Part Units
4. Select Preferences from VisualCAM menu and Grid Preferences. Use the
following grid settings.
2. Select Pick Objects under Array Objects Dialog and pick the rounded
rectangle. Right click to complete the selection.
Step 1.
Step3
Step 2
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
2. This brings up the Box Stock parameters. Set the Length (L) = 36, Width W
= 24, and Height (H) = 0. 5. Make sure to set the corner position to
Southwest corner Top of Stock as shown below.
4. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest
Z, and Zero Position to South West corner. This sets the machine home to
the top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part, we will now create a inch (0.25) Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Flat End Mill.
2. Set the tool name as FlatMill-0.25 and Tool Diameter = 0.25. Under the
Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library. Click OK to close the dialog.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
2 Axis Profiling
2. Select 2.5 Axis Mill and choose Profiling.
This brings up the 2 Axis Profiling Operations dialog. We will go over the
steps for creating the profile operation.
3. Go to the Machining Features/ Regions tab, click Remove All, and click
Select Curves as Regions.
4. Now, select the all the rounded rectangles. Use Select From the Menu and
choose polycurves. Right mouse click or select enter from the keypad to
complete the selection.
7. Select the FlatMill-0.25. The 0.25 Flat End mill is now selected as the active
tool and the Tool parameters are displayed to the right of the Tools window.
9. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
11. Set the Clearance Plane Definition to Automatic and Cut Transfer Method to
Clearance Plane.
VisualMILL will determine a safe Z height for the Entry & Exit when set to
automatic. Setting Cut Transfer to Clearance Plane would apply the automatic
Z clearance between transfers when the tool moves from a machining region to
another.
13. Set the Stock = 0. Under Cut Start Side, check Use Outside/Inside for
Closed Curves and select Outside.
14. Select the Cut Levels Tab and specify the Total Cut Depth = 0.51, Rough
Depth = 0.5, Rough Depth/Cut = 0.125. The cut depth is always set as an
absolute value.
Note: The stock material is 0.5 in thickness. We will generate the toolpath to cut to
a depth of 0.51to ensure that the part is cut to its full depth.
Entry/Exit
15. Switch to Entry/Exit Tab and set the entry and exit type to None.
17. Specify bridge height = 0.1, bridge length = 0.6, and # of Bridges on each
part = 4.
In the next step, we will sort the order of machining the parts.
Sorting
18. Switch to the Sorting tab and use Directional Sort.
19. Set Start Angle = 0 and traverse pattern to ZigZag. This would sort the
toolpaths along X and then along Y.
20. Click Generate. The 2 Axis Profile toolpath is now generated and the
Operation is listed under the VisualMILL-MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation, and click Exit Simulation. This
switches back to the Create Operations tab.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial will illustrate machining holes using Drilling operations. Even though we
have created a 3-D representation of the part, it will be seen later on that we can
machine this using just 2-D curves.
The reason we are able to do this is because of the prismatic nature of this model.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the Bitholder.vcp file from the Tutorials
folder in the VisualMILL 6.0 installation folder. (C:\Program Files\MecSoft
Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise. Set the posted file extension type to
.nc
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Box Stock parameters. Set the Length (L) = 7.00, Width
W = 8.50, and Height (H) = 0.75. Leave the other parameters as default and
Click OK.
4. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest Z
and Zero Position to South West corner. This sets the machine home to the
top of the stock material and the southwest corner of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
Create Tools
To machine the above part, we will now create 2 tools.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Drill Tool.
2. Set the tool name as Drill-0.5 and Tool Diameter = 0.5. Under the Properties
tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
6. Create a second tool of type Drill. Set the Tool Name as Drill-0.25, Tool
Number = 2. Use the same settings for the other parameters and click Save
as New Tool. Click OK to close the dialog.
The created tools are now listed under the VisualMILL-Tools browser.
Copyright 1998-2007, MecSoft Corporation, www.mecsoft.com
Create/Extract Regions
In order to machine the holes, we need to extract the curves from the 3d model to
select them as machining regions.
1. Select the Layer Manager from the Standard bar
2. The layer manager is now open. Set the Layer01 as the active layer.
5. The command bar would now prompt the user to select a flat area to extract
the curves.
7. The curves are now created and displayed in red on the part geometry.
Note: You can toggle the stock model display by selecting Stock Visibility that is
located at the bottom of the VisualMill-MOps Browser
Hole Machining
2. Select Hole Machining and choose Drilling.
This brings up the Drilling Operations dialog. We will go over the steps for
creating the toolpath.
4. Switch to the Top view and select the larger radius circles by using the
rectangular selection as indicated below.
5. Right mouse click or select enter from the keypad to complete the selection.
6. The selected regions are now displayed under Hole Features.
8. Select the Drill-0.5. The 0.5 Drill is now selected as the active tool and the
Tool parameters are displayed to the right of the Tools window.
10. Select Load From Tool. VisualMILL will now get the feeds and speeds
information that was set when the tool was defined.
Clearance Control
12. Set the Clearance Plane Definition to Automatic and Cut Transfer Method to
Clearance Plane.
VisualMILL will determine a safe Z height for the Entry & Exit when set to
automatic. Setting Cut Transfer to Clearance Plane would apply the automatic
Z clearance between transfers when the tool moves from a machining region to
another.
14. Set the Drill Type to Standard Drill, Drill Depth = 0.75, Check Add Tool Tip
to Drill Depth, Location of Cut Geometry At Top, and Approach Distance
= 0.1.
Note: Adding Tool Tip to Drill Depth adds the taper height of the drill tool to the drill
depth to make it a through hole.
15. Select the Sorting Tab. Use Directional Sort, leave the primary sort direction
Start Angle = 0, Secondary Sort direction (s) Low to High and Traverse
Pattern to ZigZag.
The holes will now be sorted row first starting from the lowest point moving up
in Y in a ZigZag pattern.
16. Click Generate. The Drilling toolpath is now generated, and the Operation is
listed under the VisualMILL-MOps browser.
Note: Toolpath display can be turned on/off by selecting Toolpath Visibility under the
MOps browser.
Simulate Toolpath
Note: You can adjust the simulation speed by selecting Simulation Preferences that is
located to the bottom right corner of the VisualMILL-MOps browser.
To exit the Simulation mode, pause the Simulation and click Exit Simulation. This
switches back to the Create Operations tab.
5. Double click on the Standard Drill (1) to edit the Hole Features.
6. Click Remove All from the Hole Features Dialog to remove all the regions
from the list.
7. Now use Select Drill Points/Circles and select the smaller radius circles
using the rectangular select as shown below.
8. Right mouse click or select enter from the keypad to complete the selection.
9. The selected regions are now displayed under Hole Features.
10. Switch to the Tools tab under the Drilling Operations dialog and select Drill0.25.
12. Switch to Simulate tab and select Drill Operation (1) and click to simulate
toolpath.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial will illustrate machining this Ring using 4 axis-milling operations.
This tutorial will introduce the usage of several 4-axis operations such as 4 axis
roughing and finishing.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the RingExample_1.vcp file from the
Tutorials folder in the VisualMILL 6.0 installation folder. (C:\Program
Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
3. Set the Machine type to 4 axis and Rotary Axis to X axis. For most controllers
rotation along X represents A axis and rotation along Y represents B axis. We
will set the Rotary Center once we determine the Machine Zero.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas
as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Cylinder Stock parameters. Set the Axis (rotary) = X,
Radius = 0.56 and Length (L) = 0.866142. Leave the other parameters as
default and click OK.
Isometric View
Front View
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest
Z, and Zero Position to East. This sets the machine home to the top of the
stock material and the right most edge of the part geometry.
Isometric View
Front View
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab
In this step, we will position the part to the center of the stock in XY & Z.
2. Use the following settings, Object to Move: Move Part, Z alignment: Center
and XY Alignment: Center.
Isometric View
Front View
In this step we will determine the rotary center for the part geometry. The rotary
center must pass thro the entire part geometry. VisualMILL will not compute a
toolpath if the part/feature is below the rotary center as this is considered as an
undercuts in the part.
1. Select Machine Setup from the setup tab.
In the above example, the stock diameter is 1.12.
2. Set the rotary center in X and Y = 0 and Z = -0.56 which is the center of the
stock geometry.
The rotary center is represented by an arrow and displayed on the part geometry
when the Machine Setup Dialog is invoked.
Create Tools
To machine the above part, we will now create a 0.125 Ball End Mill and a 0.0625
Ball End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Ball End Mill.
2. Set the tool name as BallMill-0.125 and Tool Diameter = 0.125. Under the
Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
6. Create a 2nd Ball End Mill with the following parameters.
a. Tool Name: BallMill-0.0625, Tool Number = 2.
b. Switch to Feeds & Speeds tab set Spindle Speed = 5000 rpm, plunge,
approach & engage feed = 20 ipm, cut feed = 30 ipm, retract and
departure feeds = 20 ipm. Set the Transfer Feedrate to Use Rapid.
c. Click Save as New Tool.
The created tools are now listed under the VisualMILL-Tools browser.
4 axis Roughing
1. Select 4 Axis Milling and choose Roughing.
If the rotary center is not set to the same location as the Machine Zero, a
warning message dialog would be displayed at all times when a 4 axis
machining operation is selected. Users can override this message by clicking
OK in the dialog.
4. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
5. Switch to the Clearance Tab and set the Clearance Plane Definition to Automatic
and Cut Transfer Method to Clearance Plane.
10. Click Generate. The 4th axis Roughing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
11. Switch to Simulate tab, select 4 Axis Roughing, and click Simulate to run the
simulation.
4 axis Finishing
We will now use 4th Axis Finishing operation to finish the part using a 0.0625 Ball
End Mill.
In this method, the tool is always normal to the axis of table rotation (continuous
mode). The tool motions can be parallel to or normal to the rotation axis.
From the Create Operations tab, select 4 axis Milling and 4 Axis Finishing.
This brings up the Finishing Operations dialog. We will go over the steps for
creating the pocketing operation.
1. Switch to the Tools tab inside the 4 Axis Finishing operation dialog and select
BallMill-0.0625.
2. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
3. Switch to the Clearance Tab and set the Clearance Plane Definition to Automatic
and Cut Transfer Method to Clearance Plane.
6. Click Generate. The Finishing toolpath is now generated, and the Operation is
listed under the 4th Axis Roughing Operation in the VisualMILL-MOps browser.
7. Switch to Simulate tab, select 4 Axis Finishing, and click Simulate to run the
simulation.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click and
select post process.
Introduction
This tutorial will illustrate engraving text on a cylinder using a 4 Axis Engraving
operation.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the 4Axis_Engrave.vcp file from the
Tutorials folder in the VisualMILL 6.0 installation folder. (C:\Program
Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
3. Set the Machine type to 4 axis and Rotary Axis to X axis. For most controllers
rotation along X represents A axis and rotation along Y represents B axis. We will
set the Rotary Center once we determine the Machine Zero.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas as
the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Cylinder Stock parameters. Set the Axis (rotary) = X, Radius
= 1 and Length (L) = 8. Leave the other parameters as default and click OK.
4. You must switch the simulation model to Polygonal model to run 4 axis
simulations. Select Preferences->Simulation Preferences from the Setup Tab and
switch the simulation model to Polygonal if set to Voxel.
5. The setup tab now displays the following information: Machine Type, Post
Processor, and Stock type as show below.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Mid Z, and
Zero Position to West. This sets the machine home to the center of the stock
material and the left most edge of the part geometry.
Note: You can change the stock model transparency under standard mode by
selecting Simulation Preferences that is located at the bottom of the MOps browser.
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab
In this step, we will position the part to the center of the stock in XY and Z.
2. Use the following settings, Object to Move: Move Part, Z alignment: Center and
XY Alignment: Center.
In this step we will determine the rotary center for the part geometry. The rotary
center must pass thro the entire part geometry. VisualMILL will not compute a
toolpath if the part/feature is below the rotary center as this is considered as an
undercuts in the part.
1. Select Machine Setup from the setup tab.
2. Set the rotary center in X, Y and Z = 0 which is the center of the stock geometry.
In this tutorial both the Machine Zero and the Rotary center are at the same
location.
The rotary center is represented by an arrow and displayed on the part geometry
when the Machine Setup Dialog is invoked.
Create Tools
To machine the above part, we will now create a 15 deg V-Bit.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to VeeMill.
2. Set the tool name as VeeMill1, Taper Angle = 7.5, Flute Length = 0.5, Tool
Length = 1. Under the Properties tab set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
The created tools are now listed under the VisualMILL-Tools browser.
4 Axis Engraving
1. Select 4 Axis Milling and choose Engraving.
Note: You can check Do no show this dialog again to stop the warning message
appearing again when you create/edit a 4 axis machining operation.
2. This brings up the 4 Axis Engraving Operation Dialog. We will now go over the
steps for creating the toolpath.
4. Now, select the text by using the left mouse click, starting from left to right.
Make sure to get the inner curves on the letters a, 0. Each curve is separate
(by curves, not by letters) and must be selected separately.
5. Right mouse click or select enter from the keypad to complete the selection.
6. The selected regions are now displayed under Machining Regions.
7. Switch to the Tools tab inside the 4th Axis Engraving operation and select
VeeMill1.
8. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
9. Switch to the Clearance Tab and set the Clearance Plane Definition to Automatic
and Cut Transfer Method to Clearance Plane.
12. Click Generate. The 4 axis Engraving toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
13. Switch to Simulate tab, select 4 Axis Engraving, and click Simulate to run the
simulation.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click and
select post process.
Introduction
This tutorial will illustrate machining this Ring using 4 axis-milling operations.
This tutorial will introduce the usage of several 4-axis operations such as 4 axis
roughing and finishing.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Part refers to the geometry that represents the final manufactured product. You
can create parts within VisualMILL, but it is more typical to import geometry created
in another CAD system.
To load a part:
1. Select File / Open from the Menu, or click the Open icon from the Standard
bar.
2. From the Open dialog box, select the RingExample_2.vcp file from the
Tutorials folder in the VisualMILL 6.0 installation folder. (C:\Program
Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMILL 6.0\Tutorials)
The imported part appears as shown below
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
3. Set the Machine type to 4 axis and Rotary Axis to X axis. For most controllers
rotation along X represents A axis and rotation along Y represents B axis. We will
set the Rotary Center once we determine the Machine Zero.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select Haas as
the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Cylinder Stock parameters. Set the Axis (rotary) = X, Radius
= 0.48 and Length (L) = 0.4. Leave the other parameters as default and click
OK.
Isometric View
Front View
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to Highest Z,
and Zero Position to East. This sets the machine home to the top of the stock
material and the right most edge of the part geometry.
Isometric View
Front View
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab
In this step, we will position the part to the center of the stock in XY & Z.
2. Use the following settings, Object to Move: Move Part, Z alignment: Center and
XY Alignment: Mid-East.
Front View
In this step we will determine the rotary center for the part geometry. The rotary
center must pass thro the entire part geometry. VisualMILL will not compute a
toolpath if the part/feature is below the rotary center as this is considered as an
undercuts in the part.
1. Select Machine Setup from the setup tab.
In the above example, the stock diameter is 0.96.
2. Set the rotary center in X and Y = 0 and Z = -0.48 which is the center of the
stock geometry.
The rotary center is represented by an arrow and displayed on the part geometry
when the Machine Setup Dialog is invoked.
Create Tools
To machine the above part, we will now create 0.0625 and 0.03125 Ball End Mills.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILL-MOps
browser and select Create/Edit Tools. Select the Tool Type to Ball End Mill.
2. Set the tool name as BallMill-0.0625, Tool Diameter = 0.0625 Flute Length =
1 and Tool Length = 1.5. Under the Properties tab, set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
6. Create a 2nd Ball End Mill with the following parameters.
a. Tool Name: BallMill-0.03125, Tool Number = 2.
b. Switch to Feeds & Speeds tab set Spindle Speed = 5000 rpm, plunge,
approach & engage feed = 20 ipm, cut feed = 30 ipm, retract and
departure feeds = 20 ipm. Set the Transfer Feedrate to Use Rapid.
c. Click Save as New Tool.
The created tools are now listed under the VisualMILL-Tools browser.
If the rotary center is not set to the same location as the Machine Zero, a
warning message dialog would be displayed at all times when a 4 axis
machining operation is selected. Users can override this message by clicking
OK in the dialog.
4. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL will
now get the feeds and speeds information that was set when the tool was
defined.
5. Switch to the Clearance Tab and set the Clearance Plane Definition to Automatic
and Cut Transfer Method to Clearance Plane.
10. Click Generate. The 4 axis Roughing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
11. Switch to Simulate tab, select 4 Axis Roughing, and click Simulate to run the
simulation.
Copying a MOp
1. Switch to the Create Operations tab in the Mops Browser.
2. Select the 4 Axis Roughing operation, right click copy.
3. Now right click and select paste.
4. A copy of the rough operation is created below the 4th Axis Roughing
operation. The operation name is labeled 4th Axis Roughing(1) and is as
shown below.
9. Click Generate. The 4 axis Roughing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
10. Switch to Simulate tab, select 4 Axis Roughing, and click Simulate to run
the simulation.
In this method, the tool is always normal to the axis of table rotation (continuous
mode). The tool motions can be parallel to or normal to the rotation axis.
From the Create Operations tab, select 4 axis Milling and 4 Axis Finishing.
This brings up the Finishing Operations dialog. We will go over the steps for
creating the pocketing operation.
1. Switch to the Tools tab inside the 4 Axis Finishing operation dialog and
select BallMill-0.03125.
2. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
3. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
6. Click Generate. The Finishing toolpath is now generated, and the Operation
is listed under the 4 Axis Roughing Operation in the VisualMILL-MOps
browser.
7. Switch to Simulate tab, select 4 Axis Finishing, and click Simulate to run the
simulation.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.
Introduction
This tutorial is intended to describe the 4 axis pocketing and hole making operations.
Pocketing machines closed regions as if they were pockets - completely enclosed by
inner and outer regions. The tool cannot go beyond the outer region, and cannot go
within inner regions. This is unlike Facing, in which the outermost region is
considered to enclose material to be removed. Hole making operations are used to
create holes in a part; the hole types varying from simple drill holes, counter sunk
holes, through holes to tapped and bored holes. Here you will learn to drill simple
holes.
The stepped instructions are accompanied by explanatory and introductory text.
Reading this text will help you understand the tutorial methodology and provide
information about additional options available.
Dont forget to save your work periodically! You may want to save the file under a
different name so that the original file will be preserved.
In creating programs for each setup, the following steps will be followed:
You may have to repeat either all or part of these steps for subsequent operations.
Setup Tab
1. Go to the VisualMILL- MOps browser and click on the Setup tab.
3. Set the Machine type to 4 axis and Rotary Axis to X axis. For most
controllers rotation along X represents A axis and rotation along Y
represents B axis. We will set the Rotary Center once we determine the
Machine Zero.
4. Select Post from the setup tab to specify the post processor options.
5. Set the current post processor that is on your controller. We will select
Haas as the post processor for this exercise.
Note: By default post processor files are located under
C:\Program Files\MecSoft Corporation\VisualCAM 1.0\Plug-ins\VisualMill 6.0\Posts
The program to send the posted output is set to notepad. This would output the G
code to a notepad.
2. This brings up the Cylinder Stock parameters. Set the Axis (rotary) = X,
Radius = 2 and Length (L) = 1. Leave the other parameters as default
and click OK.
3. Under Set WCS Origin, choose Set to Stock Box, the Zero Face to
Highest Z, and Zero Position to East. This sets the machine home to the
center of the stock material and the right most edge of the part geometry.
During this step, we will align the part inside the stock geometry.
1. Select Align Part and Stock from the Setup tab
In this step, we will position the part to the center of the stock in XY and Z.
2. Use the following settings, Object to Move: Move Part, Z alignment:
Center and XY Alignment: Center.
In this step we will determine the rotary center for the part geometry. The rotary
center must pass thro the entire part geometry. VisualMILL will not compute a
toolpath if the part/feature is below the rotary center as this is considered as an
undercuts in the part.
1. Select Machine Setup from the setup tab.
2. Set the rotary center in X, Y and Z = -2 (which is the center of the stock
geometry Diameter of stock = 4).
The rotary center is represented by an arrow and displayed on the part geometry
when the Machine Setup Dialog is invoked.
Create Tools
To machine the above part, we will now create a 0.125 Drill (Standard Drill) and a
0.0625 Flat End Mill.
1. Go to the VisualMILL-Tools browser that is located below the VisualMILLMOps browser and select Create/Edit Tools. Select the Tool Type to Drill.
2. Set the tool name as Drill-0.125, Tool Diameter = 0.125, Tip Angle =
120. Under the Properties tab set Tool Number = 1.
5. Click Save as New Tool. The tool is now created and listed under Tools in
Library.
Note: You can edit the tool properties and click Save Edits to Tool to save the
changes. You can create additional tools by assigning a different name and specify
the tool parameters.
6. Create a 2nd tool, a Flat End Mill with the following parameters.
a. Tool Name: FlatMill-0.0625, Tool Diameter = 0.0625, Flute Length =
1,Tool Length = 1.5, Tool Number = 2.
b. Switch to Feeds & Speeds tab set Spindle Speed = 5000 rpm, plunge,
approach & engage feed = 20 ipm, cut feed = 30 ipm, retract and
departure feeds = 20 ipm. Set the Transfer Feedrate to Use Rapid.
c. Click Save as New Tool.
The created tools are now listed under the VisualMILL-Tools browser.
4 Axis Drilling
1. Select Hole and choose 4 Axis Drilling.
If the rotary center is not set to the same location as the Machine Zero, a
warning message dialog would be displayed at all times when a 4 axis
machining operation is selected. Users can override this message by clicking
OK in the dialog.
4. Now, select the 12 circles around the part (represented in green color). You
can also use the Select tool from the menu bar and use Select->By Layer
and choose Layer 04.
5. Right mouse click or select enter from the keypad to complete the
selection.
8. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
9. Switch to Clearance tab and set the Clearance Plane Definition to Stock Max
R + Dist = 0.25. Set the cut transfer method to Clearance Plane.
Sorting
13. Use Minimum Distance Sort and specify the Start Point as Lower Left
14. Click Generate. The 4 Axis Drilling toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
15. Switch to Simulate tab, select 4 Axis Drilling, and click Simulate to run the
simulation.
4 axis Pocketing
1. Select 4 Axis from the Create operations tab and choose 4 Axis Pocketing
If the rotary center is not set to the same location as the Machine Zero, a
warning message dialog would be displayed at all times when a 4 axis
machining operation is selected. Users can override this message by clicking
OK in the dialog.
Note: You can check Do no show this dialog again to stop the warning message
appearing again when you create/edit a 4 axis machining operation.
2. This brings up the 4 Axis Pocketing Operation Dialog. We will now go over
the steps for creating the toolpath.
4. Select all the curves on Layer 02 using the Select from the menu, Select>By Layer and choose Layer 02.
5. Right mouse click or select enter from the keypad to complete the
selection.
6. The selected regions are now displayed under Machining Regions.
7. Switch to the Tools tab inside the 4 axis pocketing operation and select
FlatMill-0.0625.
8. Click on the Feeds and Speeds tab and select Load From Tool. VisualMILL
will now get the feeds and speeds information that was set when the tool
was defined.
9. Switch to the Clearance Tab and set the Clearance Plane Definition to
Automatic and Cut Transfer Method to Clearance Plane.
14. Click Generate. The 4 Axis Pocketing toolpath is now generated, and the
Operation is listed under the VisualMILL-MOps browser.
15. Switch to Simulate tab, select 4 Axis Engraving, and click Simulate to run
the simulation.
Post Processing
1. Select Machining Operations from the Create Operations tab and right click
and select post process.