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VALVES

69

HERMETIC VALVES

APPLICATIONS
Hermetic valves are used in
systems operating with
hermetic compressors.
They can be used with
refrigerant fluids CFC, HCFC
and HFC.
These valves are available in
the following types:
shut-off valves with
2 connections: 6010/2 and
6012/22;
valves with 3 connections
(2 connections + 1
charging/manometer
connection): 6020;
monobloc valves with
3 connections (2 connections
+ 1 charging/manometer
connection):

6060, with right charging


connection;
6070, with left charging
connection.
The charging connection is shut
off by the back-seating of the
spindle.

MATERIALS
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the main
body;
especially treated steel for
the spindle;
aramidic and chloroprene
gaskets for the gland seal;
glass reinforced PBT for the
cap.

6010/2

6020

70

6010/2

6012/22

6060

6070/23M10

6070

6010/2
6012/22

1/4 1/4

1/4

Solder

[in.]
[mm]

MAX
pressure

Catalogue
Number

kv
Factor

TABLE 1 - General Characteristics


Connections
SAE flare

Fluid
Temperature
[C]

[m /h]

[bar]

min.

max

Dimensions [mm]
H1

H2

L1

L2

14

66

36

58

160

36

29

55,5

145

0,27

1/4

0,27

14

66

60 +130

H3

H4

H5

Weight
[g]
L3

P1

6020/222

1/4 1/4 1/4

0,39

25

51

61

115

62

360

6020/233

1/4 3/8 3/8

1,20

25

51

61

115

67

370

6020/244

1/4 1/2 1/2

2,20

26,5

52

68,5 127

77

520

26,5

52

68,5 127

79

530

30
6020/255

1/4 5/8 5/8

2,80

6060/22M6

1/4 1/4

0,46

6070/23M8

1/4 3/8

1,29

33,5 25,5

6070/23M10 1/4 3/8

10

1,38

6070/24M12 1/4 1/2

12

6070/25M16 1/4 5/8

16

60 +120

31

25,5 56,5

24

34

92

30,5 205

59

27

37

90

30,5 210

33,5 25,5

59

27

37

90

30,5 220

2,55

38,5 29,5

68

28

43,5 102 32,5 310

3,40

39,5 29,5

69

28

43,5 102 32,5 320

71

RECEIVER VALVES

APPLICATIONS

6120/33

Castel receiver valves can be


used for liquid receivers of
refrigerating systems operating
with refrigerant fluids CFC,
HCFC and HFC.

CONSTRUCTION
6110, 6120 and 6132 valves
have 90 angle connections.
6140 receiver valves have
connections at 120.
Type 6132 also has an
additional male connection
which can be closed by the
back seating of the spindle.
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the main
body;
especially treated steel for
the spindle;
aramidic and chloroprene
gaskets for gland seal;
reinforced glass PBT for cap.

6120

72

6110

TABLE 1 - General Characteristics


Catalogue
Number

Charging
Connections
SAE

Connections
SAE

flare

flare

kv
Factor

MAX
Pressure

[m /h]

[bar]

NPT

Fluid
Temperature
[C]
H1

H2

L1

1/4

1/4

0,44

72

48

27,5

110

6110/23

1/4

3/8

0,45

77

50

29

135

6110/32

3/8

1/4

1,35

77

50

31

130

6110/33

3/8

3/8

1,35

77

50

31

140

6110/43

1/2

3/8

2,40

88

55,5

34,5

220

6110/44

1/2

1/2

3,40

92

55,5

34,5

235

6110/54

5/8

1/2

3,30

92

55,5

34,5

245

6110/66

3/4

3/4

6,00

128

88

42,5

675

6120/22

1/4

1/4

0,44

6120/23

1/4

3/8

0,45

6120/33

3/8

3/8

6120/43

1/2

6120/44

60

max

Weight
[g]

6110/22

min

Dimensions
[mm]

+130

L2

27,5

72

48

110

30

77

50

130

1,35

30

80

50

140

3/8

2,40

30

93

55,5

225

1/2

1/2

2,40

33

93

55,5

305

6120/54

5/8

1/2

3,30

33

94

55,5

245

6120/66

3/4

3/4

6,00

40

129,5

88

670

56

29

94

64

240

56

29

97

64

250

6132/22

1/4

1/4

1/4

0,45

6132/33

1/4

3/8

3/8

1,20

30

60

+120

6132/44

1/4

1/2

1/2

2,20

63,5

36

114,5

77,5

375

6132/54

1/4

5/8

1/2

3,85

63,5

36

117,5

77,5

365

1/4

1/4

0,36

57

69

46

115

57

69

46

125

6140/22

60
6140/23

6132

1/4

3/8

0,36

+130

6140

73

STOP VALVES

6165/33

APPLICATIONS

6175/33

6165, 6175 and 6170 stop


valves are specially designed
for application on split air
conditioners.
They can be used with
refrigerant fluids CFC, HCFC
and HFC.

CONSTRUCTION
The very compact design of
these brass valves allows
minimum dimensional sizes and
the fixing flange complies with
current market requirements.
Valves 6170 and 6175 must be
completed with valve core
8394/A or 8394/B and cap and
gasket type 8392/A, to be
ordered separately.
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the
body;
TN-UNI EN 12164 - CW 614 N
brass for spindle and cap;
chloroprene rubber (CR) for
outer seal gaskets.
Only for the 6170 group of
valves, aramidic and
chloroprene gaskets for the
gland seals.

6165
6170
6175

TABLE 1 - General Characteristics


kv
Factor

SAE
flare

SAE
flare

MAX
Pressure

Charging
connections

[in.]

[mm]

[m /h]

[bar]

1/4

1/4

6165/33

3/8

3/8

6175/33

1/4

3/8

6175/44

1/4

Catalogue
Number

Way

6165/22

Connections
ODS

Fluid
Temperature
[C]
H1

H2

max

0,68

17

1,70

3/8

1,70

1/2

1/2

3,40

1/4

5/8

5/8

16

1/4

3/4

3/4

H3

Weight
[g]

L1

L2

L3

52

29

113

17

52

30,5

120

17

52

30,5

29

59,5

20

65

36

31

67

225

4,60

20

65

36

31

67

235

9,00

28,5

104

47

36

83

min

Dimensions [mm]
I

6175/55

74

6170/66

30

20

+110

12
6170/77

1/4

7/8

7/8

10,80

28,5

104

38

135

655
50

47

36

83

670

DIAPHRAGM VALVES

6210/4

APPLICATIONS
Castel diaphragm valves are
particularly suitable for use on
refrigerating systems operating
with refrigerant fluids CFC,
HCFC and HFC.

CONSTRUCTION
Diaphragm valves dont have
gland seal. External sealing is
ensured by thin metal discs
(diaphragms) ensuring hermetic
sealing of the area through
which the fluid flows.
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the body
and the cap;
nylon for the seat sealing
gasket;
harmonic steel for the spring.

SAE

NPT

flare

6210/2

1/4

ODS
[in.]

[mm]

6220/2

1/4

6210/3

3/8

MAX
Pressure

Catalogue
Number

kv
Factor

TABLE 1 - General Characteristics


Connections

Fluid
Temperature
[C]

[m3/h]

[bar]

min

max

Dimensions [mm]
d

0,28

H1

H2

L1

Weight
[g]
L2

36

58

68
54

200

53

195

74

325

61

300

1,00
6220/3

3/8

4,5

6210/4

1/2

52

78
1,30

6220/4

1/2

6210/5

5/8

72

335

53,5

38

70

305

78

340

71

300

98

655

1,80
6220/5

5/8

16

6210/6

3/4

6220/6

3/4

6220/7

7/8

6230/22

1/4

1/4

0,50

6230/33

3/8

3/8

1,40

6230/44

1/2

1/2

1,60

28
3,65

35

+ 90
6,2

60

86

1/4

0,35

6260/3

3/8

0,90

6260/4

1/2

1,35

50

580
645

82

34

280

82

37

86,5

4,5

92
94

52
6260/2

62,5

37

285
305

53,5
72

68

35

72

36

74

37

340
38

355
380

75

6210

6220

6260

6230

76

N.B. When the valve 6260 is closed, connections A-B are open
and C is stopped; when opened, all connections are open.

ROTALOCK VALVES

the spindle.
Couplings and gaskets have to
be ordered separately.

APPLICATIONS
Castel Rotalock valves can be
used for refrigerating systems
operating with refrigerant fluids
CFC, HCFC and HFC.

CONSTRUCTION
Rotalock valves can be
mounted with 7910 and 7990
gaskets, and ensure fast
installation and safe sealing.
Tightness is assured by the
torque of the ring on the
coupling. Before tightening it is
possible to turn the valve in
every direction. All Rotalock
valves have an additional male
connection which can be
excluded by the back sealing of

Valves
6310
6320

The materials used for the main


parts are:
for the valves:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the
main body;
especially treated steel for
the spindle and the ring;
aramidic and chloroprene
gaskets for the gland seal;
glass reinforced PBT for
cap.
for couplings:
steel for welding
for gaskets:
P.T.F.E.

Gasket
7990

Coupling
7910

6310/3

6310
6320

Catalogue
Number

Gasket
catalogue
number

kv
Factor

TABLE 1 - General Characteristics


Coupling
catalogue
number

Charging
connections

Connections

MAX
Pressures

SAE
flare

flare

[m3/h]

[bar]

1/4

1/4

SAE

Ring

Fluid
Temperature
[C]

[g]

H2

L1

L2

0,46

68,5

33,5

94

64

290

1/4

3/8 3/4 UNF 1,35

68,5

33,5

97

64

300

6310/4

1/4

1/2

1,35

68,5

33,5

97

64

300

6320/3

1/4

3/8

1,40

+120 69,5

34,5

97

64

330

1/4

1/2

6310/3

7910/6

7990/6

6320/4
7910/8

7990/8

30

60

max

Weight

H1

6310/2

min

Dimensions [mm]

3,10

72

36,5 114,5 77,5

400

1 UNS

6320/5

1/4

5/8

3,40

72

36,5 117,5 77,5

415

6320/6

1/4

3/4

3,40

72

36,5

425

118

77,5

77

CAPPED VALVES

APPLICATIONS

6410/4

Capped valves can be mounted


in any point of the refrigerating
system using refrigerant fluids
CFC, HCFC and HFC.

CONSTRUCTION
Capped valves consist of two
main parts: the body and the
spindle assembly.
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for body;
especially treated steel for
spindle;
aramidic and chloroprene
gaskets for gland seal;
glass reinforced PBT for cap.

INSTALLATION
When mounting the 6420 valve,
the valve body must be

6410

78

soldered to the piping after


removal the spindle assembly.

6420

When the latter is repositioned,


the operation is completed.

TABLE 1 - General Characteristics


Connections
Catalogue
Number

6410/2

SAE Flare
male

female

[in.]

[mm]

1/4

kv
Factor

MAX
Pressures

[m3/h]

[bar]

Fluid
temperature
[C]
min

max

Dimensions [mm]
d

H1

H2

L1

Weight
[g]
L2

L3

P1

68

305

0,40
6420/2

1/4

57

300

6410/3

3/8

74

325

6420/3

3/8

61

305

6420/M10

10

61

305

6410/4

1/2

4,5 85,5 67 38 78

330

6420/M12

12

70

305

6420/4

1/2

6410/5

5/8

1,00

1,45
30

60

+120

70

305

78

330

1,70
6420/5

5/8

16

71

305

6410/6

3/4

98

695

6420/M18

18

92

700

6420/6

3/4

6,2 113 89,5 50 92

685

6420/M22

22

94

690

6420/7

7/8

94

690

6460/22A

1/4

1/4

3,50

0,35

4,5 85,5 67 38 97 34 51 35

395

6460/22A

79

GLOBE VALVES

APPLICATIONS

6510/9

Globe valves can be used on


refrigerating systems in order to
intercept the refrigerant fluids
CFC, HCFC and HFC.

CONSTRUCTION
Globe valves are manufactured
in two basic types: 6510 with
straight connections and 6530
with angle connections.
Valves 6520, which have
straight connections, are
supplied with flanges. In this
application, copper pipe is
soldered on a brass bush and
not directly on the valve.
Globe valves have large orifices
to keep the pressure drop to a
minimum. On the top of the
caps there is a square seat,
fitting it on the spindle it is
possible to use the cap as an
operating wrench.
The materials used for the main
parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for body,
plug and cap;
especially treated steel for
spindle;
aramidic and chloroprene
gaskets for gland seal;
chloroprene rubber (CR) for
outer seal gaskets;
P.T.F.E. for seat gasket.

80

6510

TABLE 1 - General Characteristics


Connections
Catalogue
Number

6510/M22

ODS
[in.]

[mm]

22

kv
Factor

MAX
Pressures

[m /h]

[bar]

Fluid
Temperature
[C]
min

Dimensions [mm]

max

H1

Weight
[g]
L

1415
7,1

6510/7

7/8

1420
22

6510/M28

94

136

28,5

100

60

28

1320
8,4

6510/9

1.1/8

6510/11

1.3/8

35

6510/13

1.5/8

1320
15,0

25

126

6510/M42

42

6510/17

2.1/8

54

40,0

6520/7

7/8

7,1

30

118

68

199

37

141

88

6520/9

1.1/8

8,4

6520/11

1.3/8

35

15

138

3620
215

42,5

173

104

136

28,5

170

60

94

35

126

166

34

185

68

24

138

199

37

217

88

5845
25

42

6520/17

2.1/8

54

6530/M22

22

3865

+100

4930

2150
30

6520/M42

1885

2280
23

1.5/8

34

3600
25

6520/13

166

5835
40,0

25

215

42,5

255

104

8705
1305

8,2
6530/7

7/8

1305
22

6530/M28

94

147

44,5

50

60

28

1240
9,1

6530/9

1.1/8

6530/11

1.3/8

35

6530/13

1.5/8

1240
18,7

25

126

165

52,5

59

68

1895
5165

38
6530/M42

42

6530/17

2.1/8

54

6520

30
48,5

138

238

65

86,5

104

5165
4900

6530

81

BALL VALVES

6590/M42

APPLICATIONS
6590 ball valves have been
exclusively designed and
manufactured for refrigerating
systems operating with
refrigerant fluids CFC, HCFC
and HFC.

CONSTRUCTION
The valve design ensures the
internal equilibrium of pressures
when the valve is closed,
permits the bi-directional flow
of the refrigerant and,
consequently, the assembly on
the plant without taking into
account the direction of the
refrigerant.
The assembling of the spindle

82

from the inside prevents any


risk of explosion.
The opening and closing of the
valve is realised by turning the
spindle one fourth of a turn.
A standstill in turning realises
either a full opening or a full
closing, moreover the arrow
printed on the spindle head
shows the flow direction.
Electric welding of the bodies
and O ring assembled on the
spindle prevent leaks.

The materials used for the main


parts are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for body;
ST-UNI EN 12165 - CW 617 N
chromium plated brass ball;
especially treated steel for
the spindle;
P.T.F.E. for ball gaskets;
chloroprene rubber (CR) for
outer seal gaskets;
solder copper connections;
glass reinforced PBT for cap.

TABLE 1 - General Characteristics


Connections
Catalogue
Number

6585/M6 (1)

ODS
[in.]

[mm]

Ball
port

kv
Factor

MAX
Pressure

[mm]

[m3/h]

[bar]

Fluid
Temperature [C]
min

max

Dimensions [mm]
A

Weight
[g]
F

260
0,8

6585/2 (1)

1/4

6590/3

3/8

260
265
3

6590/M10

10

6590/M12

12

6590/4

1/2

6591/5

5/8

16

6590/5

5/8

16

6590/M18

18

121

10

73

20

53

265
270

270
138

18

M5

285
380

141
15

14,5

390
80

24

56

6590/6

3/4

390

6591/7

7/8

22

177

400

6590/7

7/8

22

175

745

6591/M28

28

19

24

30

45

+150

95,5

27,5

68

760

206
6591/9

1.1/8

6590/M28

28

760
1000
206

6590/9

1.1/8

6591/11

1.3/8

35

6590/11

1.3/8

35

6591/13

1.5/8

6591/M42

42

6590/13

1.5/8

25

40

101,5

30

71,5

1000

248

1050
2000

32

68

247

117

38

79

2000
30

M6

2000
3100

262
6590/M42

42

6591/17

2.1/8

54

6590/17

2.1/8

54

38

2.5/8

130

45

85

292

3100
3150
5000

50
6591/21

100

178

303

150

55

95
5000

(1) Bodies without electric welding, chloroprene rubber (CR) for outer seal gasket.

83

COMPRESSOR VALVES

6640/4

APPLICATIONS
These valves are normally
mounted on the body of the
refrigerating compressor, on
both suction and discharge
sides. They can be used with
refrigerant fluids CFC, HCFC
and HFC.

CONSTRUCTION
Compressor valves have a
threaded connection that can
be used both as charging or
gauge connection. The
charging connection is cut off
by the back-seating of the
spindle. The compressor valves
are oval flanged with SAEFLARE connection to fit copper
pipes through a suitable nut.
6640

The materials used in the


construction of the main parts
are:
ST-UNI EN 12165 - CW 617 N
hot-forged brass for the
body, flange and bush;
especially treated steel for
the spindle;
aramidic and chloroprene
gaskets for the gland seal;
steel for the cap;
glass reinforced PBT for the
cap.

TABLE 1 - General Characteristics


Catalogue
Number

6640/3

Connections
SAE flare

Distance
between fixing

Flange
fixing

kv
Factor

MAX
Pressure

Fluid
Temperature

centers [mm]

[mm]

[m /h]

[bar]

[C]

3/8

Dimensions [mm]
D1

H1

H2

H3

2,33

Weight
[g]
L1

L2

36

110

395

38

112

405

42

116

420

42

116

440

-60
6640/4

1/2

2,85
4041

84

6640/5

5/8

9,5

30

3,50

14

15

52

58

+120
6640/6

3/4

3,70

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