QP Ref.

: IP-OPS-066
Rev.: A1
Date.: Dec.-2014
Page.: 1 of 6

JOB HAZARD ANALYSIS

ATTACHMENT C TYPICAL JHA FORM

JHA No.: GC14113600/0

Revision

No.:
Job Ref (Project No. / Work
Order No.:
3839/Epic for Mechanical PCRs
within Dukhan Fields. Contract
No: GC14113600

Area
:

Hazardous Area Classification: Zone 0

Hazardous

, Zone 1

Job Description: To carry out TIE-IN (T-04, T-05B, T-06A & T-06B) under PCR-14/02/ARBD

S/N

Activity (Job
Steps)

Potential Hazard

Site Preparation Unfamiliar with local

situation and with is
regulation

Planning

JHA No. GC-14113600/0

Date:

Job Location: RG PLANT

(PCR14/02)

Risk
Rating
Before
Mitigati
on

3 X B=
Medium

, Zone 2

Permit Type & No.:

Control Mitigation Measures

Obtain a work permit prior to start of the

work.
Personnel to be briefed on task,
responsibilities and PEE requirement.
Personnel must undergo safety orientation
Ensure the presence of permit holder in
site.
The work area to be kept neat and tidy.
Arrange materials in a manner that does
not lead to trips and falls.

Slips, Trips and Falls

3 X B=
Medium

Deviation from the

3 X B= Supervisor and safety officer shall be

Page 1 of 6

, Non

Residu
al Risk
/
Rating

Action
Party /
Remark

1 X B= Engineer /
Low
Supervisor
and Safety
Officer

1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /

procedure.

Personnel
moving at site

Slips, Trips and Falls

Working in the
plant

Presence of toxic
fumes and gas

Erection and
dismantling of
scaffold for the
demolition of
Tie-in of pipe
spool

Scaffolding
collapse/toppling
Persons fall while
erecting /using
/dismantling
Personal injury

Isolation of the
line by plant

Wrongly isolates valve

JHA No. GC-14113600/0

Medium

present on site.
Conduct tool box talk prior to start of work.
Ensure necessary work permit is obtained.
3 X B=
Conduct safety tool box talk daily and
Medium
prior start of work in order to highlight an
expected hazard related to location of
equipment set-up.
Ensure housekeeping is implemented at
all times.
Follow prevalent rules in the facility while
executing works.
Work shall be carried out under
competent supervisor.
Maintain housekeeping at all times.
Use adequate PPE
H2S monitoring shall be done throughout
5 X B= Conduct tool box talk prior to start of work.
Medium Ensure PTW is obtained prior to start of
work.
4 X B= All scaffolding shall be erected by qualified
and competent personnel.
Medium
Access ground condition
Inspect the materials before erection. Do
not use damage/cracked materials.
Isolate the valve before starting the job.
Provide adequate bracings.
Use proper PPE.
Use scaffolding spanner for fixing couplers.
Do not overstress the spanner.
Do not throw the materials.
Do not allow works below while working on
scaffolding.
3 X B= Obtain the PRC certificate from plant
Page 2 of 6

Low

Supervisor
and Safety
Officer

1 X B= Engineer /
Low
Supervisor
and Safety
Officer

1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer

1 X B= Engineer /

authorities for
Tie-in works

Plant/system upset

(NDT) Carrying
out UT & MPI

Electrocution/fire

Use of Hand
Tools for cold
cutting

Use of defective hand

tools causing hand
injury

Hydrogen
Diffusion

Electric shock

Fire

JHA No. GC-14113600/0

Medium

authorities.

Low

3 X B= Competent person should do the testing.

Medium Area should be isolated using sign boards
and warning tapes.
Instruments should be grounded if it is
operated by AC power.
Turn off before connecting or disconnecting
transducer cable or power cable.
4 X B= Use Hand Gloves.
Medium Use proper tools for the job.
Inspect tools prior to use.
Do not use damage tools.
Proper supervision at work.
3 X B= Ensure proper insulation of heat tracking
Medium
coil and terminals.
Keeps the area dry ensuring no water
spillage.
3 X B= Do not bring any flammable liquid or gas at
Medium
the location, where the heat treatment is
under process.

Burn

3 X B= Do not touch the pipe segment, which is

Medium
being heat treated.

Unattended
Tools/Equipment

3 X B= Do not leave the tools or equipment

Medium
engaged condition, when the heat
treatment is in progress.

Changing the
temperature or

3 X B= Do not change (exceed or decreased) the

Medium
temperature or duration of the heat
Page 3 of 6

Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer

1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor

duration of heat
treatment

10

Use of welding
generator for
welding

Fire /Explosion

Electric shock

Hot surface

11

12

Use of air
compressor for
sand blasting

3 X B= Ensure the electrical cable is in good

Medium
condition.
Make sure the welding generator is bonded
and grounded to dissipate the residual
current.
3 X B= Wear heavy duty gloves.
Medium Remain vigilant

Inhalation of fumes
and dust

3 X B= Wear dust mask

Medium

Noise
Fumes
Burns due to hot
surface
Fire

3 X B= Wear ear plug.

Medium Wear dust mask.
Always remain vigilant.
Wear hand gloves.
3 X B= Use QP approved test certified compressor.
Medium Clean up oil spillage.
Keep fire extinguisher nearby.
Ensure the compressor is bonded and
grounded.
4 X B= Ensure adequate ventilation.
Medium No hot work/source of ignition nearby.
Keep only required quantity of paints at

Painting (primer Fire due to working

application)
near
Ignition source (fire

JHA No. GC-14113600/0

treatment without permission from

inspection engineer.
Monitoring the temperature in the heat
treatment panel.
3 X B= Provide a fire extinguisher to the area.
Medium Cover the area with fire blanket.
Provide fire watcher.

Page 4 of 6

and Safety
Officer

1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
2 X B= Engineer /
Low
Supervisor
and Safety
Officer
1 X B= Engineer /
Low
Supervisor
and Safety

burn).
Irritation from eye and
skin contact
Inhalation

Improper use of
equipment
Over tightening
leading to crack in
the bolts
Manual handling

13

Use of torque
equipment

14

Use of Self

Loader and 3 ton

pick-up for
lifting , shifting

loading and
unloading of

materials

15

Work
Environment

JHA No. GC-14113600/0

Lifting surface
Property damage
Mechanical failure
Fall of materials
Inexperienced
operator/rigging crew

Extrema
heat/cold/high
wind/dust

3 X B=
Medium

3 X B=
Medium

3 X B=
Medium

work site.
Keep the lid of containers closed, when not
in use.
All paints, solvents, equipment, cleaners
and other chemicals shall be stored in
closed, clearly, labeled with original
containers.
Keep fire extinguisher in working condition
Good personal hygiene.
Use fall sleeve coverall/disposable coverall.
Avoid direct exposure of skin.
Competent personal must handle
equipment
Torque value to be set and reset properly.
Ensure use of a whip arrestor.
The equipment shall not exceed 30kg in
weight.
Conduct toolbox talk prior to work.
QP permit condition shall be followed.
Certified lifting equipment shall be used for
lifting load.
Check soil condition use proper mounting
pads and ensure the equipment placed on
level surface.
Ensure valid license & 3rd party certification
for operator and rigger.
Supervisor /foremen shall be available on
site.
Out riggers shall be fully extended.
Provide adequate cold drinking water
especially during extreme hot season.
Provide rest breaks during hot hours.
Page 5 of 6

Officer

2 X B= Engineer /
Low
Supervisor
and Safety
Officer

2 X B= Engineer /
Low
Supervisor
and Safety
Officer

2 X B= Engineer /
Low
Supervisor
and Safety

storm/fog/dust

16

Housekeeping

Scattered materials

Restrict/stop vehicle movements/lifting

operation during dust storm/fog and other
adverse climates etc.
2 X B= Remove all tools and equipment.
Medium Segregate trash & dispose.

Officer

2 X B= Engineer /
Low
Supervisor
and Safety
Officer

TEAM MEMBER AND ENDORSEMENT

S/
N

Name Site Supervisor &

Safety Officer

Position
/ Ref
Indicato
r

Sign

S/
N

Position
Name Site Supervisor &
/ Ref
Safety Officer
Indicato
r

JHA Team Leader Authorization:

Ref. Indicator:

Sign:

JHA Approval (Permit Authority / Asset Holder):

Ref. Indicator:

Sign:

Risk Assessment Matrix (RAM)

JHA No. GC-14113600/0

Page 6 of 6

Sign

INCREASING LIKELIHOOD/PROBABILITY
CONSEQUENCES
Poten
tial
Severi
ty

Never
heard of
in
industry

Occurred
in industry

Occurred
in QP

Occurrence
several
times in QP

Occurrence several
times a year at this
site

INCREASING SEVERITY

People

Asset
damage &
business
losses

Environmen
tal Effect

Reputati
on
Impact

No Injury

No Damage

No Effect

No Impact

No Risk

Low

Low

Low

Low

Slight injury or
health effects

Slight damage
(<QR35,000)

Slight effect

Slight impact

Low

Low

Low

Low

Low

Minor injury
or health
effects

Minor damage
(between QR
35,000 and
350,000)

Minor effect

Minor impact

Low

Low

Medium

Medium

Medium

Major injury
or health
effects

Moderate
damage
(between QR
350,000 and
3.5 Million)

Moderate Effect

Moderate
impact

Low

Medium

Medium

Medium

High

Single fatality
or permanent
total disability

Major damage
(between QR
3.5 Million
and 35 Million)

Major effect

Major Impact

Low

Medium

Medium

High

High

Multiple
fatalities

Massive
damage (> QR
35 Million)

Massive Effect

Massive
impact

Medium

Medium

High

High

High

JHA No. GC-14113600/0

Page 7 of 6