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Specifications
Performance Data
Operating Parameters
Layout and Location Detail
Controls
Installation
Commissioning
Pre Start Check List
Regular and Seasonal Maintenance
Troubleshooting
Commissioning Data
Service Notes
Issue Date : March, 2012
Details
CA10
CA15
CA20
CA26
CA33
CA40
CA52
CA66
CA80
CA90
CA100
CA115
Refrigeration System
Refrigerant Type
R407C
R407C
R407C
R407C
R407C
R407C
R407C
R407C
R407C
R407C
R407C
R407C
Charge / System
7.5
7.5
7.5
9.0
7.5
7.5
9.0
7.5
7.5
12
Drier Filter
164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 164SAE 305SAE
Sight Glass
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
/2 M&M
Service
/4 SAE
/4 SAE
Compressors
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/4 SAE
/8 M&M
/4 SAE
*please note all models up to CA100are available with scroll compressors by request
Standard Type
Recip.
Recip
Recip
Recip
Recip
Motor Kilowatts*
3.6
5.3
7.2
9.5
11.9
Capacity Control
1 Stage
Number of Steps
Cylinders/Comp.
Recip
Recip
Scroll
Recip
Recip
12.4
2x9.5
2x11.9
2x12.4
3x10.6
3x11.9
2 Stage
3 Stage
Scroll
1.8
3.9
2
scroll
6.2
Oil Type
scroll
6.2
2x21.4
4 Stage
3.9
Recip
3.9
4
4
4.5
Evaporator / Cooler
Type - Bech
18
30
36
30
36
30
48
Water Volume/Vessel
9 litres
14 litres
17 litres
14 litres
17 litres
14 litres
22 litres
Water Connections
Condenser Coils
Rows Deep
Surface Area m
0.66
1.40
1.86
2.79
Single Phase
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
0.55
Number of Fans
2,000
2,000
2,750
3,000
3,000
5,000
5,000
6,000
9,600
11,000
11,000
12,000
Electrical Details
Power Requirements
11.2
12.7
17.5
19.4
24.1
30.2
38.3
47.6
58.8
75.9
74.7
74.1
5.26
10.8
12.8
13.8
20.4
25.4
27.1
35
38.7
37.8
14.5
17
21.5
26
31
36.5
52
62
71
100
95.5
93.5
6.7
9.4
9.9
14
16.5
16.7
27.4
32.7
32.9
46
49.5
47.8
62.5
82.5
94
109
134
183
128
158
211
170
185
161
Please note that Fluid Chillers Australia Pty Ltd reserve the right to change or modify specifications as required by continuing design
and production variations that may take place. This brochure should be used only as a guide to the application of the equipment. Full
details on specific equipment must be obtained at the time of supply. This instruction book does not constitute an offer for sale of any
product.
**Nominal ratings are based on 35C ambient, 12C inlet water, 7C outlet water.
* Maximum ratings at compressor manufacturers maximum recommended operating conditions.
Alternative refrigerants R22 & R404A available on request.
C Leaving
Water
20
26
33
-10
4.4
6.8
8.1
11.4
14.4
-8
4.9
7.6
9.2
12.7
16
25.4
32
43.2
48
5.6
8.4
10.3
14.1
17.8
23.2
28.2
35.6
46.4
48
53.4
69.6
6.2
9.3
11.6
15.7
19.7
25.4
31.4
39.4
50.8
53.1
59.1
76.2
6.9
10.2
12.9
17.3
21.8
27.6
34.6
43.6
55.2
58.8
65.4
82.8
7.6
11.2
14.3
19.1
24
30
38.2
48
60
64.5
72
90
8.4
12.3
15.7
21
26.3
32.5
42
52.6
65
71.1
78.9
97.5
9.2
13.5
17.3
23
28.8
35.2
46
57.6
70.4
77.7
86.4
105.6
Anti-freeze required
10
-6
-4
-2
0
2
4
40
52
66
22.8
28.8
80
90
100
38.7
43.2
115
11
15
20
26
33
39
52
66
79
89
99
118
11.1
16.7
21
27.4
34.4
40.9
54.8
68.8
81.8
93
103.2
122
10
12.1
18.1
22.8
29.8
37.5
44
59.6
75
88
101.1
112.5
132
12
24.8
47.2
94.4
141.6
45C x 0.86 *
5.5 t x 1.015
40C x 0.93
5 t x 1.0
35C x 1.07**
35C x 1.0
4.5 t x 0.985
35C x 1.15**
30C x 1.07
4.0 t x 0.97
35C x 1.23**
25C x 1.15
3.5 t x 0.955
35C x 1.31**
3.0 t x 0.94
To calculate chiller capacity at other than nominal conditions, use the correction factors above.
Note:
Ratings based on units with no restriction or recirculation of condenser air.
Standard condenser fans will not function with ducting fitted. Refer to factory for high static fans option
Corrected air cooled chiller capacities should not exceed maximum capacity shown on selection Table 2
*For continuous operation above 40C ambient operations, contact our office for information on
high ambient models.
**Water Cooled models capacity can be calculated using the correction factors in Table 3.
Standard water cooled rating at 30C water entering condenser. (Table 2 above x 1.15)
Contact our office for more information on CW range water cooled units.
10
15
20
26
33
40
52
66
80
90
100
115
Optimum / Minimum
0.5
0.8
0.9
1.1
1.4
1.7
2.3
2.9
3.5
3.9
4.3
4.9
Maximum
0.9
1.4
1.6
2.1
2.6
3.2
3.6
4.5
5.5
4.7
5.3
8.5
Chart 1
Fluid Chillers Water Flow / Pressure drop
C
A9
010
0
250
200
115
CA
150
80
CA
100
2
CA5
-6 6
50
CA40
6-33
5-20-2
CA10-1
0
0.5
1.5
2.5
3.5
4.5
5.5
6.5
7.5
8.5
f low l/s
For applications below 4C Glycol or Ethanol antifreeze with appropriate corrosion inhibitor is required as per
following Table 5 .
Table 5
Ethanol %vol
15
-
-1
-3
-5
-7
17.5
20
1.01
1.03
13
16
1.05
22.5
25
27.5
30
1.05
1.07
1.09
1.10
18
23
27
31
35
1.12
1.15
1.20
1.25
1.30
1.40
12
16
21
25
29
1.01
1.03
1.05
1.10
1.15
1.20
1.25
-9
Optional Tank
Models CA10 to 66
only
Refrigeration
Compressor access
and Control Cover
Panel
Cooler
L2
Electrical
& Controls
Compressor
Access
SIDE ELEVATION
END ELEVATION
L1
View A
DIMENSION
CA10 CA15 CA20 CA26 CA33 CA40 CA52 CA66 CA80 CA90 CA100 CA115
Length L1 mm
1440 1440 2340 2340 2340 2340 2340 2340 2340 2340
Length L2 mm
1684
1684
Height H mm
1200 1200 1320 1320 1320 1320 1320 1320 1320 1320
1320
1320
280
890
1100
375
920
1136
380
580
1136
368
920
920
280
920
2340
Width W mm
Nett Weight
920
2340
590
600
840
880
As all the chillers have capacity control, a multistage electronic thermostat sensing inlet and
outlet water temperatures, controlling the stages
of capacity as required. The CA range of chillers
have 2, 3 or 4 stages of capacity depending on
model.
The control sensor (b1) is located in a pocket in
the inlet water connection to the chiller vessel.
The set point is factory set to suit the application
as ordered, and will provide leaving chilled water
at approximately 2K cooler than the set point at
the nominal water flow rate. The set point is
adjustable from +18C to 7C and must be set on
site to suit the application. Factory set-point limits
are put in place for the designed application and
may have to be reprogrammed on-site for different
applications.
Programming Instructions
1
1. Temperature Display
2. Active Outputs (flash on standby)
3. Reverse Mode (cooling)
4. Direct Mode (heating)
5 8
5. Key: SET
6. Key: PRG/Mute
7. Key: Up
8. Key: Down
Flow Switch
Receiving Unit
Upon receipt, the unit should be carefully
examined for any damages that may have
occurred in transit, and such damage should be
noted on the carriers delivery documents. It is
the consignees responsibility to make any
subsequent claims upon the carrier or the
respective insurance company.
Lifting Unit
When slinging the unit, care must be taken to
prevent rope damage to the paintwork or
components. The unit can be lifter by means of
slings under each end or through the lifting holes
in the bottom rails. Since the weight is not equally
distributed in the placement of the slings in order
to obtain the proper balance.
IN
CHILLER
RETURN
FS
OUT
FLOW
ISOLATION VALVE
STRAINER
PUMP
FLANGE
PRESSURE GUAGE
PRESSURE TAPPING
FLOW SWITCH
AIR VENT
Electrical Connections
A competent licensed electrician must carry out
the electrical installation in accordance with local
supply authority regulations ad the appropriate
unit-wiring diagram.
Any modifications carried out without the approval
of Fluid Chillers Australia may void the unit
warranty.
3.
4.
Warranty
Fluid Chillers Australia Pty Ltd warrants its fluid
chilling units to be free of defects in workmanship
or material under normal use and service.
Fill System
Water System
COMMISSIONING
Water Treatment
NOTE:
Pure Glycol or Ethanol are not corrosion
inhibitor, some suppliers add inhibitor at point
of manufacture otherwise inhibitor must be
added separately.
Start Up
Clean all surfaces and remove all litter.
Electrical Check
OPERATING PRESSURES
installed at
OPERATING TEMPERATURE
Visual Check
Clearance around unit including condenser air
entry and discharge and service access.
leaks
in
connections
and
System
Compressors sump heating must have been
operating for at least three hours before
attempting to start compressor.
Check to make sure that all refrigerant shut-off
valves are open.
Running check: Start the compressor check for
any unusual noise, vibration & on CA40 and CA80
check rotation direction of scroll compressors.
Check condenser fans and pumps are operating
in correct direction.
10
Operating voltage:
Re-check voltage at unit supply terminals.
OUTDOOR COIL
The coil surface will become laden with dust and
may be blocked by leaves or papers over a period
of time.
ELECTRICAL
11
SHUTDOWN
Where
freezing
temperatures
may
be
encountered chiller water piping should be
disconnected from the supply and drained of all
water.
12
CA series chillers are fitted with a fault light that if on, generally indicates an internal fault with the
chiller.
In some cases external faults can generate a secondary internal fault within the chiller.
If the fault light is off, the fault will normally be external.
PROBABLE REMEDY
Check connections
Replace contactor
Open valve
High Refrigerant Pressure Lock Out Note: HP lockout must be manually reset on HP control
Condenser fan(s) not operating
Clean coil
Air in system
Replace control
Clean or replace
System Noisy
Fan out of balance
Compressor noise
Piping vibration
13
Date :
Serial Number :
CA
Invoice Number :
Invoice Date :
Equipment Owner:
CHILLED WATER/GLYCOL SYSTEM
Anti-freeze Type if used
Ethanol
Propylene Glycol
Ethylene Glycol
%vol
kPa
kPa
Line Voltage
Red
Control Voltage
Alcool LF
White
Blue
Red
White
Blue
Red
White
Blue
REFRIGERATION SYSTEM
System1
System2
System3
Discharge Pressure
kPa
kPa
kPa
Discharge Temperature
Suction Pressure
kPa
kPa
kPa
Tx Bulb Temperature
To ensure prompt warranty consideration please fill out this page, photocopy,
and either post or fax to Fluid Chillers Australia Pty Ltd.
14
DETAIL/COMMENTS
15
DETAIL/COMMENTS
16
HEAD OFFICE
Phone
03 9775 0598
Facsimile
039775 0512
sales@fluidchillers.com.au
35 Titan Drive
PO Box 2276
Carrum Downs
3201
Victoria
Australia
Your Agent is: